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How Much Does a Catalytic Converter Cost? (2022)

How Much Does a Catalytic Converter Cost? (2022) Thumbnail

A catalytic converter replacement is not cheap. It costs between £150 and £800 on average in the UK. For some high-end vehicles, it can even cost over £1000!

However, it is important, and you shouldn’t ignore the need for one. Your catalytic converter (or ‘cat’ for short) reduces exhaust emissions. This, in turn, helps to reduce the issue of urban pollution.

Did you know that this contributed to around 1.8 million excess deaths worldwide in 2019, according to a new study?

Just imagine how many more people would die without the use of catalytic converters…

By the end of this article, you will understand:

  • Why your catalytic converter costs as much as it does
  • What a ‘cat’ does
  • What it looks like
  • Why every car needs a catalytic converter
  • When to book a replacement

A catalytic converter can cost between £150 and £800 for the average UK driver. This is because it contains Platinum, Rhodium or Palladium (three rare precious metals). This value also makes it a lucrative target for thieves who sometimes steal catalytic converters in broad daylight!

These thefts are bad in many ways, especially for the environment. A catalytic converter reduces your exhaust emissions, CO2 (Carbon Dioxide) in particular. This helps to make your car as environmentally friendly as possible.

If you look under the back of your car and you can’t see your ‘cat’, you see a warning light or you notice any of the many warning signs of failure, you must book a replacement as soon as possible.

Fortunately, your ‘cat’ should last between 70,000 and 100,000 miles, depending on your driving style and other external factors. This means you may never have to deal with a repair in your driving life.

How Much Does a Catalytic Converter Cost?

The average UK catalytic converter replacement cost is between £150 and £800. It can even cost over £1,000 for some high-end vehicles! The price of a catalytic converter may seem expensive, but an inefficient part can cost a lot more.

As with many car repairs, the cost does depend on what type of vehicle you drive.

The average replacement cost for three types of vehicles are as follows:

 

City cars & Hatchbacks – £150 – £250

Saloons & Estate Cars – £300 -£400

Sports & Deluxe Cars – £500+

Why Does a Catalytic Converter Cost So Much?

Catalytic converters are not cheap to build. They use Platinum, Palladium or Rhodium as a catalyst. These precious metals are hard to find and cost between £28 and £570 per gram!

And, as these prices constantly fluctuate, it’s hard to predict how much a catalytic converter will cost.

Since replacing a catalytic converter can be such a big job, you may end up paying higher labour costs. The car needs to be lifted off the floor, and if the converter is welded or bolted to the car the mechanic may need to use specialist tools.

If you’re looking for a quote for your catalytic converter replacement, don’t accept any offer until you’ve done so. We’ll help you find the best deal in your area.

Enter your reg and postcode to book a FREE visual inspection at a local garage. Compare garages based on their ratings and reviews and labour prices to find the one that best suits your needs.

Once the garage has had a look, they’ll provide a transparent, no-obligation price for a new catalytic converter from a garage near you. Most importantly, you deal with the garage directly and you never pay a penny until after they’ve completed all the work.

Join over 5 million UK drivers who have compared garages on BookMyGarage to book the best deal on their car maintenance. Click below to enter your reg and postcode and book a FREE visual exhaust inspection to find and fix your catalytic converter problem now.

Book online today!

What Does a Catalytic Converter Do?

The catalytic converter speeds up the removal of harmful exhaust gases. It does this by splitting their molecules up before they can leave the exhaust. It converts CO2 (Carbon Dioxide) and NOx (Nitrogen Oxides) into Oxygen and water vapour.

These are much cleaner emissions, which are much safer to release into the atmosphere.

CO2 contains carbon and oxygen and NOx contains nitrogen and oxygen. These molecules are bonded together through chemical reactions during the combustion process.

Each of these elements is less harmful on its own, so modern exhaust systems are designed to release them into the atmosphere separately.

 

Does My Car Need a Catalytic Converter?

Yes, your car needs a catalytic converter. Every car registered in the UK must have one fitted by law. It has been standard for petrol vehicles since 1992, and 2001 for diesel vehicles.

Petrol and diesel engines combust differently, so there are different types of catalytic converters.

 

‘Two-Way Oxidation’ – The first versions had a simple purpose. They turned Carbon Monoxide into CO2, and Hydrocarbons (particles of unburned fuel) into CO2 and water.

‘Three-Way-Oxidation’ – This type of catalytic converter is fitted to modern cars. It has the same purpose as ‘Two-Way Oxidation’ but reduces your NOx emissions as well. These include Nitric Oxide (NO) and Nitrogen Dioxide (NO2. These are two of the most harmful exhaust emissions.

‘Diesel Oxidation Catalyst’ – These units are fitted to diesel vehicles. Diesel cars naturally produce more pollution than petrol cars. Without any intervention, this would choke the planet. To combat rising pollution levels, car companies invented several other exhaust treatments which include Diesel Particulate Filters and AdBlue.

Modern catalytic converters are more efficient than the original models. This means that our cars release less CO2 into the environment now than ever before – even if they can’t reduce it to 0%.

 

What Does a Catalytic Converter Look Like?

A catalytic converter looks like a large metal box with two pipes coming out of it. This is bolted to the exhaust assembly underneath the back of your car (as below).

 

zoomed in image of a catalytic converter on the underside of a vehicle

 

This is what a catalytic converter looks like inside.

internal labelled view of catalytic converter, showing how it works to reduce exhaust emissions

 

If you can’t see your ‘cat’, you should get your car towed to a local garage immediately. You’ve likely been the victim of a catalytic converter theft. These are an ever-growing problem in the UK.

 

Why Are Catalytic Converter Thefts So Common?

‘Cat’ thefts are increasingly common in the UK because the catalyst materials have a very high value. As well as this, the part is an easy target.

Thieves don’t need to be delicate when stealing a ‘cat’. They can quickly cut the entire exhaust manifold away from the car and disassemble it later. This means many thefts happen in broad daylight.

If you suspect you’ve been the victim of a catalytic converter theft, don’t drive the car. Get a second opinion from your recovery provider or a local mechanic and then contact the police to report the crime. You will also need to source a replacement catalytic converter.

Fortunately, if you can provide a valid crime number to your insurance company, they should cover the cost of the replacement for you.

BookMyGarage offers a free visual inspection, so if you are unsure if your catalytic converter has been stolen, you can have it looked at for free to save you time and money.

Just enter your vehicle registration and postcode and select the FREE visual inspection option. A mechanic near you will be happy to look at your car and tell you whether or not your catalytic converter has been stolen and needs replacing.

 

What Can Cause Your Catalytic Converter To Wear Out?

Like most aspects of your vehicle, treating your car in a certain way can influence the lifespan of your catalytic converter. There are several things that could cause your catalytic converter to need changing sooner than expected.

 

  1. Poor Engine Maintenance.

If your engine is in poor shape, your converter will wear out quickly. Things such as worn-out valve guides, misfiring spark plugs, and incorrect oils and fuels can contribute to shortening the lifespan of your catalytic converter.

 

  1. Coolant Leaks

If your antifreeze or coolant leaks into the combustion chamber you could end up with a large problem on your hands. The leak will clog the converter, which will lead to the production of thick soot.

This soot blocks the air passages, rendering the converter useless.

 

  1. Only Using Your Car For Short Trips

The catalytic converter only works when it reaches a certain temperature – if it doesn’t get hot enough it will not burn hydrocarbons completely. It takes your car time to reach this temperature, so if you’re only driving for five minutes at a time you will end up with a clog.

Go for a longer drive regularly to ensure the burning of the build-up of deposits in the converter.

 

  1. Broken Oxygen Sensor

If your oxygen sensor is malfunctioning, it may be sending inaccurate readings to your car’s computer. This can result in issues with the conversion of harmful fumes to safe ones.

 

  1. Broken Spark Plugs

If your spark plugs are misfiring it could result in unburned fuel igniting inside the converter. This will melt the ceramic to melt and malfunction.

 

When Do I Need to Book a Catalytic Converter Replacement?

If there is a problem with your ‘cat’, you need to get it sorted right away.

Fortunately, it gives you plenty of warning if there is a problem. The most common of which would be seeing either of these warning lights.

 

Engine warning light and catalytic converter warning light 
Your catalytic converter warning light is on the left, and your engine management light is on the right.

 

If either warning light comes on, you should book an inspection at a garage near you. You should always take a warning light seriously, but it’s even more important if you see the exhaust warning light.

It could lead to an MOT failure and a very expensive repair bill if you don’t get the problem fixed.

Almost 1.3 million drivers failed an MOT due to excess exhaust emissions in 2020 – don’t let it be you in 2022.

Even if you don’t yet see the warning light, any of these symptoms could mean your catalytic converter has a problem.

  • Your engine runs rough
  • Increased fuel consumption
  • Increased emissions
  • Excessive white smoke
  • Blue smoke
  • Slower acceleration
  • The engine does not accelerate past a certain RPM (usually idle speed)
  • Your engine cuts out (due to additional backpressure)
  • There is a rattling noise from the exhaust

By catching an exhaust problem early, you can preserve your catalytic converter and increase your chances of passing the MOT emissions test.

It may also help to keep the cost of your replacement down.

Catalytic converter prototypes

How Long Does a Catalytic Converter Last?

A catalytic converter should last between 70,000 and 100,000 miles.

However, like most car parts, the lifespan of your ‘cat’ is affected by your driving habits. Lots of stop-start or short journeys can wear it out quicker.

This is because they don’t bring the car up to the proper running temperature.

 

How Long Does it Take to Replace a Catalytic Converter?

A catalytic converter replacement takes about 1-2 hours on average. It’s fairly easy to access so the mechanic doesn’t have to disassemble your car to remove the old one. This saves you a lot of time!

HOW CAN YOU TELL IF YOUR CATALYTIC CONVERTER WAS STOLEN?

Technically, your car can function without a catalytic converter, but you’re not legally allowed to drive it if it’s gone. You’ll know immediately if your device was stolen if the car makes a very loud sound when you start it. That’s because there’s now an 18-inch gap in the exhaust system, so the gases can’t make it to your muffler. Also, your check engine light is going to come on, either immediately after you start the car or after the computer has had a chance to run its system checks and sees the parameters are off.

WHAT TO DO IF YOUR DEVICE IS STOLEN

Follow these steps as soon as you discover your catalytic converter has been stolen.

Call the Authorities

You may need a police report to make an insurance claim.

Contact Your Insurance Company

The average cost to purchase a new catalytic converter ranges between $1,800 and $2,000, depending on the type of car you own. And while many insurance policies cover part or most of that cost, you’re on the hook for the deductible, plus your car will be undrivable for days or weeks while you wait for a replacement part to be fitted.

See a Mechanic

A professional technician can discuss your installation and repair options. Or, you can replace it yourself, saving hundreds of dollars in labor costs.

CAN YOU PREVENT CATALYTIC CONVERTER THEFT?

You can make it more difficult for thieves to snatch your catalytic converter with these measures:

• Always park in your garage or a brightly-lit area, ideally in view of a security camera. At home, put in a motion sensor light that covers your driveway.

• Install an anti-theft device that makes it impossible to cut off your catalytic converter. Several manufacturers sell shields, cables or plates that are bolted onto your car to cover the component.

• Spray paint the cat a bright color with high-temperature exhaust manifold paint, which should alert the recycler that this cat is stolen.

• Etch your license plate or vehicle identification number (VIN) on the converter so it’s easier to track if stolen.

Your catalytic converter has an important job to do, so preventing it from being stolen will save you time, money and headaches.

Was your catalytic converter stolen? Share your experience with us in the comments below.

HOW TO DIAGNOSE A FAILED CATALYTIC CONVERTER

If you smell “rotten eggs,” that’s an easy diagnosis. Fuel contains a small amount of sulfur, which is normally burned into an odorless gas. It’s likely the catalytic converter has internal damage, is failing to convert exhaust gases properly, and needs replacement. While the sniff test is easy, it’s not 100% accurate, so try some of these others.

In some cases, you might actually be able to hear a rattle from the catalytic converter, if the element inside of it has come loose or disintegrated. If you remove the unit, try wracking it with a hammer or wrench to see if you can hear a clatter from inside.

code reader is a handy tool if you have a check engine light. The common catalyst failure code is P0420 or P0430, but check your code reader’s manual to be sure, and remember that there may be a cluster of other trouble codes that will go along with the one for the catalytic converter.

code reader

OBDII Code Reader, Source | Flickr

To check if it’s a clogged cat versus a bad oxygen sensor (when you don’t have a check engine light), grab a vacuum gauge. Connect the gauge to an intake manifold vacuum line. Start the engine, let it idle, and check the reading on the gauge. This is your baseline vacuum. It varies by the engine but should be 16 to 21 inches of mercury.

Have a helper increase engine speed to 2500 rpm and hold. After a brief drop of a few seconds, the gauge needle should return to approximately the same vacuum. If the needle is slow to return, or stays low, the cat is blocked. Bear in mind that a rich-running condition may also foul the O2 sensor; conversely, bad readings from a failed O2 sensor may cause the rich-running condition in the first place.

If the O2 sensor isn’t readily accessible, you can also get a reading from the EGR valve’s DPFE sensor. The EGR system is responsible for re-routing exhaust gases back into the engine to be re-burned, and the DPFE sensor monitors the volume and content of these gases, sending an analog signal back to the engine computer.

If acceleration is noticeably poor and you suspect the cat, drive your vehicle for 15 minutes to fully warm it up. Raise the vehicle with a jack and set on jack stands. Pop the hood and grab your IR thermometer. Point the laser at where the exhaust gases enter the cat, and note the temperature. Then get underneath the vehicle and put the laser on the rear of the catalytic converter where gases exit. The exit temperature reading should be only slightly lower than up top. If it’s off by 100 degrees or so, that means there is an internal failure trapping exhaust gases.

An alternative for the poor acceleration symptom needs only a wrench. Open the hood and pull the oxygen sensor out of the exhaust pipe. Only pull the “upstream” one, located on the exhaust manifold before the cat. By allowing exhaust to escape from this hole before the clogged catalytic converter, some noticeable performance will return. (Don’t drive like this too long, as you will get terrible gas mileage.)

Today’s catalytic converters are much more efficient and reliable than those of 40+ years ago, so if yours needs replacing, don’t replace it with a straight pipe. That’s illegal, bad for the environment, and will ultimately be bad for your engine.

Modern catalytic converters are affordable, long lasting, and provide zero reduction in vehicle performance. In fact, your vehicle’s engine is tuned to have a “cat,” and removing it will decrease horsepower and gas mileage.

Is Your Catalytic Converter Bad?

check engine light

“Gross! What’s that awful smell?” After driving your vehicle, you may notice a distinctive “rotten eggs” scent coming from your car. This is a classic sign that your catalytic converter is starting to fail. While “cats” have been on vehicles since the mid-1970s, many people don’t know what to look for when a catalytic converter breaks. Here’s some signs to watch for, and what to do about it.

HOW A CATALYTIC CONVERTER WORKS

Catalytic converters are efficient pieces of engineering, when they work. Maligned in the ’70s, the catalytic converter was partially blamed for the end of the classic muscle car era. While it was unfortunate that muscle cars went away for several years, the cat did its job, and the air over Los Angeles is no longer the color of baby food.

The catalytic converter works by breaking down unburned gases left over by the combustion process. Nitric oxide, carbon monoxide, and unburned hydrocarbons are all toxic to humans and can cause smog. After startup, the poisonous gases pass through the catalytic converter’s internal structure, which you can picture as a honeycomb design made of ceramic and coated in catalyst materials like platinum, palladium, and copper. At roughly 800 degrees Fahrenheit, the hot catalysts convert the gases into safer elements, like oxygen, carbon dioxide, and water.

WHY CATALYTIC CONVERTERS FAIL

In most cases, the catalytic converter will last for the entire life cycle of a vehicle…but not always. While sturdy, the catalytic converter can slowly fail over time as the catalyst elements wear out. High mileage is not the only culprit, as failure could be due to an improperly operating engine.

Worn spark plugs, or burned and leaking exhaust valves, allow unburned fuel into the exhaust system, where it ignites in the catalytic converter and melts the internals. A weak ignition system can also cause the same problem, by not getting enough spark to the plugs.

Catalytic converter problems could also be something more serious, like heavily worn piston rings or jumped timing chain. These problems allow fuel or air into the wrong place at the wrong time. A head gasket or intake manifold leak can cause problems too, as oil or coolant can coat the catalyst, setting off a check engine light. On some older vehicles, a flashing check engine light will be your tipoff to catalytic converter overheating, and it shouldn’t be ignored.

Keep in mind that the catalytic converter could fail again in a short time if an underlying issue is not fixed. Keep your ride tuned up, and your cat will live longer.

COMMON SYMPTOMS OF FAILED CATALYTIC CONVERTER:

Sulfur smell

Large fuel economy decrease

Failed emissions test

Check engine light

Discolored or warped outer housing

Noticeable lack of acceleration

Hard starting or no-start condition

REPLACE CATALYTIC CONVERTER DIY VS PRO SHOP

What Causes a converter unlimited to Fail?

Do-It-Yourself maintenance is always the cheaper route to a repair, as you aren’t paying for a pro’s labor rate. The current average labor rate for an independent shop is around $80 per hour according to AAA, while dealerships average a little over $100 per hour. If the pro shop install takes two hours, you’re out $200 in just labor, on top of the cost of parts. If it takes you two hours to do it yourself, the labor rate is $0, so it’s only the cost of parts. Keep in mind that direct-fit cats designed specifically for your vehicle will install more smoothly than universal fit. It may be worth it to spring for the direct-fit and save your mechanic a half hour of work.

However, there are huge benefits to having a professional under your hood. It’s like having at trained chef making your meals or a skilled tailor making your clothes; an expert on the task can make a dramatic difference. There’s a risk involved when you’re just going by OBD-II codes and don’t know how to interpret them correctly.

“A professional can see other things going wrong with the system,” said Rakowski. “Just because they got the code for it, that doesn’t mean the catalytic converter is bad. It could be an exhaust leak, it could be oxygen sensors, it could be anything that has to do with feeding air or fuel into the system, and it could set that code.”

Rakowski has heard plenty of customers say they tried to fix the symptoms themselves. “They put in a cat for 350, 400 bucks, low and behold, a month later the code trips again.” Even if you install a brand new high quality catalytic converter, it will suffer the same problem and quickly fail unless the real culprit is found. The lesson is to properly diagnose the correct issue, not just fix the symptoms of failure.

Have you recently had a catalytic converter replaced? Did you go DIY or let the pros handle it? Let us know in the comments below.

HOW THE CATALYTIC CONVERTER WORKS AND COSTS

Catalytic converters are emissions equipment required for street legal vehicles made in the last 50 or so years. They’re a simple design that uses complex chemistry to clean up the waste gasses leftover after the combustion process. Noxious exhaust gasses enter the catalytic converter and flow through a honeycomb design that performs reduction and oxidation chemical reactions, incinerating gases before they leave the exhaust. The International Platinum Group Metals Association says this quick process reduces 90% of a vehicle’s harmful tailpipe emissions, so cats really are a good thing

cutaway view of catalytic converter

HOW THE CATALYTIC CONVERTER WORKS

Catalytic converters do fail eventually, usually due to impact damage or excessive fuel contaminating the internal catalyst surface. Modern designs of the last 25+ years include catalytic converters in PCM calculations, so “I’m gutting emissions for more power” in your modern Camaro actually means decreased performance.

WHY CATALYTIC CONVERTERS FAIL, AND WARNING SIGNS

failed cat will show common symptoms of increased gas consumption, poor engine performance, a check engine light, failed emissions test, a sulfur smell (“rotten eggs”), and possibly a rattling sound from the cat while driving.

That last one means the cat has broken apart internally, likely causing a clog in the exhaust pipe as well as generating a massive amount of heat. Mainly, you’ll notice terrible performance (imagine driving through wet sand), due to the increase in back pressure and exhaust restriction. Don’t drive like this, as it is dangerous and will further damage your engine.

COST TO REPLACE CATALYTIC CONVERTER

If you’re quickly Googling how much it costs to replace a catalytic converter, you’re probably going to be dismayed by what you find. Some price aggregate sites show catalytic converter replacement costs as high as $2,000 or even $3,000 in some modern vehicles. Ouch. However, you should ask a mechanic you trust for a second opinion.

WHY THE PRICE DIFFERENCE IN CATALYTIC CONVERTERS?

If catalytic converters all do the same thing, why aren’t they all roughly the same price?

“There is a reason for the difference in price,” said Rakowski. “Maybe the dealership quoted someone $2,000 but the exhaust place said they would do it for $300. So now the consumer thinks they’re getting screwed and overpaying by $1700.”

“It’s not about someone wanting to make an additional $1700 off you. What they don’t understand is, if the inside of a catalytic converter got cut open, the precious metals in the cheap one will cover maybe 10 square feet, while the more expensive one will cover 60 square feet.” The massive price discrepancy is explained by what sounds like a motivational quote: “It’s what’s inside that makes the difference.”

You can’t see the inside, but there are a few tips to score a quality cat. You will want a catalytic converter from a reputable brand. If you don’t know exhaust manufacturers offhand, you can check reviews online, or look at their warranty. Emissions equipment has a federally mandated warranty, so don’t purchase one from a janky website offering $50 cats, because it’ll lack the warranty and the required metals.

Rakowski said that in addition to the proper amount of the precious metals, the higher price is also due to superior and more durable construction techniques, meaning the part will last for many years on the road. It’s also due to newer, reduced-emissions designs incorporating the catalytic converter into the exhaust manifold. Rakowski said he has seen examples where the budget converters available at cheapo exhaust shops don’t even last a month.

“The customer might still have a check engine light if they put a crap converter on,” he said. “It’s a shame, but that’s what happens when people only look at dollars instead of what is right for their car.”

Theft of catalytic converter

converters unlimited thefts

Theft of catalytic converter

catalytic converter are also at risk of theft,

Pipe cutters are often use to quietly remove the catalytic converter

but other tools such as a portable reciprocating saw can damage other components of the car of catalytic converter,

such as the alternator, wiring or fuel lines, with potentially dangerous consequences.

Rising metal prices in the U.S.

during the 2000s commodities boom led to a significant increase in converter theft.

A catalytic converter can cost more than $1,000 to replace, more if the vehicle is damage during the theft.

From 2019–2020, thieves in the United Kingdom were targeting older-model hybrid cars which have more precious metals than newer vehicles

—sometimes worth more than the value of the car—leading to scarcity and long delays in replacing them.

Diagnostics of catalytic converter

Various jurisdictions now require on-board diagnostics to monitor the function and condition of the emissions-control system, including the catalytic converter.

Vehicles equipped with OBD-II diagnostic systems are designe to alert the driver to a misfire condition

by means of illuminating the “check engine” light on the dashboard

, or flashing it if the current misfire conditions are severe enough to potentially damage the catalytic converter.

diagnostic systems take several forms

Temperature sensors are use for two purposes.

Modern catalytic-converter designs are not as susceptible to temperature damage and can withstand sustained temperatures of 900 °C (1,650 °F).

Temperature sensors are also use to monitor catalyst functioning:

usually two sensors will  fit, with one before the catalyst and one after to monitor the temperature rise over the catalytic-converter core.

The oxygen sensor is the basis of the closed-loop control system on a spark-ignited rich-burn engine;

however, it is also use for diagnostics.

In vehicles with OBD II, a second oxygen sensor fit after the catalytic converter to monitor the O2 levels. The O2 levels are monitor to see the efficiency of the burn process. The on-board computer makes comparisons between the readings of the two sensors.

The readings are tak by voltage measurements.

If both sensors show the same output or the rear O2 is “switching”,

the computer recognizes that the catalytic converter either is not functioning or has been remove,

and will operate a malfunction indicator lamp and affect engine performance.Simple “oxygen sensor simulators” have been develope to circumvent

this problem by simulating the change across the catalytic converter with plans and pre-assembled devices available on the Internet.

Although these are not legal for on-road use, they have been use with mixed results.

Similar devices apply an offset to the sensor signals, allowing the engine to run

NOx sensors are extremely expensive and are in general use only when a compression-ignition engine fit with a selective catalytic-reduction (SCR) converter

When fitted to an SCR system, there may be one or two sensors.

Catalytic converter prototypes

Police work to curb thefts converters unlimited

Catalytic converter prototypes were first designed in France at the end of the 19th century, when only a few thousand “oil cars” were on the roads; these prototypes had inert clay-based materials coated with platinum, rhodium, and palladium and sealed into a double metallic cylinder.[6]

A few decades later, a catalytic converter was patented by Eugene Houdry, a French mechanical engineer. Houdry was an expert in catalytic oil refining, having invented the catalytic cracking process that all modern refining is based on today.[7]

Houdry moved to the United States in 1930 to live near the refineries in the Philadelphia area and develop his catalytic refining process. When the results of early studies of smog in Los Angeles were published,

Houdry became concerned about the role of smokestack exhaust and automobile exhaust in air pollution and founded a company called Oxy-Catalyst. Houdry first developed catalytic converters for smokestacks, called “cats” for short, and later developed catalytic converters for warehouse forklifts that used low grade, unleaded gasoline.[8] In the mid-1950s, he began research to develop catalytic converters for gasoline engines used on cars and was awarded United States Patent 2,742,437 for his work.[9]

Catalytic converters were further developed by a series of engineers including Carl D. Keith, John J. Mooney, Antonio Eleazar, and Phillip Messina at Engelhard Corporation,[10][11] creating the first production catalytic converter in 1973.[12][unreliable source?]

The first widespread introduction of catalytic converters was in the United States automobile market. To comply with the U.S. Environmental Protection Agency’s new regulation of exhaust emissions, most gasoline-powered vehicles starting with the 1975 model year are equipped with catalytic converters.

These “two-way” converters combined oxygen with carbon monoxide (CO) and unburned hydrocarbons (HC, chemical compounds in fuel of the form CmHn) to produce carbon dioxide (CO2) and water (H2O).[4][1][2][3] These stringent emission control regulations forced the removal of the antiknock agent tetraethyl lead from automotive gasoline, to reduce lead in the air.

Lead is a catalyst poison and would effectively destroy a catalytic converter by coating the catalyst’s surface. Requiring the removal of lead allowed the use of catalytic converters to meet the other emission standards in the regulations.[13]

William C. Pfefferle developed a catalytic combustor for gas turbines in the early 1970s, allowing combustion without significant formation of nitrogen oxides and carbon monoxide.[14][15]

Catalytic converter

How to Know If Your converters unlimited Needs a Replacement

A catalytic converter is an exhaust emission control device

A catalytic converter is an exhaust emission control device that converts toxic gases and pollutants in exhaust gas from an internal combustion engine into less-toxic pollutants by catalyzing a redox reaction. Catalytic converters are usually used with internal combustion engines fueled by gasoline or diesel, including lean-burn engines, and sometimes on kerosene heaters and stoves.

The role of platinum in catalytic converters

The role of platinum in catalytic converters is to oxidise carbon monoxide (CO) and hydrocar- bons. Platinum is particularly effective at this under oxygen-excessive conditions, so is often the metal of choice for diesel applications.

The first widespread introduction of catalytic converters was in the United States automobile market. To comply with the U.S. Environmental Protection Agency’s stricter regulation of exhaust emissions, most gasoline-powered vehicles starting with the 1975 model year are equipped with catalytic converters.[1][2][3] These “two-way” converters combine oxygen with carbon monoxide (CO) and unburned hydrocarbons (HC) to produce carbon dioxide (CO2) and water (H2O). Although two-way converters on gasoline engines were rendered obsolete in 1981 by “three-way” converters that also reduce oxides of nitrogen (NOx);[4] they are still used on lean-burn engines to oxidize particulate matter and hydrocarbon emissions (including Diesel engines, which typically use lean combustion), as three-way-converters require fuel-rich or stoichiometric combustion to successfully reduce NOx.

catalytic converters are applied to exhaust systems

Although catalytic converters are most commonly applied to exhaust systems in automobiles, they are also used on electrical generators, forklifts, mining equipment, trucks, buses, locomotives, motorcycles, and on ships. They are even used on some wood stoves to control emissions.[5] This is usually in response to government regulation, either through environmental regulation or through health and safety regulations.

Lessons learned from the Element mycuglobal

Thieves have become bolder and more willing to do whatever it takes to steal your catalytic converter. While no solution is 100% guaranteed to stop converter theft, that doesn’t stop us from improving our products to offer you the best protection.

There are several reasons why we came out with a stainless steel line. The main reason is that 304 stainless will offer the best level of protection against thieves and galvanic corrosion. We’ve tested our stainless steel shields against the best blades on the market and all the blades failed. Diablo carbide tip blades with a Milwaukee sawzall is no match for our stainless steel line. A thief will need multiple blades to even have a shot at cutting off the shield. No other manufacturer is committed to this high end material and it will certainly give you an extra peace of mind.

We know not everyone will be able to afford the stainless steel shields. 9 times out of 10, simply having a shield is a great step in deterring thieves from stealing your converter since they will see a shield and likely move on. The aluminum shield is great to give you that initial deterrence.

Whether you choose a stainless steel or aluminum shield, you will not need to worry about overheating. Our products are tested to ensure there are no adverse impact to your converters.

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Here are a few facts about stainless steel and aluminum. Check out our stainless steel line here.

– Strength, density, weight. Stainless steel has about twice the tensile strength of aluminum, making it harder to cut, bend, and warp. It is about 2.5 times more dense than aluminum and about three times as heavy. Our stainless shields are about twice as heavy as our aluminum ones depending on the application (4lbs vs 2lbs).

– Corrosion. While both stainless steel and aluminum have anti-corrosive properties, we use zinc-coated rivet nuts to protect against galvanic corrosion. Whenever there is a drilled hole in the steel frame of the vehicle, the frame looses its protective coating and can accelerate corrosion. Whenever possible, we design our shields without drilled holes, but whenever our products need a drilled hole, we protect the vehicle with our zinc-coated rivet nuts.

– Thermal properties. In temperatures of excess of 400 degrees, aluminum becomes very soft. If you encase a converter in aluminum, you will easily reach these temperatures. Our aluminum designs ensure the shields are adequately ventilated and tested to make sure they do not cause excessive build up of heat.

– Thermal conductivity. Aluminum has a better thermal conductivity than steel. This means that aluminum will heat up quicker than steel. However, neither materials will impact the temperatures around the converter due to our heat ventilation features.

converter unlimited buyers cars
converter unlimited buyers cars

Why we use zinc-coated rivet nuts

galvanic corrosion zinc coated rivet nut vs rivet and screw

The above image displays what galvanic corrosion can do to a rivet and stainless steel screw vs a zinc coated rivet nut. The zinc coated rivet nut on the left remains structurally sound while the aluminum rivet on the right is almost completely corroded.

We use the best hardware available for all our Cat Shield™ designs including a replacement hardware kit for Prius C and more. A major difference between our shields and the competition is that we use rivet nuts (aka, nutsert, rivnut, blind rivet nut) whenever needed.

These are the reasons why we use rivet nuts for your Cat Shield instead of rivets

– Rivet nuts are a tubular, threaded, blind nut, that allows the user to have a threaded hole to install and uninstall parts. It is an ideal hardware to use when you need to attach components together and is popular in the aerospace, automotive, appliance, bicycle, marine, and military industries. It is a stronger and more versatile fastening hardware than rivets.

– Our rivet nuts allows the user to know that when it comes to do any maintenance of their vehicle, they can safely remove the shield and install it again with the use of a tamper-proof security bit. If you have an older vehicle, the chances are you will need to replace the O2 sensors or even the catalytic converter (due maintenance issues, not theft). However, a rivet or one way screw is not designed to be removed and becomes a huge issue when you’re trying to remove a part.

– We use zinc coated rivet nuts which protects your vehicle from galvanic corrosion. When dissimilar metals (like aluminum and steel) come into contact (even if they have anti-corrosion properties), they produce an electrochemical process called galvanic corrosion, which prematurely corrodes the metal. Zinc coated rivet nuts acts as a protective buffer between different metals and mitigates the corrosion process. Internal testing has shown that aluminum rivets on steel plates in a saline solution will practically disintegrate, while the zinc coated rivet nut maintains its structure and demonstrates minimal corrosion.

It is clear that the rivet nut is a far superior technology with advantages in utility, structure, and anti-corrosion effects. While it is not as well known to all installers, many body shops, custom fabrication shops, and auto repair shops have or know how to install a rivet nut. The application is identical to a rivet, but it just requires a rivet nut tool to do the job. There are simply DYI solutions, affordable rivet nut tools, and more industrial pneumatic tools out there.

Our list of installers is here to help you find someone that has installed our shields. While it may take a few more calls to find an installer with a tool, you will save money at the end when it comes time to remove the shield for maintenance. You will also have the peace of mind knowing that your shield will not be weakened by galvanic corrosion.

We at mycuglobal will only use the best components and hardware for all our applications. We design our products with answers to questions you may not even thought of, such as ‘how do I take the shield off’ or ‘will my Cat Shield corrode?’

State-of-the-art Manufacturing

 

When you purchase a Miller Cat Cat Shield™ you will know that it comes from a company that is 100% committed to fighting catalytic converter theft and is doing so with world class manufacturing capabilities and conscientiously supporting as many domestic suppliers as possible. We’ve invested millions of dollars in building the next level of converter protection devices that far exceed the capabilities of any other manufacturer out there. Our Amada EML 2515 AJ is one of the most sophisticated and powerful punch laser combo machines in the world. Not only can we cut pieces faster and more accurately than anyone else, we can have more sophisticated formed features in our products.

 

Our Amada HRB 1003 Press Brake will help lead the next generation of products for vehicles that require 3D shapes due to the position of the their catalytic converters. Larger vehicles like trucks and vans and older vehicles with exposed underbody converters will require new solutions that our newest machines will solve.

Go and ask any company out there where they make their shields and you will hear two answers. They either outsource their manufacturing to another company or they import it cheaply from overseas. We are the only company willing to make an investment in building the best shields for today and tomorrow. We are the only company that solely dedicates our machines to the Cat Shield line of products giving us a high degree of quality control.

Important information for Honda Accord owners

Honda Accords have quickly risen on the thieves most wanted list of vehicles to target

Here are the reasons why:

  • The 2.4L 4 cylinder 2003 – 2007 Accords have easy converters to steal. There is just one main converter that is completely exposed.
  • Thieves will steal almost any Accord converter but will definitely try to take your converter if you have one of the “rarer” Accords out there. Thieves are looking an Accord with an SULEV sticker. SULEV stands for Super Ultra Low Emissions Vehicle. SULEV Accords were manufactured with more precious metals than other Accords to get the emissions level down to the lowest possible level. These converters have one of the highest resale value on the blackmarket. There aren’t many out there, but you can tell if you have one by looking at the rear driver side quarter panel window and seeing if you have a SULEV sticker there. IF YOU HAVE THIS STICKER REMOVE IT SO THE THIEVES WONT KNOW YOU HAVE THIS UNICORN OF CONVERTERS.

Unfortunately it is difficult to make a shield for Honda Accords for three reasons.

  • The primary reason is that the converter is completely exposed with no features or mounting points to use to make a shield with. This doesn’t mean we won’t try, but it also means it will take time to try to engineer a design that will be effective and not cost prohibitive.
  • Accords have a number of cheaper aftermarket converters available (expect the SULEV Accords) when compared to OEM converters. The cost of a shield and installation may not be worth it when compared to the cost of a replacement converter.
  • There are not too many Accords with the OEM converters. Because all our shields are custom designed and fitted for OEM converters, we cannot guarantee fitment for aftermarket parts. When so many Accords have aftermarket converters, our shields may not work for those vehicles.

Here are some helpful tips that may save your catalytic converter

  • Remove your SULEV sticker if you have one.
  • Add a V6 emblem to your vehicle. V6 Accords may be less likely to be stolen because those models have three converters and two of them are close to the engine and difficult to steal. A thief could know this and may be looking for a dual exhaust (which is a feature of V6 Accords) or the V6 emblem to decide if they want to attempt to steal the converter.

Other tips that could save your converter

  • If you can’t protect your converter effectively, deter the thieves from trying to jack up your vehicle to take your converter.
  • Park on a slope. The last thing a thief wants is to be crushed by your vehicle. If you can park on a hill, you may discourage thieves from trying to jack up your vehicle for fear the vehicle will fall off the jack.
  • Park on grass or an unstable surface. If the ground which the jack is on is unstable or prone to sink, the jack will be ineffective.

How is the Miller CAT made?

At Miller CAT we focus on advanced manufacturing techniques to deliver the best option in catalytic converter theft prevention

As the only in-house manufacturer of catalytic converter theft protection devices, we control the whole process when the raw material comes into our facilities. We inspect each part and ensure your products are made with the utmost attention to quality and precision.

We make the best catalytic converter security product with the best value

However, we do not make a cosmetic product and our shields can come with surface imperfections that come from the raw material or manufacturing process. Our first priority is making the best shield and keeping costs as low as possible for the consumer. With those two goals in mind, we cannot guarantee the shields won’t have scratches or residue from cutting fluid or imprints from the punch tools.

If we tried to make a cosmetic product, the costs for everyone would go up and it would have no impact on the performance of the shield. Exhaust related products need to have high thermal properties and be able to resist corrosion, therefore the material that is ideal for this type of application is not meant to shine or be for show.

What we can promise is that we carefully choose the type of material we use and continually improve our manufacturing process whenever possible.

Here are a few examples of what you might see with our Cat Shields and why it is done the way it is done.

Punching vs laser cutting

Below is an example of the cutting fluid we use. This ensures the longevity of the punching tool and accuracy of the hole that is made. The reason why we punch our holes as opposed to laser cutting it is because punches are more accurate and have less burr to it. If we were to laser cut these holes, there is a greater chance of inaccurate cuts and leaving the slugs inside.

 

Our Amada EML 2515 AJ punch/laser combo has a punching force of 33 tons! With that type of power, the material may have a marking where the punch occurred. The tool we use is also pictured below. The outer line that you see with our holes is actually an indication of precision and high level manufacturing.

Our aluminum or stainless steel Cat Shields are made in our manufacturing facility right here in California

We hope this information is helpful and gives you confidence in the accuracy and quality of our Cat Shields. We pride ourselves that we can stand by what we make and know every step of the process. When you buy a Miller CAT Cat Shield, you know its being strategically designed and made in-house, in the US, and with the highest level of manufacturing and quality out there.

Can you patent a catalytic converter mycuglobal?

At Miller CAT we do not patent our shield designs because we focus our attention on building and designing the best Cat Shields for your vehicle.

Applying for a patent can take years and defending a patent is incredibly expensive and can only be done if you actually are granted a patent.

While we would love to protect our designs from copycats, we realize that a patent is unnecessary if we design shields that are beyond the capabilities of most any competitor.

The beauty of having in-house manufacturing and dedicated machines for our shields is that we can make products that are more secure and functional.

At Miller CAT, we are moving beyond the design of flat products (which most fabricators are only capable of) because of clear deficiencies in their inherent design.

Why a patent is a bad idea

Not only do patents cost a lot of time and money and are difficult to enforce, it also locks you into a specific design that cannot change.

There are four different types of patents (utility, provisional, design, and plant patents). The only possible patent a shield could have would be a design patent.

However, if we applied for a patent on a shield and decided to redesign it, our patent application would be wasted. We’ve already redesigned a few our shields multiple times to improve their performance and strength.

We value having the constant drive to improve our products and stay steps ahead of the thieves.

What about other companies that say they have a patent?

The truth is, you can verify if a company has a patent application or not. Simply go to the USPTO website and search for the company, product, etc.

We are willing to bet that no one has a patent or even a patent application on a shield design.

In most cases, companies will use the “patent pending” logo as a tactic to put fear into competitors or give customers a false sense of security that what they are buying is trustworthy. In fact, companies that use this practice are violating the law 35 U.S. Code 292 – False marking. Companies that do this can be sued for deceiving the public.

Standing above the competition

Our team is dedicated to leading the industry in converter protection devices. That is why you will see designs, features, and engineering that goes beyond whatever is out there in the market. You won’t get gimmicks, false claims (like patent pending marks), or hundreds of ads on our products.

We let our reputation and products speak for themselves. Which is why auto manufacturers like Toyota partner with us and makes us their authorized accessories product line for converter theft devices.

Miller CAT is the name to trust when it comes to protecting your vehicle and restoring your freedom to drive and park your vehicle wherever you want to again.

Our Top 8 Catalytic Converter Theft Prevention Tips

Follow these Catalytic Converter Theft Prevention Tips to avoid becoming the next victim!

Catalytic converter thefts have continued to soar since the beginning of the pandemic, in virtually all states across the USA. Catalytic converters are valuable to thieves and expensive to replace, but by following these useful tips you can avoid becoming the next victim of theft.

Miller Cat Bonus Tip: For owners with vehicles with lower clearances (passenger cars), parking on hills, grass gravel or uneven surfaces can deter thieves from attempting to jack up your vehicle. If a thief cannot lift your vehicle, they won’t be able to take your converter.

Park In A Secure Area

More than anything else, thieves hate exposure. Be aware, and cautious, of where you park your car so criminals can’t steal your catalytic convertor without a risk of being seen. For parking at home, a locked garage or well-lit driveway is your best option.

When you have to park outside, the key to keeping your car safe is being selective about where you park. If you’re parking in the street, try to pick one that is well-lit and has plenty of traffic. Just the prospect of being seen can be enough to deter a would-be thief.

Park overnight in a locked garage, or a well-lit enclosed lot if you can. If you’re parking in a driveway, consider installing motion sensor lights. If you’re parking in the street, try to pick a well-lit one with plenty of traffic.  Park in a well-lit area close to public entrances or use a garage

Beef Up Your Home Security

Just because you can’t park in a garage doesn’t mean you have to allow yourself to be targeted by thieves. The technology which allows you to monitor your home and vehicle has improved significantly in recent years and you can easily use this to your advantage to keep your car safe.

Motion-sensitive lights are an inexpensive way to protect your car and make it look like you’re home when you may not be. Catalytic converter thieves prefer to operate under the cover of darkness and with some motion-sensitive lights having a range of up to 70 feet, criminals won’t even have a chance to get close to your vehicle without being lit up.

Miller Cat Comment: Having evidence against thieves is important information that can help the police arrest and prosecute thieves. Your video of faces or license plates can help take thieves off the street.

Report All Instances Of Catalytic Converter Theft

It may be tempting to avoid getting the police involved in a theft, particularly if you drive an older car that isn’t worth very much. However, if a catalytic converter theft occurs and is left unreported, the frequency of theft can easily increase if it is not dealt with.

Reporting the theft of a catalytic converter not only helps police target hotspots for theft but also helps legislators pass local laws to make it for stolen goods to be sold. Most police reports of theft can even be reported online or over the phone.

Miller Cat Comment: Cooperating with law enforcement will help build greater urgency to combat catalytic converter theft.

Know If Your Car Is A Likely Target

Most people assume that high-end luxury cars would be popular targets for thieves but in our experience of manufacturing catalytic converter anti-theft devices, the most targeted vehicles are regular cars that people drive every day.

Cars that sit higher off the ground such as the Toyota Tacoma are popular targets for catalytic converter theft as they allow thieves easier access and catalytic converters can be removed quickly. Other popular targets include the Toyota Prius and Honda Element as these contain more platinum, rhodium, and palladium – the precious metals that make catalytic converters so valuable.

Miller Cat Comment: While most any vehicle can be a target of theft, there are certain vehicles that are more targeted by thieves because of their high resale value or ease of theft. Here is a list of vehicles that are most targeted compiled by Carfax.

Paint Your Catalytic Converter

One of the cheapest ways to deter catalytic converter thieves lies with the humble spray can. A brightly colored, temperature-resistant spray paint can serve as a deterrent to would-be thieves who avoid marked or painted catalytic converters and move on to their next target.

Why spray paint? Typically scrap merchants won’t buy a catalytic converter if it’s painted or marked in any way, meaning all the paint would need to be removed before it can be sold – a time-consuming and frustrating task for criminals out to make a quick buck.

Miller Cat Comment: Painting may deter recyclers from accepting stolen converters or can alert law enforcement to a potential crime.

Engrave Your Catalytic Converter

Your auto service center or local police department can help you etch your vehicle’s unique vehicle identification number (VIN) into your catalytic converter, often for free. This not only deters thieves, but if your catalytic converter is stolen and recovered by police, they will be able to track down the owner and return it.

In some states, scrapyards are legally unable to purchase used parts if the seller is unable to provide proof of ownership. As a VIN can only be physically checked against the compliance plate on your vehicle or its registration papers, engraving your catalytic convertor turns it from a valuable commodity to a worthless piece of metal as soon as it’s removed from your car.

Miller Cat Comment: Engraving your catalytic converter may help you locate that converter if ever it gets stolen however it may easily be sanded off.

Report Suspicious Activity

We know that people are reluctant to report potential suspicious behavior but prompt and detailed reporting of any suspicious activity can lead to an increase in police activity and patrols in your area, deterring future thefts. Local law enforcement takes all reports seriously and will assess the situation and provide additional community support.

Suspicious activity can include:

  • Strange cars driving slowly through your neighborhood
  • People exhibiting unusual behavior around vehicles
  • Loud, unexplained noises
  • Someone tampering with a motor vehicle
  • The sound of breaking glass

Miller Cat Comment: Preemption can help protect your neighborhood from catalytic converter theft before it happens. Based on nationwide trends, the problem is only growing and it is better to be prepared before the thieves strike.

Display A Warning Sticker On Your Vehicle

A sticker placed on the window of your vehicle warning that your car has been fitted with an anti-theft device can be enough to scare off malicious people determined to steal your catalytic converter. Thieves are generally opportunistic and will take the time to look through the windows of a vehicle to check if any valuables are left inside.

We provide window warning stickers with every Cat Shield device we manufacture. This acts as an initial visual deterrent to warn would-be thieves that your vehicle has been fitted with one of the strongest anti-theft devices available.

Most Popular Cars for Catalytic Converter Theft

Worrying about criminals stealing your catalytic converter? It mostly comes down to the type of car you drive. According to a recent report by Car Fax and the National Crime Insurance Bureau (NCIB), catalytic converter theft is up by approximately 977% since 2018 with cars like the Toyota Prius and Ford F150 being amongst the most popular targets for thieves.

Why Catalytic Converter Thieves Are Targeting Your Car

Three things dictate whether your car will be a target of catalytic converter theft:

  1. Amount of precious metal in the catalytic converter

  2. Ease of access to your car’s catalytic converter – making pickups and vans a popular target for thieves stealing catalytic converters.
  3. Opportunity – even if your car isn’t listed, if you don’t have basic security measures in place you could be a target for opportunistic thieves

Low emissions vehicles like hybrids such as the Toyota Prius catalytic converter contain larger amounts of the precious metals platinum, rhodium and palladium to meet the strictest emission standards. Additionally, vehicles like the Toyota Prius have more than one catalytic converter giving thieves a greater payday for less work. While not all hybrid vehicles have converters that are loaded with precious metals, thieves may assume this to be the case and target any hybrid vehicle.

Trucks and SUVs are common targets of catalytic converter theft because they are raised higher off the ground providing easier access to the underside of the vehicle. This makes it easier for thieves to climb underneath and remove the converter.

Is Your Vehicle A Magnet For Catalytic Converter Thieves?

Ironically, luxury cars with the most expensive cat converters aren’t necessarily the most popular targets for thieves – although that does play a small role. Owners of cars on this list should be aware of where they are parking at all times.

Data indicates that a large instance of theft also occur from fleet companies where a lot of cars are parked up in one spot.

1985 – 2021 Ford F-Series pickup trucks (F-150, F250 etc)

1989 – 2020 Honda Accord

2007 – 2017 Jeep Patriot

1990 – 2022 Ford Econoline vans

1999 – 2021 Chevrolet Silverado pickup trucks

2005 – 2021 Chevrolet Equinox

1997 – 2020 Honda CR-V

1987 – 2019 Toyota Camry

2011 – 2017 – Chrysler 200?

2001 – 2021 Toyota Prius

Does Where You Live Make A Difference?

The top 5 states in catalytic converter theft, as ranked by State Farm’s experience with claims, is led by California, which counted for more than 3 out of 10 claims being filed, followed by Texas, Minnesota, Washington and Illinois. State Farm called the situation in Texas “dire,” noting during 2020 there were 445 catalytic converter thefts reported by State Farm customers but in the first half of 2021, that number “ballooned” almost 210% to 1,380.”  

Surprisingly, time of year seems to be a factor as well. Catalytic converter thefts tend to rise more sharply at the end of summer and through December, then drop back in January, according to data from the NICB and presented in a chart by the American Property Casualty Insurance Association (APCIA) in its presentation. 

Catalytic Converter Theft Ranked By Region

Top Vehicles Targeted In The West

Police are making some progress into halting catalytic converter theft but the organized criminal element stealing catalytic converters has seen theft grow steadily with more than $2.2 million in thefts over the past 2 years. As is seen in other areas, Toyota Prius catalytic converter theft tops the list.

2001 – 2021 Toyota Prius

1985 – 2021 Ford F Series

1989 – 2020 Honda Accord

1990 – 2022 Ford Econoline

1999 – 2021 Chevrolet Silverado

2007 – 2020 Subaru Outback

2007 – 2017 Jeep Patriot

2003 – 2011 Honda Element

1998 – 2020 Subaru Forester

1995 – 2021 Toyota Tacoma

 Top Vehicles Targeted In The Northeast

Law enforcement in the Northeast have seen most instances of catalytic converter theft occurring over the weekend and despite making arrests have urged residents to be aware of where they are parking their vehicles.

1985 – 2021 Ford F Series

1987 – 2019 Toyota Camry

1989 – 2020 Honda Accord

2007 – 2017 Jeep Patriot

1997 – 2020 Honda CR-V

1998 – 2020 Subaru Forester

2007 – 2020 Subaru Outback

1990 – 2022 Ford Econoline

1999 – 2021 Chevrolet Silverado

1993 – 2020 Nissan Altima

Top Vehicles Targeted In The South

Arizona has recently been revealed to be a hot-spot for catalytic converter thieves, seeing a ten-fold jump in thefts over the last 12 months, the second highest in the nation

1985 – 2021 Ford F-Series

1989 – 2020 Honda Accord

2007 – 2017 Jeep Patriot

1999 – 2021 Chevrolet Silverado

1990 – 2022 Ford Econoline

2007 – 2021 Jeep Compass

1993 – 2020 Nissan Altima

2008 – 2014 Dodge Avenger

2011 – 2017 Chrysler 200

2011 – 2019 Chevrolet Cruze

Top Cars Targeted In The Midwest

The theft of catalytic converters has become a major problem across the Midwest. Law enforcement has been working with scrap metal merchants and local wreckers in an effort to thwart criminals stealing and reselling catalytic converters.

1985 – 2021 Ford F Series

2007 – 2017 Jeep Patriot

2011 – 2017 Chrysler 200

2005 – 2021 Chevrolet Equinox

2008 – 2014 Dodge Avenger

1990 – 2022 Ford Econoline

1997 – 2020 Honda CR-V

1999 – 2021 Chevrolet Silverado

1987 – 2019 Toyota Camry

1989 – 2020 Honda Accord

If your vehicle is on the list, here’s how you can reduce the chance of your catalytic converter being stolen

Parking in an enclosed garage – ensuring your vehicle is out of sight of criminals and difficult to access will make it less likely to be vandalized or the catalytic converter stolen.

Park in a well lit area or install security lights – There are fewer things thieves hate more than being visible so for those without access to an enclosed garage this will greatly reduce your chance of being a target.

Park fleet vehicles in an area that is well-lit, locked and alarmed – Despite fleets being a major target for catalytic converter thieves, reports state that the lowest number of thefts come from locked, alarmed garages, even if the fleet consists of high-value targets like Toyota Prius catalytic converters.

 

Cat Converter Security Devices Reviewed

Please check out a review of catalytic converter security devices here. Donut Media put some of these devices to the test!

Catalytic converters can cost more than $2,000 and can be stolen in less than two minutes. For owners of vehicles that use multiple catalytic converters, being targeted by catalytic converters thieves can be an exorbitant experience.

There are several security devices to prevent catalytic converter theft with varying effectiveness. To cut through the confusion and help you decide which security device is right for your vehicle, we’ve reviewed the most common types.

Underbody Catalytic Converter Strap/Wires (Cat Clamp)

The underbody strap or wire security system is a series of steel cables that enshroud a catalytic converter in a cocoon of stainless steel wires. Depending on the brand, it may or may not be wrapped in some type of heat shield-resistant wrap. Although the cables are fairly tight next to the catalytic converter, the small amount of movement coupled with the strength of the steel cables makes it difficult to saw through.

These can be difficult to fit to cars that are very large or very small. For full-sized pickups, there may not be enough material to protect a catalytic converter entirely. In smaller cars, excess material can cause a problem as it has to be safely stored somewhere out of the way of moving parts – the cables can’t be trimmed to suit.

Pros:

  • Difficult for thieves to cut through
  • Product is resistant to rust

Cons:

  • Doesn’t fit every vehicle
  • Can be difficult to install  – a lift and multiple people are recommended for ease of installation
  • Cables can rub together to make a rattling noise when the car is driven
  • May have to modify it to fit some vehicles
  • Looks messy if the car is viewed from underneath
  • May be able to be cut through with an angle grinder (but will likely stop a Sawzall)
  • Multiple kits will be needed if your vehicle has more than one catalytic converter
  • The limited space surrounding some vehicles’ exhausts can make this product difficult to install.
  • If the cables become loose they could potentially catch on debris, damaging the underside of the vehicle

Underbody Catalytic Converter Alarm

There are several different types of underbody alarms designed to protect against catalytic converter theft. Most commonly, an alarm is wired to a motion detection sensor that activates when the exhaust system is jostled or motion is detected. We have also seen alarms that are heat sensitive and activate when a sudden temperature change is detected.

These can be installed on vehicles and may or may not need specialized tools. The most effective catalytic converter security systems are usually custom-made to fit a particular model of vehicle and are much more difficult for thieves to bypass. But the extra security can come with a higher price tag due to increased engineering and manufacturing costs.

Pros:

  • Relatively inexpensive
  • Universal fit (almost)

Cons:

  • Some have to be manually armed and disarmed
  • Not waterproof and computer components can be sensitive to moisture
  • Potential for false alarms and could be set off by animals
  • Motion sensors may need wiping/cleaning regularly to avoid degradation

Anti-Theft Catalytic Converter Stickers

Anti-theft catalytic converter stickers affix to a car window warning that the catalytic converter is fitted with a security device. They are best used in conjunction with other catalytic converter security products to provide a visual deterrent to would-be thieves. The printed warning may indicate the fitment of a GPS tracker, engraved part, or other theft deterrent system.

Although cost-effective the largest problem with anti-theft stickers is they need to be displayed in a very prominent area and even then, catalytic converter thieves working underneath a vehicle may not even look for or notice them.

Pros:

  • Visual deterrent for thieves
  • Possibly the cheapest option available
  • Can be attached anywhere and to any vehicle

Cons:

  • Difficult to see at night
  • Able to be peeled off
  • May fade in the sun
  • Thieves can potentially not look for them
  • Offers no physical security system to prevent catalytic converter theft
  • Easily bypassed or ignored

Catalytic Converter Shields

Catalytic converter shields (often called cat shields) are a physical metal barrier that attaches to the underside of a vehicle, covering a catalytic converter. The best ones on the market will come with, or have an option to purchase additional security hardware such as tamper-proof screws. These shields often require installation by a professional as they take advantage of the structural rigidity of a vehicle’s chassis to make them difficult to remove by catalytic converter thieves.

When buying a cat shield consideration must be given to the type of material used. Some shields are made from aluminum, which is a lighter, but a less dense material. Conversely, catalytic converter shields made from 304 stainless steel are not the cheapest but is a more dense and rigid material and are difficult to cut through. 304 stainless steel and aluminum is also resistant to oxidation for corrosion resistance which is important given a cat shield sits underneath a vehicle and is regularly exposed to road grime, rain, and snow.

Pros:

  • The best catalytic converter security system for your vehicle
  • Rust resistant
  • Can be fitted with optional extras like tamper-proof screws for even greater security
  • Incredibly difficult to cut through
  • Arduous to remove or bypass by thieves
  • Can be easily removed with the supplied security key

 Cons:

  • Not all catalytic converter shields offer the same level of protection
  • May need to be installed by a mechanic

How To Choose The Right Catalytic Converter Security Device For Your Vehicle

Now that you’ve examined the most commonly used security devices against catalytic converter theft, choosing which one is right for your vehicle comes down to the level of protection you need, and your budget. Owners of highly targeted vehicles like the Toyota Prius and Toyota Tacoma may opt for better-than-average protection as thieves learn how to bypass cheaper devices.

Price isn’t everything, however. A good security device will be designed to suit a specific vehicle, made from material that can’t be easily cut through and can’t be easily bypassed or removed.

Get the ultimate in catalytic converter protection or free advice from our security experts here

Does car insurance cover cat converter theft?

If your catalytic converter gets stolen, you may be wondering if it’s covered by your vehicle insurance and how to make a claim for it. This post tells you what you need to know before you make a claim, and how to ensure the repairs are done properly.

How to tell if your catalytic converter has been stolen

You won’t be able to tell if your catalytic converter has been stolen just by looking at your vehicle but once you start it you will definitely notice that something isn’t right. These are the signs that your catalytic converter has been stolen, and your vehicle may display one or several of these signs:

  • Your vehicle is louder than usual
  • You notice an abnormal smell
  • The check engine light is on
  • Uneven acceleration and/or idling
  • Missing parts of the exhaust system

Is catalytic converter theft covered by insurance?

The short answer to the question of ‘is catalytic converter theft covered by insurance’ is typically yes, provided you have full coverage or comprehensive coverage of your vehicle. Your comprehensive deductable will apply, and your insurance company may either want to inspect the vehicle to asses the damage, or ask for supporting materials such as a police report.

For those without full coverage or comprehensive coverage, unfortunately theft will not be covered by insurance. Liability-only insurance policies do not cover any type of vandalism or theft, or damage related to catalytic converter removal.

To find out what kind of coverage you have is as simple as calling your insurance provider. It’s also worth confirming your coverage with your current provider to make sure they cover catalytic converter theft as despite it’s name, comprehensive insurance does not cover everything.

You will also need to find out what your deductable is. This is the portion you pay before your vehicle insurance kicks in. If your deductable is more than the cost of repair, you may not be able to file a claim as insurance only covers damage above your deductable amount.

How to inform your insurance company your catalytic converter was stolen

Suspect your catalytic converter has been stolen? If you are not sure or not able to confirm yourself, the first step is to get confirmation from a mechanic. They can easily tell if your catalytic has been stolen by looking underneath the vehicle to see if it’s missing. Driving a short distance without a catalytic converter shouldn’t hurt the vehicle, but to avoid long term damage to your vehicle and to keep your engine running optimally, the catalytic converter will need to be replaced.

Once you have confirmed that your catalytic converter has been stolen, the next step is to call your local police station and report the theft over the phone. This serves two purposes – The insurance company may request a copy of the report number to allow them to process the claim, and it helps police compile information about which areas are being targeted for catalytic converter theft. This ultimately leads to a great chance of catalytic converter thieves being caught.

Once the police have been noticed it’s time to call your insurance provider and start the process of making an insurance claim. You can do this by calling your insurance company and advising them your catalytic converter has been stolen and you wish to begin the claim process.

Your insurer may email you some forms to fill out or send you a link to complete them online. They may also request some information from you such as your insurance policy number, your date of birth, address or other identifying information.

Depending on the situation and your insurer, you may be asked to get an estimated cost of repair from one or several mechanics. Sometimes the insurer will suggest a shop or they may leave it up to you to choose. The estimate will need to be approved by your insurer before repair work can begin.

Once your claim has been approved and the repair work has been completed, the insurer will settle your claim. This will either be done by reimbursing you for the cost of repair, or your insurer may pay the repair shop directly. The time this takes varies between different insurers and can anywhere between a couple of hours to a few months.

What happens if you can’t drive your vehicle

It’s generally ok to drive a car without a catalytic converter a short distance, however thieves generally aren’t too careful when they’re sawing off parts and may cause damage to your vehicle, rendering it undriveable.

If you need a tow and have comprehensive coverage, your insurer will likely cover the cost of getting your vehicle towed to the repair shop – however this is something you should confirm with your insurer first.

Depending on how long your car will take to repair your insurer may be able to arrange a rental vehicle. Replacing a catalytic converter isn’t a time-consuming job, but it depends on how readily parts are available for your particular vehicle.

Can you choose where your car is repaired?

Replacing a catalytic converter is not a time consuming nor difficult job so most repair shops will either do the work themselves to subcontract the work out to their preferred exhaust specialist. But if you have a regular mechanic that works on your car, you may be wondering if your insurance company will allow them to carry out the repair.

The answer is it depends on your insurance provider, and where you live. Some providers may insist you take it to a repair shop of their choice. This is because they will have negotiated a contract with a certain repair to control the labor rate, essentially making the cost of repair cheaper to them.

What if your catalytic converter theft insurance claim is denied?

An car insurance claim can be denied for a number of reasons. When an insurance claim is denied your provider will typically send out a letter explaining the factors that led to their decision. If you don’t agree with your insurer providers decision you have several options available.

  • Gather evidence – This can include police reports, any eyewitness information, photographs or other supporting evidence. Be sure to send photocopies with your resubmitted claim and not the originals.
  • Write an appeal letter – The letter should outlie why you disagree with your insurance providers decision. Provide as much detail as possible, referencing your insurance policy where appropriate.
  • Contact your states insurance commissioner – Most states will have a special unit to deal with issues such as unfairly denied insurance claims, or a mediation program that will help policyholders negotiate a disputed claim with their insurance provider.

Can the insurance company total my vehicle?

Yes, in some cases where the cost of repairs is greater than the value of the vehicle, an insurance company may just total (or write-off) your vehicle. If your vehicle has had multiple replacements of catalytic converters or is an older vehicle, your insurance may not fix it and opt to give you the value of the car instead. It is therefore important for people to do what they can to prevent theft of their catalytic converters.

How to prevent catalytic converter theft

In our years of experience manufacturing catalytic converters and anti-theft devices, we’ve found the best way to prevent catalytic converter theft is to make yours more difficult to steal.

What are manufacturers doing about catalytic converter theft?

Manacturers of automobiles could not have anticipated the skyrocketing cost of palladium, rhodium, and platinum when they first started designing converters for vehicles. In the early 2000s, the prices of those elements were a fraction of what it is today. The precious metals were cheaper and more plentiful 20 years ago and the emissions standards were lower back then.

Some of those vehicles, such as the 2004-2009 Prius, were loaded with precious metals because Toyota was trying to achieve the highest emissions standards for the Prius and could add more metals that were incredibly inexpensive compared to today’s prices.

Due to surging global demand for cleaner vehicles, shrinking supplies (most platinum metals are mined in South Africa and Russia), the prices of these commodities have reached unprecedented levels. Now the materials in your catalytic converters are worth more today than they were when the vehicle was first manufactured and for some vehicles, the converters are worth more than your car.

What is happening to the current designs of catalytic converters?

Decades of research have helped manufacturers use less precious metals in their design and have made them less susceptible to theft. Since the early 2000s, manufacturers have moved the location of the converters closer to the engine. By doing so, the converters are able to be more efficient and catalyze harmful gasses faster than before. Not only can manufacturers use less precious metals, they are harder for thieves to access because they are not under the vehicle and fully exposed like earlier designs.

Current designs however, were never meant to deter theft and there are still many newer vehicles that have exposed underbody converters.

Will converters become theft-proof in the future?

Manufacturers usually have several years of similar designs for their vehicles planned out. It is unlikely that the current designs will change, however, it is possible that future generations of vehicles could have less vulnerable converters. While manufacturers cannot change their current designs to help customers protect themselves, manufacturers like Toyota have partnered with Miller CAT to provide their customers with a solution before they drive off the lot.

What are manufacturers doing to help their customers?

If you are in the market for a new vehicle or used, and want to make sure you are not a victim of catalytic converter theft, you will want to know what options are available to you. Toyota has made it easier for customers and dealers to purchase and install Miller CAT’s Cat Shields to your vehicle. Whether you go on toyota.com and build a new vehicle, or you go into a dealer and ask them about converter protection devices, you can see if they have a shield for your vehicle. Some dealers even allow customers to add the cost and installation of the shields into the financing package.*

Until manufacturers are able to update designs or converter theft wanes, manufacturers like Miller CAT are able to help protect customers from getting their converters stolen. More and more shields for different vehicles are being designed to get more people CATSHIELDPROTECTED.

*Toyota dealers are independent franchises and may not know of the shield. Miller CAT’s Cat Shields are sold and installed at over 500 Toyota dealerships nationwide. Your dealer should be able to order a Miller CAT Cat Shield from their ordering system, so make sure to ask for it by name.

How to protect your fleet vehicles from catalytic converter theft

Fleets are easy targets for thieves

Catalytic converter theft throughout the US has become a significant risk for vehicle owners, and especially fleets, where thieves have been known to intentionally target larger groups of vehicles. With catalytic converter theft increasing over 5000% in some areas of the US, this crime is not only costly, but it also leaves vehicles unable to be driven safely and causes additional problems for fleet owners through inconvenience, costly repairs, and unplanned vehicle downtime. Thieves know that certain fleets will have plenty of preferred targets and will find ways to steal as many converters as possible. Fleets made up of hybrid vehicles, like the Prius, and trucks, like the Tacoma, are being struck all over the country.

A single stolen catalytic converter can cost your business $2-3,000 to replace and repair. To make matters worse, you may find yourself in a long waiting period due to backorders and delays. So, the true cost of a single theft can run you nearly $10,000 when you factor in downtime and loss of business as associated costs. Even if 10 vehicles were targeted out of your fleet, you could be looking at a potential $100,000 loss due to catalytic converter theft.

Most fleets are unattended and with little protection

Fleet vehicles are especially vulnerable as they are typically parked close together in a lot overnight. Most lots have little to no security aside from a camera or two and a locked fence, which thieves have proven not enough to deter catalytic converter theft attempts. The best way to protect your fleet is to install a catalytic converter anti-theft shield known as a Cat Shield. A major benefit of installing a Cat Shield is that it protects the vehicle wherever it may be parked and not just on the lot.

Miller CAT, experts in the developing and manufacturing catalytic converters, has been helping fleet managers and owners protect their vehicles with their industry leading Cat Shield™ products. Cat Shield™ is a specially designed, stainless steel or aluminium tamper proof cover that fits over the catalytic converter to prevent it from being removed by thieves. With a range of products covering most popular Toyota fleet models, including the Tacoma, Tundra and Prius, Miller CAT’s Cat Shield™ is a part of Toyota’s Associated Accessories product line and is available through any official Toyota dealer or fleet specialist.

Miller CAT is helping cities and companies protect their fleets

 “We recognized an urgent need to help fleet managers protect their vehicles from catalytic converter theft, which has been on the rise year on year. Fleet managers know that it’s not a question of if their converters will be targeted, but when. We’ve seen a huge increase in our support for the largest fleet dealers in the nation as they seek to pre-empt the theft of their vehicles. We offer special pricing and support for customers with a fleet of vehicles.”

– The largest city in the United States recently outfitted their fleet of Toyota Prius’s with Miller CAT’s Cat Shield. Now hundreds of their vehicles are CATSHIELD protected!

– The largest fleets of Tacomas are being installed with Cat Shields before they are shipped across the country. Hundreds of businesses will benefit from having the best protection for their vehicle’s converters.

Reacting to the rise in catalytic converter theft, Miller CAT is now expanding its product line, developing anti-theft devices for a wider range of vehicles. The recent successes of the brand with large fleets and police departments have sparked new product development and encouraged the company to consolidate its position as market leaders.

How to Really Prevent Catalytic Converter Theft

If a thief is determined to steal your converter, it does not matter where you park your car and what you etch on your converter. We receive countless testimonies of people parking their cars in garages, using alarms, or other security devices only to have their catalytic converters stolen. Converters are extremely enticing for criminals to steal because they are worth so much, can be stolen in minutes, and extremely hard to trace. With a struggling economy and rising commodity prices, it is difficult to see this trend of theft waning in the future.

Stop Catalytic Converter Theft from Happening to You

These days there are a growing number of products you can buy to help prevent your catalytic converter from being stolen. They come in various shapes, sizes, material, and fastening methods. However, each product can be graded by these three factors: material, shape, and fastening methods.

Materials Used in Catalytic Converter Shields

Material: Catalytic converter shield and security devices come in various metals. Aluminum, steel, and stainless steel. There are advantages and disadvantages to each of these materials.

Aluminum: Probably the most common material used in catalytic converter shields and guards because it is relatively cheap, lightweight, and anticorrosive. However, aluminum is probably most effective at being a visual deterrence for thieves than an actual physical deterrence. Most of the times a thief will see a shield and leave, but if a thief tries to cut through it, the aluminum can be cut through given enough time. Thicker aluminum (.190″) can gum up a sawzall, but thinner material is less effective at stopping a blade.

Steel (carbon/mild steel): Not to be confused with stainless steel, is a common material for skidplates. It is a cheap, heavy material, but is more prone to rust and easier to cut through than stainless steel. The main drawback is its limited anti-rust properties compared to other metals.

Stainless Steel: Is a hardened material that has high anti-corrosive properties. This is the most ideal material for catalytic converter shields, guards, and protection devices. 304 stainless steel will burn out the strongest sawzall blades paired with the best saws on the market. Here’s a quick video to show how amazing our 304 stainless steel cat shields are!

304 Stainless Steel Cat Shield by MillerCat

Shape: The most common catalytic converter shields you might find are flat pieces that are fastened to the underbody of the vehicle. While these are common type of guards (because they are easier to manufacture), they are also limited in their effectiveness at preventing catalytic converter theft and noise. This is because flat shields can only protect so much of the converter and also do not account for the angles and motion of the exhaust system. Typically the more complex the design, the more engineering and effectiveness of the product.

Additionally, while vents and logos are great to add to a product, they are also a vulnerability. Shields that have simple cut outs or large logos give thieves a headstart in cutting a shield and may actually encourage such behavior. There are better ways to increase airflow and show off your logo, such as using louver vents and stamping your logo.

Fastening methods: Some catalytic converter protection devices will permanently fix the cover to your vehicle while others provide screws and a key to remove them when you need to. Drilling and using rivets is the cheapest way to attach a shield, but will cost you in the end when any type of maintenance needs to be done to the exhaust or O2 sensor. It can also cause galvanic corrosion which will eat away at the frame of the vehicle, shield, and fastening hardware. Security screws are ideal to give the ability to maintain the vehicle and protect it. However, most companies will say they have tamper-proof/resistant hardware, when in fact, they are not. Most companies use a 6 lobe screw with a pin. These can usually be found at your local hardware store or tool box.

Catalytic Converter Theft Prevention

Miller CAT’s expertise in catalytic converters, manufacturing, and research and design helps make them the most advanced and strongest deterrence in catalytic converter protection. They use different materials based on the level of protection and offer the strongest material on the market (304 stainless steel) for some of their applications. Their designs are more advanced and address the weaknesses found in other designs. Finally, Miller CAT is committed to using the least common fastening hardware out there to make sure customers will have the ability to maintain their vehicles while also protecting them from catalytic converter theft.

Catalysis by Hybrid Nanomaterials

The state-of-the-art methods of synthesis of nanomaterials in many cases are not able to produce controlled “nano-engineered” nanomaterials that include several sub-nano-sized structurally or functionally organized components. The solution to these problems may be a range of emerging hybrid systems. The currently developed structured and hierarchical hybrid systems are designed for the purposes of reducing energy consumption, increasing the efficiency of processes, and reducing the consumption of expensive components. The use of hybrid nanomaterials provides eco-friendly solutions for environmental problems (purification and remediation of water, air, and soil from harmful compounds including polychlorinated hydrocarbons, chromium, mercury, arsenic, etc.), disposal of waste (lignocellulosic waste biomass, plastic wastes, asphaltenes etc.), and the production of new fuels and products of fine organic synthesis (drugs, polymers), meeting the needs of future generations.

Especially hopes are associated with the use of hybrid materials as catalysts for various processes. Hybrid materials and hybrid nanomaterials differ from composites and nanocomposites:

  • (1)
    Each component of the hybrid system itself has a highly organized structure at the molecular and nanoscale level, and the combination of components leads, in turn, to an additionally organized nanostructure constructed from two or more structures of components.
  • (2)
    The components of the hybrid system interact with each other to form a chemical structure.
  • (3)
    The properties of the hybrid system are determined by the set of properties of the components, while their additivity and synergy may result in new properties that were not observed in the original components.

 

There are already numerous examples of how combinations of different materials exhibit improved properties compared to individual substances. A hybrid material may consist only of inorganic components or only of organic components. Of particular interest are the materials constructed simultaneously from organic and inorganic components, between which there are regular chemical bonds. As an example, we can consider a material in which, for example, inorganic fibers or nanoparticles are distributed in a polymer or organic matrix and, on the contrary, organic particles and clusters are included in the structure of the inorganic matrix.

There may also exist more complex three- and multicomponent organo-inorganic hybrid systems. The number of organic building blocks is huge, so the number of possible compositions is very large. Accordingly, the number of new hybrid materials is unlimited.

Environmental Impacts of Catalytic Converter

What can happen if you drive without a converter unlimited?

effects of high-emitting vehicles play an important role.

For effective reduction of total vehicle emissions, identifying and understanding the effects of high-emitting vehicles play an important role.
Although several studies have documented the environmental impacts of high-emitting vehicles, these studies have not looked at the operational impacts of these vehicles on the environment.
In this study, field-collected and simulated data are used to explain the operational effects associated with catalytic converter malfunctions on vehicle emissions. In addition, the study develops microscopic emission models for vehicles with catalytic converter malfunctions by using on-road emission measurement data.
The study demonstrates that catalytic converter malfunctions produce significant increases in hydrocarbon (HC), carbon monoxide (CO), and nitrogen oxide (NOx) emissions of 297%, 211%, and 378%, respectively, during cruising operations. Furthermore, increases of 63.4%, 26.9%, and 76.1% are observed during acceleration maneuvers.
The study also found that under extremely aggressive driving conditions, both normal and high-emitting vehicles produce very high emission rates. The simulation results demonstrate that the highest impact of catalytic converter malfunction occurs in the 45- to 85-km/h speed range at mild acceleration levels for HC and CO emissions and between 20 and 55 km/h at high acceleration levels for NOx emissions.

catalytic converter malfunctions

Simulation analysis of various driving cycles demonstrates that catalytic converter malfunctions produce overall increases in HC, CO, and NOx emissions in the range of 251%, 225%, and 336%, respectively.
The study demonstrates that high-emitting vehicles can be significant contributors to air pollution, implying that eliminating high-emitting vehicles could significantly improve air quality in many metropolitan areas.

Catalytic Treatment of Exhaust Systems

Thermal reactors were only a transitional arrangement for two reasons. The first is that it was difficult to obtain high oxidation rates without running the engine rich and using retarded spark timing, both of which were inefficient; the second was that it was not useful to control NOx. Hence, an alternative method of exhaust clean-up, the catalytic converter was introduced and this is now the most common method of exhaust emission control. This has the advantage that exhaust temperature can be kept moderately low and the engine parameters, compression ratio, and spark timing can be retained at levels which are optimized for the combustion factors alone and, hence, can provide the best efficiency for the air-fuel ratios used.

Catalytic converters use metallic catalysts

Catalytic converters use metallic catalysts to promote the desired reactions at lower temperatures than would otherwise be needed. Typical values are shown in Figure 8.21. The catalyst types could be a base metal (e.g., copper, Cu, or chromium, Cr) but are more usually noble metal (platinum, Pt, palladium, Pd, rhodium, Rh). The transition metal oxides of copper, cobalt, iron chromate, and vanadium are also useful as catalysts and have been considered. However, in spite of their expense, the noble metal types are commonly used as these have been found to be better catalysts. Reactors usually use some combination. The noble metals are preferred because:

Fig. 8.21. Typical conversion efficiencies at different temperatures for catalytic oxidation of HC and CO.

(data from Heywood [8])

They are much less deactivated by sulphur in the fuel at temperatures < 500 °C.

They have a higher specific activity for hydrogen oxidation.

They can be made more thermally resistant to reduced low-temperature activity.

They have a superior cold-start performance.

They provide equivalent catalytic activation with smaller volumes than do base metals.

The amount of noble metal is kept small by plating on the surface of a pellet bed, ceramic honeycomb structure, or metal matrix. The pellet types originally used generally consisted of particles of approximately 3-mm diameter of a substance such as aluminium oxide (Al2O3). Because of their high-pressure drop, they have largely been replaced by the honeycomb or matrix types, which have an inside diameter of the sections of about 1 mm. Ceramic honeycombs now in use have wall thicknesses of about 0.15 mm with 62 cells/cm2 giving a flow area of about 70 percent of the cross-section. This compares with about 90 percent for metal types (Heck and Ferranto [59]), which have a lower pressure drop. They use a catalyst wash coat over the honeycomb based on γ-Al2O3 but which contains the catalyst materials of about 0.1 percent to 0.15 percent, 20 percent cerium oxide (CeO2), and stabilizers such as barium oxide (BaO).

 Rare earth and alkaline ions can improve stabilization (Church et al. [60]). The cerium oxide has the ability to store oxygen under lean conditions and return it to the flow under rich conditions and so extend the air-fuel ratio window at which the catalytic converter works (Padeste et al. [61]). The wash coat thickness may range from about 10 μm to 150 μm thick but is more commonly in the middle of that range at 20 μm to 60 μm (Heck and Farranto [59]). The largest metal mass is platinum, usually about five times that of the rhodium, although the ratio may vary considerably. Tests by Lox et al. [62] show that Pt-Rh catalysts and Rh-only catalysts have similar effectiveness, which is superior to Pt only. High-temperature performance may be enhanced by the appropriate combination of metals (Trimm [63]).

Flow through the converter may be either radial or axial but is usually the latter, as shown in Figure 8.22. The noble metal is at least partially recoverable at the end-of-life of the converter, a typical reclamation of about 90 percent being achievable using acidic solutions. This value varies little with the vehicle mileage and the degree of poisoning of the material that has taken place during its lifetime.

Environmental Protection Agency United States government agency

Environmental Protection Agency (EPA), agency of the U.S. government that sets and enforces national pollution-control standards.

In 1970, in response to the welter of confusing, often ineffective environmental protection laws enacted by states and communities, Pres. Richard Nixon created the EPA to fix national guidelines and to monitor and enforce them. Functions of three federal departments—of the Interior, of Agriculture, and of Health, Education, and Welfare—and of other federal bodies were transferred to the new agency. The EPA was initially charged with the administration of the Clean Air Act (1970), enacted to abate air pollution primarily from industries and motor vehicles; the Federal Environmental Pesticide Control Act (1972); and the Clean Water Act (1972), regulating municipal and industrial wastewater discharges and offering grants for building sewage-treatment facilities. By the mid-1990s the EPA was enforcing 12 major statutes, including laws designed to control uranium mill tailings; ocean dumping; safe drinking water; insecticidesfungicides, and rodenticides; and asbestos hazards in schools.

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One of the EPA’s early successes was an agreement with automobile manufacturers to install catalytic converters in cars, thereby reducing emissions of unburned hydrocarbons by 85 percent. The EPA’s enforcement was in large part responsible for a decline of one-third to one-half in most air pollution emissions in the United States from 1970 to 1990, and during the 1980s the pollution standards index improved by half in major cities; significant improvements in water quality and waste disposal also occurred. The Comprehensive Environmental Response, Compensation, and Liability Act (also called Superfund), providing billions of dollars for cleaning up abandoned waste dumps, was first established in 1980, but the number of those waste sites and the difficulties of the cleanups remained formidable for years thereafter.

Throughout the 1980s and ’90s the EPA continued to strengthen laws governing air and water quality and toxic substances. However, it also introduced new rules. The EPA’s accomplishments during this period included the requirement that all primary and secondary schools be tested for asbestos starting in 1982, the reauthorization of the Clean Water Act in 1987, the reauthorization of the Clean Air Act in 1990 with amendments that called for reductions in sulfur dioxide generation and the phasing out of chemicals that deplete the ozone layer, and a rule requiring the removal of all remaining lead in gasoline starting in 1996. Other regulations introduced during this time included the Nuclear Waste Policy Act (1982) and the Energy Star program (1992); the latter was implemented to rate the usage costs and energy efficiency of household appliances and other electronic devices. This period also saw the development of the Emergency Planning and Community Right-to-Know Act (EPCRA), which allowed local communities to know the nature of the toxic chemicals produced by industries in their areas and assisted communities in developing emergency plans to deal with hazardous substance releases and exposures.

In the early 21st century the EPA’s role expanded to address climate change and global warming. In 2007 the U.S. Supreme Court ruled in a case brought by the state of Massachusetts against the EPA that failure to regulate greenhouse gas emissions from motor vehicles was contrary to the requirements of the Clean Air Act. As a result, the EPA was given the responsibility to develop strategies to manage emissions of carbon dioxide and five other greenhouse gases. Stemming from this mandate, the EPA worked with the U.S. Department of Transportation to develop standards that would substantially increase vehicle fuel efficiency, and in 2011 it initiated a permitting program that placed the first limits on greenhouse gas emissions from power plants, refineries, and other large stationary sources. In 2022, however, the U.S. Supreme Court constrained the EPA’s authority in a challenge brought by the state of West Virginia, ruling that the EPA could not, without additional authorization from the U.S. Congress, regulate power plants by imposing caps on carbon and other greenhouse-gas emissions that would force industries to shift to cleaner power-generating technologies.

catalytic converter

catalytic converter, in automobiles, a component of emission control systems used to reduce the discharge of noxious and polluting gases from the internal-combustion engine. The catalytic converter consists of an insulated chamber containing a honeycomb structure or pellets coated with catalyst through which the exhaust gases are passed. Hydrocarbons and carbon monoxide in the exhaust are oxidized to water vapour and carbon dioxide, and nitrogen oxides are reduced to nitrogen and oxygen.

emission control system

emission control system, in automobiles, means employed to limit the discharge of noxious gases from the internal-combustion engine and other components. There are three main sources of these gases: the engine exhaust, the crankcase, and the fuel tank and carburetor. The exhaust pipe discharges burned and unburned hydrocarbonscarbon monoxide, oxides of nitrogen and sulfur, and traces of various acidsalcohols, and phenols. The crankcase is a secondary source of unburned hydrocarbons and, to a lesser extent, carbon monoxide. In the fuel tank and (in older automobiles) the carburetor, hydrocarbons that are continually evaporating from gasoline constitute a minor but not insignificant contributing factor in pollution. A variety of systems for controlling emissions from all these sources have been developed.

In the crankcase—the portion of the engine block below the cylinders where the crankshaft is located—leaked combustion gases are combined with ventilating air and returned to the intake manifold for reburning in the combustion chamber. The device that performs this function is known as the positive crankcase ventilation valve, or PCV valve.

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By-products of the operation of the gasoline engine include carbon monoxide, oxides of nitrogen, and hydrocarbons (unburned fuel compounds),…

To control exhaust emissions, which are responsible for two-thirds of the total engine pollutants, two types of systems are used: the air-injection system and the exhaust gas recirculation (EGR) system. In EGR a certain portion of exhaust gases are directed back to the cylinder head, where they are combined with the fuel-air mixture and enter the combustion chamber. The recirculated exhaust gases serve to lower the temperature of combustion, a condition that favours lower production of nitrogen oxides as combustion products (though at some loss of engine efficiency). In a typical air-injection system, an engine-driven pump injects air into the exhaust manifold, where the air combines with unburned hydrocarbons and carbon monoxide at a high temperature and, in effect, continues the combustion process. In this way a large percentage of the pollutants that were formerly discharged through the exhaust system are burned (though with no additional generation of power).

Another area for additional combustion is the catalytic converter, consisting of an insulated chamber containing ceramic pellets or a ceramic honeycomb structure coated with a thin layer of metals such as platinum and palladium. As the exhaust gases are passed through the packed beads or the honeycomb, the metals act as catalysts to induce the hydrocarbons, carbon monoxide, and nitrogen oxides in the exhaust to convert to water vapour, carbon dioxide, and nitrogen. These systems are not completely effective: during warm-up the temperatures are so low that emissions cannot be catalyzed. Preheating the catalytic converter is a possible solution to this problem; the high-voltage batteries in hybrid cars, for example, can provide enough power to heat up the converter very quickly.

In the past, gasoline fumes evaporating from the fuel tank and carburetor were vented directly into the atmosphere. Today those emissions are greatly reduced by sealed fuel-tank caps and the so-called evaporative control system, the heart of which is a canister of activated charcoal capable of holding up to 35 percent of its own weight in fuel vapour. In operation, fuel-tank vapours flow from the sealed fuel tank to a vapour separator, which returns raw fuel to the tank and channels fuel vapour through a purge valve to the canister. The canister acts as a storehouse; when the engine is running, the vapours are drawn by the resultant vacuum from the canister, through a filter, and into the combustion chamber, where they are burned.

Improvements in combustion efficiency are effected by computerized control over the whole process of combustion. This control ensures the most efficient operation of the systems described above. In addition, computer-controlled fuel-injection systems ensure more precise air-fuel mixtures, creating greater efficiency in combustion and lower generation of pollutants.

This article was most recently revised and updated by Adam Augustyn.

internal-combustion engine

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internal-combustion engine, any of a group of devices in which the reactants of combustion (oxidizer and fuel) and the products of combustion serve as the working fluids of the engine. Such an engine gains its energy from heat released during the combustion of the nonreacted working fluids, the oxidizer-fuel mixture. This process occurs within the engine and is part of the thermodynamic cycle of the device. Useful work generated by an internal-combustion (IC) engine results from the hot gaseous products of combustion acting on moving surfaces of the engine, such as the face of a piston, a turbine blade, or a nozzle.

Internal-combustion engines are the most broadly applied and widely used power-generating devices currently in existence. Examples include gasoline enginesdiesel enginesgas-turbine engines, and rocket-propulsion systems.

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Internal-combustion engines are divided into two groups: continuous-combustion engines and intermittent-combustion engines. The continuous-combustion engine is characterized by a steady flow of fuel and oxidizer into the engine. A stable flame is maintained within the engine (e.g., jet engine). The intermittent-combustion engine is characterized by periodic ignition of air and fuel and is commonly referred to as a reciprocating engine. Discrete volumes of air and fuel are processed in a cyclic manner. Gasoline piston engines and diesel engines are examples of this second group.

Internal-combustion engines can be delineated in terms of a series of thermodynamic events. In the continuous-combustion engine, the thermodynamic events occur simultaneously as the oxidizer and fuel and the products of combustion flow steadily through the engine. In the intermittent-combustion engine, by contrast, the events occur in succession and are repeated for each full cycle.

With the exception of rockets (both solid rocket motors and liquid-propellant rocket engines), internal-combustion engines ingest air, then either compress the air and introduce fuel into the air or introduce fuel and compress the air-fuel mixture. Then, common to all internal-combustion engines, the air-fuel mixture is burned, work is extracted from the expansion of the hot gaseous products of combustion, and ultimately the products of combustion are released through the exhaust system. Their operation can be contrasted with that of external-combustion engines (e.g., steam engines), in which the working fluid does not chemically react and energy gain is achieved solely through heat transfer to the working fluid by way of a heat exchanger.

The most common internal-combustion engine is the four-stroke, gasoline-powered, homogeneous-charge, spark-ignition engine. This is because of its outstanding performance as a prime mover in the ground transportation industry. Spark-ignition engines also are used in the aeronautics industry; however, aircraft gas turbines have become the prime movers in this sector because of the emphasis of the aeronautics industry on range, speed, and passenger comfort. The domain of internal-combustion engines also includes such exotic devices as supersonic combustion ramjet engines (scramjets), such as those proposed for hypersonic aircraft, and sophisticated rocket engines and motors, such as those used on U.S. space shuttles and other space vehicles.

Catalytic Converter

A well-tuned engine still produces many pollutants caused by the incomplete combustion of the fuel. The three regulated harmful compounds from exhaust gas mixtures are hydrocarbons (in the form of unburned gasoline), carbon monoxide (formed by the combustion of gasoline), and nitrogen oxides (created when the heat in the engine forces nitrogen in the air to combine with oxygen). Carbon monoxide is a poison for any air-breathing animal. Nitrogen oxides lead to smog and acid rain, and hydrocarbons produce smog.

catalytic converter is a device that uses a catalyst to convert the three harmful compounds into harmless ones. The catalyst formulation comprises three key constituents: precious metals (platinum, palladium, rhodium), alumina, and rare-earth-based materials which enhance catalytic activity of the metals. Ceria is typically used in this capacity. It is white when pure, but is usually pale yellow on account of the nonstoichiometric phases between Ce2O3 and CeO2. The nonstoichiometric ceria is responsible for the following functions to remove the pollutants from the motor vehicle engine exhaust:

a

Promotion of the water-gas shift reaction: CO + H2O ⇒ CO2 + H2.

b

Enhancement of the NOx reduction capability of rhodium.

c

Oxygen storage. In this role, ceria provides elemental oxygen in fuel-rich but air-poor conditions, to ensure oxidation of unburnt hydrocarbons and the removal of CO. It accomplishes this by going nonstoichiometric to CeO2−x. In leaner (fuel-deficient, air-rich) conditions, it re-oxides to CeO2, i.e., it stores oxygen during the air-rich periods.

Catalytic converters are an integral part of all automobile exhaust systems manufactured since the mid-1970s (in the United States as a result of the 1970 Clean Air Act)

Diesel Exhaust Control

Pramod Thakur Ph.D., in Advanced Mine Ventilation, 2019

11.3.3 Catalytic Converter

A well-designed catalytic converter placed in the exhaust system next to the engine can drastically reduce all gaseous emissions, including carbon monoxide, unburnt hydrocarbons, and soluble organic fractions (containing polynuclear aromatics). It is a compact, durable, reliable, and a low-cost component. It should, therefore, be an integral part of all diesel engines approved for underground coal mines. Table 11.9 shows the characteristics of a well-designed catalytic converter.

Table 11.9. Characteristics of a Well-Designed Catalytic Converter

CO Reduced by 80%–95%
HC Reduced by 85%–90%
DPM Reduced by 25%–35%
Odor control Very good
Influence on engine Low-pressure drop; no fuel penalty
Reliability Very good
Durability ≥5000 h

The core of a catalytic converter is an open-channel ceramic monolith or a metallic honeycomb substrate that provides support to the catalyst. Cordierite (2MgO-2Al2O3-5SiO2) is the most popular ceramic material used for the substrate. It has many good characteristics, such as high surface area, large open frontal area, low heat capacity, low thermal expansion coefficient, and good mechanical strength [7].

Metallic substrates are made of metal, silica, iron, chromium, and aluminum alloys. They have higher surface areas and low-pressure drop but are more expensive. Both types of substrates are coated with catalysts formulated with noble metals, such as platinum, palladium, and rhodium. The catalyst application is a two-step process. The first step is a wash-coat of aluminum, silica, titanium, cerium, and other compounds. In the second step, the noble metal catalysts are impregnated on to the wash-coat.

The catalytic converter oxidizes all gases such as CO, NO, and HC to CO2, NO2, and CO2 and water. The catalysts need to have a temperature above 300°C for efficient performance. This is the reason they are installed next to the engine. The catalytic converter usually lasts a long time. Five thousand hours of life is common when ultralow sulfur fuel is used. It is always designed to match the engine exhaust without creating too much back pressure. The current cost varies from $5000 to $10,000 depending on the size of the equipment. The surface of the catalytic converter is always coated with insulating material to keep the surface temperature below 302°F. For permissible engines, they are water-jacketed.

Model of the Exhaust Manifold

The mathematical model of the exhaust manifold has been developed following a F&E approach. Temperature and pressure are obtained from the equations of conservation of mass and energy applied to the manifold considered as a 0D volume. Estimating heat flow through manifold walls as suggested in Guzzella and Onder (2010), energy conservation equation for exhaust gases inside the manifold can be written as follows:

dUdt=m˙exhhexh-m˙turhtur-m˙EGRhEGR-Q˙in

where Q˙in is the heat flux from the gas mixture to the manifold walls. Enthalpy of gases leaving the manifold htur and hEGR are calculated assuming that gas temperatures are equal to that inside the manifold.

In the presented model the thermal inertia of the exhaust manifold has been considered assuming a defined overall mass mw and a constant specific heat cw for the manifold walls (Figure 1). Manifold walls temperature has been assumed uniform, and its changes have bene estimated through the following differential equation:

dTwdt=1mw·cw(Q˙in-Q˙out)

where Q˙in and Q˙out are heat flux between gas stream and walls and between walls and ambient air, respectively. These heat fluxes can be calculated with reference to the well-known schematic description reported in Figure 1, where heat is exchanged by convection and radiation between gas flow and internal walls, by conduction through the walls and by convection and radiation between external walls and ambient air. In the proposed model, however, internal radiation has been considered negligible. Even if the real geometry of the manifold is complex, it has been modeled as a single cylindrical pipe with a proper length L to keep the calculation burden within the limits of the 0D approach.

Figure 1
www.frontiersin.orgFIGURE 1. Schematic of the exhaust manifold flows.

To estimate Q˙in a specific correlation suggested in the literature for intake and exhaust systems of ICEs has been used in the following form (Depcik and Assanis, 2001):

Nu=a·Reb·Prc

The term Prc often assumes a value close to 1 and values for a and b are defined from measurements. The value of Nu was estimated from the Gnielinski correlation reported in Konstantinidis et al. (1997) and Kandylas and Stamatelos (1999) introducing as suggested a suitable Convective Augmentation Factor to take account of flow unsteadiness and turbulence defined as follows:

CAF=NueffNuth

where Nueff and Nuth are effective and theoretical value respectively. The last value can be estimated through well-known correlations from Konstantinidis et al. (1997) and Kandylas and Stamatelos (1999):

Nuth=(f/8)(Re-1000)Pr1.07+12.7(f/8)1/2(Pr2/3-1)     104<Re<5·106

and

Nuth=(f/8)RePr1.07+12.7(f/8)1/2(Pr2/3-1)                  Re<104 

where

Re=4m˙exhπμDin

and

f=(0.790lnRe-1.64)-2                  3000<Re<5·106

Then convection coefficient and heat flux can be calculated, since:

hin=NuinλDin

and

Q˙in=Ainhin(Texh_man-Tw)

where Pr, μ, and λ for the exhaust gas are estimated at Texh_man temperature, assumed as uniform in the exhaust manifold.

The estimation of convective heat flux from manifold walls to ambient air is more difficult due to the component geometry and to external flow pattern. For the sake of simplicity, manifold geometry has been assumed as cylindrical and external flow field uniform and related to the vehicle speed. The model is based on the correlation proposed in Konstantinidis et al. (1997) and Kandylas and Stamatelos (1999), thus estimating Nu as follows:

Nuout=0.3+Nuout_lam2+Nuout_tur2, 10<Re<107

where Nuout_lam and Nuout_tur are functions of Re and Pr numbers as follows:

Nuout_lam=0.664Re1/2Pr1/3

and

Nuout_tur=0.037Re0.8Pr1+2443Re-0.1(Pr2/3-1)

From Nuout convection coefficient and heat flux can be calculated since

hout=Nuoutλπ2Dout

and

Q˙conv_out=Aouthout(Tw-Tsur)

where Aout is the external manifold area. Thermodynamic properties Pr, ρ, μ, and λ are estimated with reference to the film temperature (i.e., at the average value between manifold walls temperature Tw and surrounding external air temperature Tsur).

External radiation heat flux Q˙rad_out  has been estimated assuming external wall of the manifold as a gray surface in a cavity of infinite extension. Therefore, it can be calculated through the well-known Stefan-Boltzmann relationships (Incropera et al., 2013):

Q˙rad_out=Aoutεσ(Tw4-Tsur4)

where Aout is the external area of the manifold, ε is the emissivity, σ is the Stephan-Boltzmann constant and Tw and Tsur are wall and external surrounding air temperatures respectively.

Total heat flux Q˙out  from the collector can be calculated from convection and radiation values as

Q˙out=Q˙conv_out+Q˙rad_out

Catalyst Model

A catalytic converter is a complex component from the point of view of both gas flow pattern and of chemical reactions. Fluid dynamics, heat and mass transfer processes have a significant role in its behavior and should be carefully considered. Taking account of the aims of the presented work, neither a 3D (e.g., Lucci et al., 20142015Von Rickenbach et al., 2014) nor a 1D modeling technique (e.g., Shamim et al., 2002Pontikakis et al., 2004) were used. A 0D approach has been followed assuming for each component a uniform spatial distribution of thermodynamic parameters and applying conservation equations with empirical correlations where required. The developed model proved to be able to simulate catalyst behavior and its influence on powertrain performance during significant transients (e.g., driving cycles) with very short calculation time and taking account of system layouts, sizes of components and control strategies adopted during transients.

The model has been developed according to the causality reported in Figure 2. Two volumes were considered (in light blue upstream and downstream of the catalytic core) following a F&E approach. The model of the core (in orange) was based on a QSF procedure (i.e., assuming no accumulations of mass and energy). Since processes in a catalytic converter are complex and typically three-dimensional, proper assumptions had to be introduced to capture their overall effects still limiting the simulation burden. Therefore, processes that happen in the core were simplified splitting the model in two modules, as shown in Figure 3: the “gas model,” which describes gas flow in the catalyst, and the “monolith model,” which reproduce the thermal behavior of the catalyst core. At each time step mass flow and temperature changes through the core were estimated solving the two set of algebraic equations from the two modules, which are coupled through heat exchanges between exhaust gas and substrate walls (according to Figure 3).

Figure 2
www.frontiersin.orgFIGURE 2. Schematic and causality of the catalyst model.

Figure 3
www.frontiersin.orgFIGURE 3. Layout of the model of the catalyst core.

The “gas model” has been developed as shown in Figure 4. At each time step values of pressure p and temperature T in the two adjacent volumes are used to calculate pressure difference Δp, mean pressure pm, and temperature Tm (taking account of flow direction). Assuming the catalyst core as a concentrated flow resistance (without mass accumulation) gas mass flow rate can be estimated through an empirical algebraic correlation in the following form:

m˙=f(p,ρ,μ,geometry)

where ρ and μ (as other fluid properties) are calculated at pm and Tm with regard to the composition of exhaust gases. The geometry of the catalyst involves both the overall dimensions of the core and its morphological characteristics (honeycomb/foam, porosity, etc.). Then gas temperature at the core exit can be defined integrating the energy conservation equation in 1D and in steady state:

Analysis of the Effects of Catalytic Converter

Today restrictions on pollutant emissions require the use of catalyst-based after-treatment systems as a standard both in SI and in Diesel engines. The application of monolith cores with a honeycomb structure is an established practice: however, to overcome drawbacks such as weak mass transfer from the bulk flow to the catalytic walls as well as poor flow homogenization, the use of ceramic foams has been recently investigated as an alternative showing better conversion efficiencies (even accepting higher flow through losses). The scope of this paper is to analyse the effects of foam substrates characteristics on engine performance. To this purpose a 0D “crank-angle” real-time mathematical model of an I.C. Engine developed by the authors has been enhanced improving the heat exchange model of the exhaust manifold to take account of thermal transients and adding an original 0D model of the catalytic converter to describe mass flows and thermal processes. The model has been used to simulate a 1.6l tuIntroduction

In the last decades the constant need to reduce pollutant emissions from Internal Combustion Engines (ICEs) led OEMs both to enhance existing subsystems (e.g., fuel injection, valve actuation systems, etc.) and to introduce innovative solutions (with particular reference to after-treatment devices). As a matter of fact, in order to allow these technologies to be really effective, a proper and concurrent design of plant layout, control systems and management strategies is needed.

The complexity of systems and the large number of control variables require a deep understanding of processes that determine the behavior of the controlled powertrain as a system as a whole. The design of system architecture and of its control devices definitely need a solid theoretical support from physical models to outline system overall behavior, which is mostly non-linear and therefore difficult to predict. Mathematical models are powerful tools to estimate the influence of system layout and control strategies on the final result thus shortening the way from design specifications to on-road testing (Guzzella and Onder, 2010).

The application of fast mathematical models in the design of powertrains and related management systems is well-known for more than a decade and several examples can be found in the literature (Gambarotta and Lucchetti, 2011). A comprehensive scenario is outlined in (Guzzella and Onder, 2010). Typically Filling-and-Emptying (F&E) and Quasi-Steady Flow (QSF) approaches are used to build up 0D, lumped parameter

Catalytic converter cleaner

converters unlimited thefts

Catalytic converter cleaner best cleaning catalyst solution High Quality dissolve soot & carbon

MotorPower Care Catalytic converter cleaner is the best cleaning solution kit, dissolves soot & carbon, and is High quality made in Germany:
Intensive cleaning for the catalytic converter, this kit includes two products, one for the tank and the other foam we spray directly on the catalyst from the Oxygen sensor (O2) sensor port. This kit will fix the catalytic converter’s failure if the catalyst is not cracked, broken, or melted. This kit saves more than %70 catalytic converters when they fail to pass smog or check engine light with a catalyst or O2 sensor codes, this kit gives incentive cleaning for the catalytic converter, and it’s safe on the materials inside the catalytic converter; it’s a very high-quality new technology design by the leaders in this industry. ADVANTAGES – Removes existing deposits – Protects against heavy dirt with regular use – Provides the engine performance Restores – Ensuring the proper operation of the oxygen sensor/catalyst / the turbocharger and the EGR valve – Prevents or eliminates problems that appear on OBD Product properties: For use in all petrol and diesel engines and hybrid vehicles.

Top 8 Catalytic Converter Cleaners

clean exhaust system

If you ever notice your fuel economy decrease noticeably or a rotten egg smell is coming from your engine, then you need to clean the catalytic converter right away. There are many reputable catalytic converter cleaners available on the market. Below are the top 10 cleaners that are most often recommended.

#1 – Cataclean Engine and Catalytic Converter Cleaner

The 16 oz. bottle of Cataclean is one of the best products you can use to clean your catalytic converter and oxygen sensors. Although it is not cheap, the cleaner has a good reputation of clearing various catalytic converter codes from your ECU.

If you need to take an emissions test and you need to quickly clean your catalytic converter and fuel system, this is probably your best bet.

2 – CRC “Guaranteed to Pass” Emissions System Formula

best cat cleanerThe CRC “Guaranteed to Pass” formula actually offers a double money-back guarantee so the company stands behind their product. This solution will remove carbon from your engine, catalytic converter, and fuel injectors.

It’s been used many times to successfully treat a P0420 fault code. Good to use to increase your chances of passing an upcoming smog test. Recommended to use every 3,000 miles.

Best catalytic converter Cleaner

converters unlimited theft attempt in Stockton

During the internal combustion process of an engine, there are exhaust gases which are emitted as a result of the air and fuel mixture being ignited. These are very toxic gases which could become dangerous pollutants if they were to be released into the air outside.

Fortunately, cars are made with a catalytic converter which reduces the toxicity levels of these gases before they’re released out of the tailpipe. There is a special chemical reaction which allows this to happen when the metals of the converter come in contact with the gases.

The downside to catalytic converters (not “Cadillac converters” as some like to say) is they get dirty. This can occur either from years of using the converter or from a problem with the internal combustion process where there is too much fuel being mixed and the extra fuel that doesn’t get burned ends up damaging the converter.

If the catalytic converter is damaged, even the best catalytic converter cleaner won’t help and replacement will be necessary.

But for instances where it’s just dirty, cleaning the converter can make a huge difference. But do catalytic converter cleaners work? The answer is Yes in many instances as long as you’re dealing with just a dirty catalytic converter.

History of the catalytic converter

What can happen if you drive without a converter unlimited?

Catalytic converters have been around since the 19th century when metal cylinders containing filters coated in platinum, Iridium and palladium were fitted to early French motor cars in an attempt to clean up the smoke coming out of their exhausts. The technology was first patented by Frenchman Eugene Houdry who relocated to Los Angeles in the 1930s and founded a company called Oxy-Catalyst, which fitted catalytic converters to industrial chimneys to combat smog.

Having already fitted his filters to warehouse forklift trucks, by the 1950s Houdry had begun to research catalytic converter technology for use on cars and he secured a patent for his design in 1956. The use of the technology on production cars didn’t become widespread until lead, which blocks the chemical reaction that takes place within catalytic converters, was removed from petrol and the hands of the manufacturers were forced by tightening car emissions regulations.

Today, the overwhelming majority of internal combustion engined cars on the road have a catalytic converter and there are various different kinds fitted to different models. Many cars also have supplementary systems such as exhaust gas recirculation, diesel particulate filters and AdBlue-based selective catalytic reduction technology that work with the ‘cat’ to help clean car exhaust emissions further.

Have you been a victim of catalytic converter theft? Let us know in the comments below…

Catalytic converter theft

Thieves stealing auto parts costly for Cape Breton vehicle owners

Incidences of catalytic converter thefts from cars showed a dramatic increase in 2019 with the year’s total around 10 times higher than in 2018.

Reports suggest that the growth could be attributed to supply chain issues which have made it harder for dealers to secure replacement catalytic converters through official channels, creating a black market. Historically, however, the greatest driver of thefts has been the overseas markets for the precious metals inside the units. Catalytic converters stolen in the UK are often illegally transported abroad and the metals recycled.

Audi A6 Avant long termer - final report exhaust

The cost associated with replacing a stolen catalytic converter can be as high as £2,000 – £3,000, a figure that’s inflated by the damage thieves usually do to the car when removing the unit. While thefts of catalytic converters are still rare, there are some simple steps you can take to protect your vehicle…

Why has adding a catalytic converter been so controversial?

Is a decat a viable option?

catalytic converter contains

Every catalytic converter contains platinum, palladium and rhodium, precious metals used to reduce exhaust emissions

That’s when you stuck the rag in the engine between the catalytic converter and the heat shield.

Emission control Closed-loop three-way catalytic converter, exhaust standard EU-5

The sale of leaded petrol is forbidden in Austria; for cars without a catalytic converter an additive is available at gas stations.

An inventive technical response to market conditions, the CVCC-loaded Civic complied with new stringent U.S. exhaust emission standards without a catalytic converter, something other car companies said couldn’t be done.

problem with the ignition system

If there is a problem with the ignition system, this method will not only work, it may also have a bad effect on the three-way catalytic converter, and some cars will damage the timing belt, resulting in serious Mechanical failure.

Alongside the water treatment systems, which will be mandatory from 2020 onwards, the eco-vessels are equipped with a hybrid ship’s propulsion system with an organic catalytic converter, support from an electrical motor and a waste gas after-treatment unit.

Catalytic converter

converters unlimited or premium cars

A catalytic converter is an exhaust emission control device that converts toxic gases and pollutants in exhaust gas from an internal combustion engine into less-toxic pollutants by catalyzing a redox reaction.

catalytic converter turns harmful emissions from the car’s exhaust into less harmful gases before they are pumped out into the atmosphere.

Translations in context of “catalytic converter” in English-Arabic from Reverso Context: Why has adding a catalytic converter been so controversial?

Catalytic converter prototypes were first designed in France at the end of the 19th century, when only a few thousand “oil cars” were on the roads; these prototypes had inert clay-based materials coated with platinum, rhodium, and palladium and sealed into a double metallic cylinder.[6]

A few decades later, a catalytic converter was patented by Eugene Houdry, a French mechanical engineer. Houdry was an expert in catalytic oil refining, having invented the catalytic cracking process that all modern refining is based on today.[7]

Houdry moved to the United States in 1930 to live near the refineries in the Philadelphia area and develop his catalytic refining process.

When the results of early studies of smog in Los Angeles were published, Houdry became concerned about the role of smokestack exhaust and automobile exhaust in air pollution and founded a company called Oxy-Catalyst. Houdry first developed catalytic converters for smokestacks, called “cats” for short, and later developed catalytic converters for warehouse forklifts that used low grade, unleaded gasoline.[8]

In the mid-1950s, he began research to develop catalytic converters for gasoline engines used on cars and was awarded United States Patent 2,742,437 for his work.[9]

 

Muffler & Exhaust Shop

The exhaust system in your car or truck’s engine ensures toxic fumes stay out of your car cabin and works to make your engine run correctly. It also helps give you the best possible fuel efficiency and cuts emissions that pollute the air.

Because the process of a car engine is loud, a muffler is used to cancel out the sound. However, the muffler not only reduces the noise level, but also controls the back pressure of the engine. If your car or auto muffler has a hole, then you can experience a carbon monoxide leak, so it’s important to fix it right away for safety reasons. For muffler, exhaust system or straight piping work for autos, make sure you contact a professional exhaust shop or auto repair service, as a DIY muffler patch is never a good idea. Whether you need a new exhaust system, a replacement of your old muffler or current pipes, inspections, a new muffler, or simply work restoring current parts, contact your local Meineke auto repair near you.

Exhaust Mufflers Service

The Best Muffler and Exhaust Repair Near You

Looking for the best muffler shop near you? Find the Meineke Car Care center nearest to your location for muffler installation and exhaust service.

Keeping Your Car Exhaust Pipe Maintained

The exhaust pipe plays a key role in diverting exhaust fumes out of your engine, which in turn keeps your vehicle running smoothly. Built-up exhaust fumes can ultimately cause engine deterioration, which makes it important to have your exhaust pipe regularly inspected at a professional muffler shop.

If You Hear a Vibration

If you hear vibrating when your car is running or if it experiences a loss of power, bring it in for a free exhaust inspection. Let the shop know where you noticed the vibration coming from: the steering wheel, operating pedals, or even the seat. This symptom could be a result of a hole, disconnected part, or a leak in the exhaust system. The problem may or may not include a rumbling sound – that depends on the size of the damaged area. The vibrations are not just signaling a problem with the muffler or exhaust… they are also signals that your motor is likely not performing at peak levels.

A Failing or Failed Catalytic Converter

The catalytic converter is the most costly part of your exhaust system. If your catalytic converter begins to fail, you will hear loud sounds. A failing catalytic converter sounds like someone shaking a metal box filled with pennies while your car is idle. You may also notice your check engine light is illuminated.

Increase in Exhaust Volume

A deep rumbling noise coming out of your exhaust pipe is an obvious signal that you have a muffler or exhaust issue. Having it repaired quickly is the best option. Delaying needed muffler or exhaust repairs causes other exhaust and engine problems that make repairs more expensive.

Decrease in Fuel Efficiency

If you notice your regular fill-ups aren’t getting you as far as they used to, take your car to a local service center for an inspection. As with vibrations, loss of fuel efficiency might be a sign of a car exhaust system problem. Exhaust leaks make your motor work harder, which requires more gas.

Our Latest Exhaust Repair Coupons

For muffler discounts and coupons on exhaust repair and seasonal specials make it affordable to have your repairs performed by a professional mechanic. Visit our locations page to find current exhaust system repair deals at a center near you.

Catalytic Converter Replacement

When the converter unlimited needs to be replaced
Modern vehicles have a catalytic converter to help control emissions produced by internal combustion engines. The catalytic converter, or “cat” for short, is a component of the exhaust system that converts harmful pollutants into less harmful emissions.

When the catalytic converter works correctly, you won’t notice its presence. When the cat starts to fail, it definitely makes itself known. The most common sign of a problem with your catalytic converter is the noxious smell of rotten eggs.

Troubleshooting Catalytic Converters

If you have an emissions test performed, you will learn exactly which part of the catalytic converter has failed. Your technician can also perform an analysis of the exhaust gases to identify the fail point. In most cases, the failure results from a thick layer of contaminants on the walls or clogs in your catalytic converter.

Catalytic Converter Replacement

If the cat is indeed failing you will need to have it replaced at that point to restore your vehicle’s low emission status and overall performance. In addition to an increase in harmful emissions, continuing to drive with a faulty cat can result in a loss of power, especially during initial acceleration.

Selecting a Catalytic Converter

Unfortunately, you cannot have your catalytic converter replaced with a used unit to save money. The sale of used cats is against the law due to the strict regulations surrounding emission control systems. Luckily, you can have your technician source a new catalytic converter within a short time period to quickly return your car to the road.

Catalytic Converter Cost

heavily damaged and has to be replaced in converters unlimited

What’s the Catalytic Converter Cost?

Is replacing a catalytic converter expensive? How much does a catalytic converter cost anyway?

What's the Cost to Replace a Catalytic Converter?Like any car repair, the cost of catalytic converter replacement varies from model to model. The average cost to replace a bad catalytic converter ranges from $945 to $2475. Some specialty cars could be higher yet.

High catalytic converter prices are just the start though. Along with the repair itself, you must take into consideration diagnostic costs and potential issues that arise because of the failure. For example, you might need to change one or more oxygen sensors, the muffler, or the tailpipe at the same time. Before you begin the repair, you’ll want a complete cost analysis. To fix it might be worth more than the car itself.

Catalytic Converter Labor Costs

You can expect labor for replacing a catalytic converter to be any where from $70 an hour to $130 an hour. The converter system is exposed to the elements, and may have studs that are rusted, or bolts that hold it to the car engine. If the mechanic working on replacing your catalytic converter runs into any issues, they could take a while to work around them and finish the job.

Is removing a catalytic converter an option?

You might think about taking the catalytic converter out and installing a straight pipe instead as the cheapest way to fix a catalytic converter. That’s a really bad idea. Not only are you guaranteed to fail smog testing but your car’s efficiency will suffer. You car will be polluting more than you should. You’ll have to get a new catalytic converter installed to pass your next smog test.

Can you clean a catalytic converter?

Sometimes, catalytic converter efficiency is compromised because of something in the fuel. You can try to salvage the catalytic converter by putting a cleaner in the fuel. It might work in minor cases, but you’re probably just delaying the inevitable.

Alternatives to Catalytic Converter Replacement

Before you replace your bad catalytic converter, check out another option. CarBrain has a free online evaluation for your car, offering to buy your car in as-is condition. There’s no need to fix it first.

Just fill out the online questionnaire with your vehicle details and condition. CarBrain will provide a fair, no-haggle cash offer for your car. If you like the quote, you accept it. We even provide free towing to pick it up from any location. If not, you fix your catalytic converter.

CarBrain is fast, free, and it’s the easy way to sell your car in less-than-perfect condition. Before you tackle massive car repair bills, check out CarBrain, the better way to sell your car.

Can I Sell My Car With a Bad Catalytic Converter?

How To Sell A Car Fast

Every mile you drive or day that you wait to sell your car will cause it to depreciate. it’s important to act fast if you wish to receive the highest return but, the sale process can be a very long and tedious task. Read more to learn about how to sell your car fast and efficiently.

Should I sell my Catalytic converter and other parts?

Parting out a car is no walk in the park, After you sell the 2 or 3 core components, it could take up to a year or more before you sell each individual piece because the car is partially disassembled and it becomes much less desirable. Read more to learn more about parting out your car.

Should I Fix My Car or Sell It AS-IS

Some car repairs are just not worth it. They require tons of labor hours and expensive parts. If not diagnosed properly, you could run the risk of wasting more of your hard earned cash on the repairs than what the car is worth. To avoid overspending It’s important to be well informed of what issues are worth it

Catalytic Converter Replacement & Repair Cost

Your car’s catalytic converter eliminates excessive tailpipe emissions that could harm the environment. Its internal structure contains catalyst particles that superheat harmful hydrocarbons before they enter the atmosphere. A bad catalytic converter is one of the common reasons your car fails smog test procedures. To evaluate a car’s value with a bad catalytic converter you can check here, or read on for more info.

For most vehicles, the average cost of a catalytic converter repair is between $945 and $2475 including parts and labor. The catalytic converter cost itself can be up to $2250 of that. That might be close to your car’s value or more! You have an alternative to outrageous catalytic converter prices. Sell your car as-is to CarBrain!

What is a Catalytic Converter?

What is a Catalytic Converter?The catalytic converter is an emissions control component. It’s a part that looks much like a muffler but it’s very different inside. Inside a catalytic converter ahoneycomb structure allows exhaust gases to pass through the catalytic converter where gases interact with catalyst particles such as platinum, palladium, and rhodium embedded in the honeycomb.

catalytic converter testing

A catalytic converter is designed to clean up unburned hydrocarbon emissions during vehicle operation. The purpose of this testing is to ensure that the converter has the proper flow rate and reaction temperature, and has been placed under normal conditions of use or stress.

Our catalytic converters have been tested in accordance with the latest EPA testing methods. Our engineers have experience with each model and can provide you with accurate and dependable advice on any catalytic converter concerns including noise, misfires, clogging, and more. Mechanical problems, like cracked exhaust systems are not covered by warranty.

There are two options: One is to install the catalytic converter yourself, which can be relatively expensive and might require the removal of some body parts. The other alternative is a certified technician from our repair shops; we provide this service for our own vehicles as well as for other manufacturers.

As we begin our journey towards implementing more efficient vehicles, it is important to ensure the catalytic converter is functioning correctly.

Our catalytic converter testing is carefully checked and validated against industry standards, to ensure that your vehicle meets the latest emission requirements.

If your vehicle’s check engine light comes on, then it is probably time to have the catalytic converter tested by a professional.

A catalytic converter is a device that cleans your car’s exhaust so it can burn completely. If it isn’t working, it won’t run smoothly. You’ll also get exhaust and emissions into the environment that you shouldn’t be putting there.

The catalytic converter is the device that reduces harmful emissions in the exhaust. It’s located in your car’s exhaust system, and it uses a catalyst to convert unburned hydrocarbons (carbon-based compounds) into water, carbon dioxide and nitrogen.

Your catalytic converter is the section of your exhaust system that reduces harmful fumes in your vehicle. When this is working properly, every time you turn on your engine, it uses waste products from combustion to convert into harmless gases and water.

The catalytic converter is a type of vehicle emissions control system with a catalytic converter which converts harmful exhaust gases into less harmful ones. A catalytic converter must be maintained and tested regularly to ensure it continues to function properly.

A catalytic converter is a device, inside your vehicle, that helps limit any harmful emissions. The catalytic converter isn’t just for the internal combustion engine, however; it also helps the oxygen sensors on the exhaust system to work properly.

The catalytic converter, also known as the “cat”, is the part of your engine that burns the gas mixture before it is released and burned by your engine. The catalytic converter is a cylindrical device that has two sides: an inner face which is coated with fine metal mesh that captures oxides, and an outer face which has sensors to read how much fuel is passing by to determine if it needs more cleaning or refueling.

different types of catalysts

Different types of catalysts

Catalysts are any substance that speeds up the rate of a reaction without being consumed in it. There are five different types of catalysts, and each kind has some details you’ll need to know when you want to use one to speed up your reaction.

A catalyst is a substance that increases the rate at which a chemical reaction takes place. The important function of a catalyst is to speed up the rate at which a reaction takes place, while increasing the amount of reactants converted into products.

There are many different catalysts that have been used in the chemical industry. An acid catalyst is a chemical reagent that increases the rate of a reaction at low temperatures, by functioning as either a Lewis acid or a Brønsted-Lowry acid.

Catalysts are substances

Catalysts are substances that increase the rate of chemical reactions without specifically taking part in them. Catalysts are an excellent way to make very large quantities of substances, such as drugs, stronger or faster. There are several different types of catalysts:

Catalysts are materials that catalyze chemical reactions without being consumed by the reaction. Catalysts have many different types and can be made of a huge variety of materials, such as water, mineral dusts and metals.

Catalysts are substances that react with other substances to speed up a chemical reaction by lowering its activation energy. Catalysts can have different effects on different reactions, but they usually reduce the temperature and increase the volume of a mixture.

A catalyst is a substance

A catalyst is a substance that speeds up a reaction without changing the nature of that reaction. It does this by taking part in the reaction but not being consumed in the reaction. Catalysts are divided into two groups: coordinative and non-coordinative.

Catalysts used in chemical reactions are not the same kind of catalyst. Different types catalyze different types of reactions; for example, hydrotreating catalysts are needed to convert a hydrocarbon into hydrocarbons with higher octane ratings.

Catalytic converters on cars use a catalyst to reduce NOx emissions and water pollution by converting them into steam and water vapor in the exhaust stream.

The wide range of catalysts that are available enable chemists to produce a variety of products. Catalysts may be used in chemical reactions and the production of many different types of products such as fuel, pharmaceuticals and plastics.

Different catalysts have different characteristics and functions. The purpose of a catalyst is to speed up a chemical reaction without changing the course nor use of reactants, by adding energy.

Catalysts are substances used to speed up or improve the rate of a chemical reaction. The most common catalysts are active or inactive solid compounds or solids, liquids, and gases that can be added to reactions to become catalysts.

Inactive catalysts are useful as filtration aids; active ones are useful in chemical reactions because they have special properties that make them effective at speeding up specific types of reactions

Exhaust Parts Converter

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The exhaust parts converter is made of high quality aluminum alloy, this product will keep your vehicle safe, let you enjoy the best driving experience.

Exhaust Parts Converter unlimited

Exhaust Parts Converter Exhaust Converter Choosing a correct exhaust parts can make your bike much more sound and powerful. When it comes to choosing a motorcycle exhaust, the problem arises in getting different options without knowing any details regarding their specifications and features.

When you have a job with more than just one exhaust system, our Converter Unit can convert your systems in seconds. This makes it very easy to install your own headers and downpipes, before fitting them to your car.

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Converter Unlimited allows you to convert your videos, allows you to convert your movies and TV shows between multiple formats. Converts files from one format to another. With over 45 languages and audio support for 38 languages, you can easily convert your videos or audio files from one format to another or from/to a group of different formats.

Catalytic Converters in Exhaust Parts

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We have a wide selection of exhaust parts from catalytic converters to mufflers, intake and headers.

catalytic converters for your vehicle

We offer a wide selection of catalytic converters for your vehicle, our catalytic converters are made from 100% brand new parts.

For your vehicle, we offer a variety of catalytic converters to maximize heat and reduce emissions. Whether you need one or many, take advantage of our free shipping on all orders. Choose between 2 styles: non-resonated and resonated.

Catalytic Converters in Exhaust Parts

Catalytic converters are a motor vehicle emission control device that converts the engine exhaust into less harmful substances, such as nitrogen and carbon dioxide. The catalytic converter is connected to the exhaust manifold through a flange and has temperature sensors that tell the computer how much heat is being produced in the converter.

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Why are there so many thefts converters unlimited?

Converter Unlimited is a premium yet easy to use catalysis converter. It provides you with the same features that professional catalytic converters are known for, but in a user-friendly and affordable way.

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Converter Unlimited is the international standard for catalytic converter testing. It is a complete, independent and third-party certified system that allows for the most accurate and reliable testing available. Not only does it produce more accurate results but it also provides an efficient way to compare several different types of catalysts burning with zero dispersion or cross contamination applied.

 

Converter Unlimited is a premium product which provides all the in-app tools that help you convert any document, movie file or music track quickly and efficiently. It’s packed with multi-functional features that help you work smarter, faster and hassle-free.

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catalytic converter unlimited for cars

converters unlimited thefts surging despite new law

Catalytic Converter Unlimited

Catalytic Converter Unlimited online solution is crucial to helping you get back on track with the fewest adverse effects. The best way to understand this is to have an explanation of what catalytic converters convert and how they work.

The Cost of converters unlimited Theft
The Cost of converters unlimited Theft

Converter unlimited is a DIY project that allows you to convert your vehicle’s old catalytic converter into an unlimited catalytic converter. The conversion process is simple and inexpensive, so if you want to save money on your new car and make the world a greener place, we’ve got the project for you.

Your car needs a catalytic converter to convert harmful exhaust gases into less smog-forming compounds. By replacing your converter, you can improve the air quality in your area and reduce pollution.

What Are converters unlimited?
What Are converters unlimited?

SEALED, ALL-WEATHER CONVERTER UNLIMITED for SUZUKI GSR SE. With this Converter, you can run all kinds of premium fuel without having to spend excess money in buying expensive high octane fuels.

Catalytic converter unlimited for cars have a good price and quality.

The Cost of converters unlimited Theft

Catalytic converter unlimited for cars have a good price and quality

About 80 percent of demand for palladium and rhodium now comes from the automotive sector. At the same time, the effects of the pandemic on mining in South Africa, a major producer of rhodium, has kept supply limited. “This is why you’ve seen this very dramatic rise” in demand and prices, she said.

For automakers, the metals boom has jacked up the cost of producing gasoline vehicles. Max Layton, a London-based commodity analyst at Citi, estimates that soaring metal prices added $18 billion to the global auto industry’s production costs in 2019, gobbling up 15 percent of their total cash flow, and that those costs surged further in 2020.

At current prices, he said, the industry as a whole was set to spend more than $40 billion this year just on metals for catalytic converters. The escalating costs, Mr. Layton said, were “putting pressure on automakers to shift to battery electric vehicles as quickly as possible.”

Some owners are going to extremes to protect their vehicles.

After being hit with three converter thefts in quick succession last year, Jerry Turriff, proprietor of Jerry’s Certified Service and Towing in Milwaukee, has resorted to deflating the tires of some of his customers’ most at-risk vehicles to deter thieves from crawling underneath.

“It’s unbelievable,” Mr. Turriff said. “Now if I have a vehicle I think’s going to be targeted, I take the air out the tires, so they can’t slither underneath.”

He’s spotted the thieves on his security-camera footage — usually alone, entering his property in the dead of night, with “a big duffel bag carrying all his junk,” he said. (Stealing the converters can be treacherous for the thieves, too. Last year, a Kansas City man died after the Prius he was stealing the converter from crushed him to death.)

The last vehicle targeted, in November, was a Toyota Tundra pickup truck. Mr. Turriff replaced the stolen part, but the owner had the part stolen again several weeks later, he said.

Modern Low-Grade Circuits

The availability of large volumes of catalytic converters from automobiles (autocats) has led to the development of smelting technologies based on iron and copper collection (Mishra and Reddy, 1987; Hoffmann, 1988). Engelhard has developed pyrometallurgical and hydrometallurgical technologies to concentrate and refine a variety of materials containing low grades of precious metals, including gold (Benson et al., 2000). This is a departure from typical autocat smelters, where gold is not considered as an input to the furnace.

The smelter is a 2.5-MVA submerged carbon arc with a circular three-electrode (AC) and is operated as a slag-resistance furnace. The power density of this specialized furnace is relatively high at 320 kW/m2 to deal with the high-alumina feeds. The furnace is refractory lined and chilled with three water-cooled copper plates for the development of a freeze liner. The operation is semicontinuous; slag is tapped every 3 h though a water-cooled cinder monkey, while alloy is tapped once a day through a tapping hole in an alumina block. A mud gun is used to open and plug the alloy tap-hole, and the slag tap-hole is opened and closed by hand.

The off-gas stream is passed through a thermal oxidizer to oxidize CO to CO2, and mixed with cooling air and filtered using a static bag-house for primary cleaning. The off-gas is then scrubbed with caustic and passed through an electrostatic precipitator before final discharge to the atmosphere.

A rather large variety of materials are available for smelting and includes refinery residues generated from internal hydrometallurgical refining circuits; autocatalysts (also termed autocats) from internal manufacturing and after market sources, and spent catalysts from the chemical industry. Refinery residues are insoluble materials, typically leach resides containing significant PGM content, including gold and silver together with significant amounts of sodium and chloride.

Autocat manufacture generates a considerable volume of waste materials with small but significant PGM contents. These ceramic substrates are high melting-point aluminosilicates, namely, cordierite [Mg2Al4Si5O18] and mullite [Al6Si2O13], with varying amounts of alumina. The after-market autocats vary considerably in PGM content, with contaminants that include iron, nickel, chrome, lead, phosphorus, zinc, and rare-earth metals like CeO2.

Spent catalysts are refractory materials with a large spread of compositions ranging from alumina, aluminosilicates, zeolites, and silicates to silicon carbides. Metal content ranges from 0.1% to 5% PGMs, and compositions range from single PGMs (Pt on Al2O3), and single PGMs plus base metal (Pt/Fe on Al2O3), to mixed PGMs (Au/Pd on Al2O3). These materials usually have relatively small PGM contents and high-surface areas and do not respond well to leaching owing to the considerable loss of PGMs that takes place by reabsorption.

The more traditional sweeps are also added to the smelting circuit and include jewelers’ sweeps that are typically less than 0.1% gold as well as polishing rouge, which are mixtures of refractory abrasive materials such as iron oxides, corundum [Al6Si2O13], and alumina [Al2O3]. The smelting of such complex mixtures requires good chemical analysis for calculation of lime and other flux additions for the formation of fluid slags in the range of 1500–1600 °C. To achieve this, reference is made to the ternary phase diagrams for CaO–Al2O3–SiO2 and CaO–FeO–SiO2 when compounding smelter blends.

The collection mechanism in essence uses the carbothermic reaction between hematite and carbon to form finely dispersed iron particles that act as the collector. Smelting conditions are considered to be oxidizing, where most of the iron is deported to the slag as FeO, but some of the iron oxide is reduced to metal, forming a dense, finely dispersed metallic phase. The finely dispersed iron collector rains through the molten slag, colliding with gold and PGMs, and once a critical particle size is reached gravitational forces cause the particles to settle on the hearth.

Diesel Exhaust Control

Catalytic Converter

A well-designed catalytic converter placed in the exhaust system next to the engine can drastically reduce all gaseous emissions, including carbon monoxide, unburnt hydrocarbons, and soluble organic fractions (containing polynuclear aromatics). It is a compact, durable, reliable, and a low-cost component. It should, therefore, be an integral part of all diesel engines approved for underground coal mines. Table 11.9 shows the characteristics of a well-designed catalytic converter.

Table 11.9. Characteristics of a Well-Designed Catalytic Converter

CO Reduced by 80%–95%
HC Reduced by 85%–90%
DPM Reduced by 25%–35%
Odor control Very good
Influence on engine Low-pressure drop; no fuel penalty
Reliability Very good
Durability ≥5000 h

The core of a catalytic converter is an open-channel ceramic monolith or a metallic honeycomb substrate that provides support to the catalyst. Cordierite (2MgO-2Al2O3-5SiO2) is the most popular ceramic material used for the substrate. It has many good characteristics, such as high surface area, large open frontal area, low heat capacity, low thermal expansion coefficient, and good mechanical strength [7].

Metallic substrates are made of metal, silica, iron, chromium, and aluminum alloys. They have higher surface areas and low-pressure drop but are more expensive. Both types of substrates are coated with catalysts formulated with noble metals, such as platinum, palladium, and rhodium. The catalyst application is a two-step process. The first step is a wash-coat of aluminum, silica, titanium, cerium, and other compounds. In the second step, the noble metal catalysts are impregnated on to the wash-coat.

The catalytic converter oxidizes all gases such as CO, NO, and HC to CO2, NO2, and CO2 and water. The catalysts need to have a temperature above 300°C for efficient performance. This is the reason they are installed next to the engine. The catalytic converter usually lasts a long time. Five thousand hours of life is common when ultra low sulfur fuel is used. It is always designed to match the engine exhaust without creating too much back pressure. The current cost varies from $5000 to $10,000 depending on the size of the equipment. The surface of the catalytic converter is always coated with insulating material to keep the surface temperature below 302°F. For permissible engines, they are water-jacketed.

History of the catalytic converter

Catalytic converters have been around since the 19th century when metal cylinders containing filters coated in platinum, Iridium and palladium were fitted to early French motor cars in an attempt to clean up the smoke coming out of their exhausts. The technology was first patented by Frenchman Eugene Houdry who relocated to Los Angeles in the 1930s and founded a company called Oxy-Catalyst, which fitted catalytic converters to industrial chimneys to combat smog.

• Euro 6 emissions standards and what they mean for you

Having already fitted his filters to warehouse forklift trucks, by the 1950s Houdry had begun to research catalytic converter technology for use on cars and he secured a patent for his design in 1956. The use of the technology on production cars didn’t become widespread until lead, which blocks the chemical reaction that takes place within catalytic converters, was removed from petrol and the hands of the manufacturers were forced by tightening car emissions regulations.

Today, the overwhelming majority of internal combustion engined cars on the road have a catalytic converter and there are various different kinds fitted to different models. Many cars also have supplementary systems such as exhaust gas recirculation, diesel particulate filters and AdBlue-based selective catalytic reduction technology that work with the ‘cat’ to help clean car exhaust emissions further.

Have you been a victim of catalytic converter theft? Let us know in the comments below…

Catalytic converter theft

Diesel cars typically have special catalytic converters to cope with the specific emissions from compression ignition diesel engines. These Diesel Oxidation Catalyst units are routinely paired with additional exhaust treatment technologies such as exhaust gas recirculation, Diesel Particulate Filters to trap soot and Selective Catalytic Reduction which uses injections of AdBlue urea solution to remove NOx.

Catalytic converter theft

Incidences of catalytic converter thefts from cars showed a dramatic increase in 2019 with the year’s total around 10 times higher than in 2018.

Reports suggest that the growth could be attributed to supply chain issues which have made it harder for dealers to secure replacement catalytic converters through official channels, creating a black market. Historically, however, the greatest driver of thefts has been the overseas markets for the precious metals inside the units. Catalytic converters stolen in the UK are often illegally transported abroad and the metals recycled.

Audi A6 Avant long termer - final report exhaust

The cost associated with replacing a stolen catalytic converter can be as high as £2,000 – £3,000, a figure that’s inflated by the damage thieves usually do to the car when removing the unit. While thefts of catalytic converters are still rare, there are some simple steps you can take to protect your vehicle…

Catalytic Converter

Catalytic Converter

A well-tuned engine still produces many pollutants caused by the incomplete combustion of the fuel. The three regulated harmful compounds from exhaust gas mixtures are hydrocarbons (in the form of unburned gasoline), carbon monoxide (formed by the combustion of gasoline), and nitrogen oxides (created when the heat in the engine forces nitrogen in the air to combine with oxygen). Carbon monoxide is a poison for any air-breathing animal. Nitrogen oxides lead to smog and acid rain, and hydrocarbons produce smog.

catalytic converter is a device that uses a catalyst to convert the three harmful compounds into harmless ones. The catalyst formulation comprises three key constituents: precious metals (platinum, palladium, rhodium), alumina, and rare-earth-based materials which enhance catalytic activity of the metals. Ceria is typically used in this capacity. It is white when pure, but is usually pale yellow on account of the nonstoichiometric phases between Ce2O3 and CeO2. The nonstoichiometric ceria is responsible for the following functions to remove the pollutants from the motor vehicle engine exhaust:

a

Promotion of the water-gas shift reaction: CO + H2O ⇒ CO2 + H2.

b

Enhancement of the NOx reduction capability of rhodium.

c

Oxygen storage. In this role, ceria provides elemental oxygen in fuel-rich but air-poor conditions, to ensure oxidation of unburnt hydrocarbons and the removal of CO. It accomplishes this by going nonstoichiometric to CeO2−x. In leaner (fuel-deficient, air-rich) conditions, it re-oxides to CeO2, i.e., it stores oxygen during the air-rich periods.

Catalytic converters are an integral part of all automobile exhaust systems manufactured since the mid-1970s (in the United States as a result of the 1970 Clean Air Act)

The location of a catalytic converter in a car

converters unlimited a hot target for thieves. How NC is trying to curb thefts

In order to reduce emissions, modern car engines carefully control the amount of fuel they burn. They try to keep the air-to-fuel ratio very close to the stoichiometric point, which is the ideal ratio of air to fuel. Theoretically, at this ratio, all of the fuel will be burned using all of the oxygen in the air. For gasoline, the stoichiometric ratio is about 14.7:1, meaning that for each pound of gasoline, 14.7 pounds of air will be burned. The fuel mixture actually varies from the ideal ratio quite a bit during driving. Sometimes the mixture can be lean (an air-to-fuel ratio higher than 14.7), and other times the mixture can be rich (an air-to-fuel ratio lower than 14.7).

The main emissions of a car engine are:

  • Nitrogen gas (N2) – Air is 78-percent nitrogen gas, and most of this passes right through the car engine.
  • Carbon dioxide (CO2) – This is one product of combustion. The carbon in the fuel bonds with the oxygen in the air.
  • Water vapor (H2O) – This is another product of combustion. The hydrogen in the fuel bonds with the oxygen in the air.

These emissions are mostly benign, although carbon dioxide emissions are believed to contribute to global warming. Because the combustion process is never perfect, some smaller amounts of more harmful emissions are also produced in car engines. Catalytic converters are designed to reduce all three:

  • Carbon monoxide (CO) is a poisonous gas that is colorless and odorless.
  • Hydrocarbons or volatile organic compounds (VOCs) are a major component of smog produced mostly from evaporated, unburned .fuel.
  • Nitrogen oxides (NO and NO2, together called NOx) are a contributor to smog and acid rain, which also causes irritation to human mucus membranes.

Catalytic converter turns

catalytic converter

A catalytic converter turns harmful emissions from the car’s exhaust into less harmful gases before they are pumped out into the atmosphere. It contains a chemical catalyst (usually precious metals, such as platinum and rhodium), ceramic or metallic carrying materials, casing and various regulatory devices for controlling the process.

Depending on the design, the catalytic converter oxidises carbon monoxide to carbon dioxide and water and/or reduces nitrogen oxides to nitrogen and oxygen gas.

Efficient catalytic converters reduce the levels of pollutants in exhaust gas by up to 90%. Cars use three-way catalytic converters (for petrol engines) and oxidising catalytic converters (for diesel engines), featuring up to 2 main and 4 primary converters, depending on the engine.

Extraction of Gold from Platinum Group Metal Ores

Modern Low-Grade Circuits

The availability of large volumes of catalytic converters from automobiles (autocats) has led to the development of smelting technologies based on iron and copper collection (Mishra and Reddy, 1987; Hoffmann, 1988). Engelhard has developed pyrometallurgical and hydrometallurgical technologies to concentrate and refine a variety of materials containing low grades of precious metals, including gold (Benson et al., 2000). This is a departure from typical autocat smelters, where gold is not considered as an input to the furnace.

The smelter is a 2.5-MVA submerged carbon arc with a circular three-electrode (AC) and is operated as a slag-resistance furnace. The power density of this specialized furnace is relatively high at 320 kW/m2 to deal with the high-alumina feeds. The furnace is refractory lined and chilled with three water-cooled copper plates for the development of a freeze liner. The operation is semicontinuous; slag is tapped every 3 h though a water-cooled cinder monkey, while alloy is tapped once a day through a tapping hole in an alumina block. A mud gun is used to open and plug the alloy tap-hole, and the slag tap-hole is opened and closed by hand.

The off-gas stream is passed through a thermal oxidizer to oxidize CO to CO2, and mixed with cooling air and filtered using a static bag-house for primary cleaning. The off-gas is then scrubbed with caustic and passed through an electrostatic precipitator before final discharge to the atmosphere.

A rather large variety of materials are available for smelting and includes refinery residues generated from internal hydrometallurgical refining circuits; autocatalysts (also termed autocats) from internal manufacturing and after market sources, and spent catalysts from the chemical industry. Refinery residues are insoluble materials, typically leach resides containing significant PGM content, including gold and silver together with significant amounts of sodium and chloride.

Autocat manufacture generates a considerable volume of waste materials with small but significant PGM contents. These ceramic substrates are high melting-point aluminosilicates, namely, cordierite [Mg2Al4Si5O18] and mullite [Al6Si2O13], with varying amounts of alumina. The after-market autocats vary considerably in PGM content, with contaminants that include iron, nickel, chrome, lead, phosphorus, zinc, and rare-earth metals like CeO2.

Spent catalysts are refractory materials with a large spread of compositions ranging from alumina, aluminosilicates, zeolites, and silicates to silicon carbides. Metal content ranges from 0.1% to 5% PGMs, and compositions range from single PGMs (Pt on Al2O3), and single PGMs plus base metal (Pt/Fe on Al2O3), to mixed PGMs (Au/Pd on Al2O3). These materials usually have relatively small PGM contents and high-surface areas and do not respond well to leaching owing to the considerable loss of PGMs that takes place by readsorption.

The more traditional sweeps are also added to the smelting circuit and include jewelers’ sweeps that are typically less than 0.1% gold as well as polishing rouge, which are mixtures of refractory abrasive materials such as iron oxides, corundum [Al6Si2O13], and alumina [Al2O3]. The smelting of such complex mixtures requires good chemical analysis for calculation of lime and other flux additions for the formation of fluid slags in the range of 1500–1600 °C. To achieve this, reference is made to the ternary phase diagrams for CaO–Al2O3–SiO2 and CaO–FeO–SiO2 when compounding smelter blends.

The collection mechanism in essence uses the carbothermic reaction between hematite and carbon to form finely dispersed iron particles that act as the collector. Smelting conditions are considered to be oxidizing, where most of the iron is deported to the slag as FeO, but some of the iron oxide is reduced to metal, forming a dense, finely dispersed metallic phase. The finely dispersed iron collector rains through the molten slag, colliding with gold and PGMs, and once a critical particle size is reached gravitational forces cause the particles to settle on the hearth.

Control Technologies in Spark-Ignition Engines

Catalytic Treatment of Exhaust Systems

Thermal reactors were only a transitional arrangement for two reasons. The first is that it was difficult to obtain high oxidation rates without running the engine rich and using retarded spark timing, both of which were inefficient; the second was that it was not useful to control NOx. Hence, an alternative method of exhaust clean-up, the catalytic converter was introduced and this is now the most common method of exhaust emission control. This has the advantage that exhaust temperature can be kept moderately low and the engine parameters, compression ratio, and spark timing can be retained at levels which are optimized for the combustion factors alone and, hence, can provide the best efficiency for the air-fuel ratios used.

Catalytic converters use metallic catalysts to promote the desired reactions at lower temperatures than would otherwise be needed. Typical values are shown in Figure 8.21. The catalyst types could be a base metal (e.g., copper, Cu, or chromium, Cr) but are more usually noble metal (platinum, Pt, palladium, Pd, rhodium, Rh). The transition metal oxides of copper, cobalt, iron chromate, and vanadium are also useful as catalysts and have been considered. However, in spite of their expense, the noble metal types are commonly used as these have been found to be better catalysts. Reactors usually use some combination. The noble metals are preferred because:

Police work to curb thefts converters unlimited
Police work to curb thefts converters unlimited

Fig. 8.21. Typical conversion efficiencies at different temperatures for catalytic oxidation of HC and CO.

(data from Heywood [8])

They are much less deactivated by sulphur in the fuel at temperatures < 500 °C.

They have a higher specific activity for hydrogen oxidation.

They can be made more thermally resistant to reduced low-temperature activity.

They have a superior cold-start performance.

They provide equivalent catalytic activation with smaller volumes than do base metals.

The amount of noble metal is kept small by plating on the surface of a pellet bed, ceramic honeycomb structure, or metal matrix. The pellet types originally used generally consisted of particles of approximately 3-mm diameter of a substance such as aluminium oxide (Al2O3). Because of their high-pressure drop, they have largely been replaced by the honeycomb or matrix types, which have an inside diameter of the sections of about 1 mm. Ceramic honeycombs now in use have wall thicknesses of about 0.15 mm with 62 cells/cm2 giving a flow area of about 70 percent of the cross-section. This compares with about 90 percent for metal types (Heck and Ferranto [59]), which have a lower pressure drop. They use a catalyst wash coat over the honeycomb based on γ-Al2O3 but which contains the catalyst materials of about 0.1 percent to 0.15 percent, 20 percent cerium oxide (CeO2), and stabilizers such as barium oxide (BaO). Rare earth and alkaline ions can improve stabilization (Church et al. [60]). The cerium oxide has the ability to store oxygen under lean conditions and return it to the flow under rich conditions and so extend the air-fuel ratio window at which the catalytic converter works (Padeste et al. [61]). The wash coat thickness may range from about 10 μm to 150 μm thick but is more commonly in the middle of that range at 20 μm to 60 μm (Heck and Farranto [59]). The largest metal mass is platinum, usually about five times that of the rhodium, although the ratio may vary considerably. Tests by Lox et al. [62] show that Pt-Rh catalysts and Rh-only catalysts have similar effectiveness, which is superior to Pt only. High-temperature performance may be enhanced by the appropriate combination of metals (Trimm [63]).

Flow through the converter may be either radial or axial but is usually the latter, as shown in Figure 8.22. The noble metal is at least partially recoverable at the end-of-life of the converter, a typical reclamation of about 90 percent being achievable using acidic solutions. This value varies little with the vehicle mileage and the degree of poisoning of the material that has taken place during its lifetime.

Car repair specialists practice cleaning options for converters unlimited
Car repair specialists practice cleaning options for converters unlimited

Fig. 8.22. Catalytic converter construction.

The catalyst efficiencies using the noble metals for oxidation are high at moderate temperatures. For example, a typical 90 percent oxidation of CO occurs at about 300 °C while for UHC the same level is reached at about 350 °C to 370 °C. The conversion efficiency falls to zero at about 150 °C to 200 °C, some 200°C lower than the thermal reactors. Best oxidation levels occur with lean mixtures (unless an air pump is used to provide additional air) as there is then sufficient oxygen available for oxidation in the normal exhaust gases. Catalyst efficiencies of 90 percent for UHC and 95 percent for CO are possible for air-fuel ratios that are either stoichiometric or lean.

The same catalyst materials also promote the reduction of NOx to N2 and O2. For reduction, the exhaust CO and any H2 (and UHC as these contribute to the CO) are used to remove the oxygen, perhaps directly or via a route which first produces N2O. The final products in the exhaust gases are N2, and CO2 and H2O. As CO is necessary for this process, it occurs much more efficiently when no oxygen exists in the exhaust gases, that is, when the mixture is rich. The noble metals of platinum and palladium are good catalysts for this reduction process, although again rhodium (Rh) is superior. This is because it produces less ammonia (NH3) which can be reconverted to NO. Base metals, such as copper oxide (CuO) and nickel oxide (NiO), will accelerate the reduction process catalytically but are less efficient than the noble metals. Nevertheless, Ni compounds have been used widely because of their ability to convert H2S to SO2 but there is concern in some countries regarding their health risks and they are being phased out (Cooper [64]). Typically, a peak conversion efficiency of around 90 percent occurs at air-fuel ratios from zero to about 0.5 percent richer than stoichiometric (Heywood [4]). As the mixture enriches further, a small reduction in conversion efficiency occurs, while for leaner mixtures the fall-off is rapid. For a mixture about 1.5 percent lean of stoichiometric, the conversion efficiency is down to about 20 percent. Thus, the use of catalytic converters for NOx reduction requires tight control of any lean-burn combustion.

prevent your own cat from being stolen by converters unlimited

prevent your own cat from being stolen by converters unlimited

converters unlimited

  • While no one is tracking exact figures, the number of converters unlimited stolen from vehicles across the U.S. has grown tremendously. In Los Angeles County, it was up 400 percent in a year.
  • The LA Sheriff raided four locations last week, arresting 19 people and recovering three-quarters of a million dollars’ worth of converter unlimited, plus $100,000 in cash and a “ghost” gun.
  •  the number of converters unlimited stolen, parking in a secure location is one possible solution. The sheriff also suggests etching your serial number into the converter and welding its bolts together. As one does.

Don’t say we didn’t warn you.converters unlimited thefts keep on rising as the pandemic continues, in some cases to an eye-popping degree.

Los Angeles Times

The Los Angeles County Sheriff recently announced that there was a 400 percent increase in these kinds of thefts in LA County in 2020. In California as a whole, the number of converters unlimited replaced last year was more than 90 percent higher than the year before, a AAA spokesman told the Los Angeles Times.

So it’s good news that the Los Angeles County Sheriff’s office served search warrants in four locations last week, arresting 19 people and recovering 250 catalytic converters with an estimated total value of $750,000.

The police also seized around $100,000 and a “ghost” handgun (i.e., one that was homemade or otherwise without a serial number).

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converters unlimited are an important part of a vehicle’s emissions reduction system, turning the carbon monoxide and hydrocarbons generated by burning fossil fuels into carbon dioxide and water.

Almost every car sold since 1975 has one (electric vehicles excepted), which means almost every car is a potential target.

As we reported in December, converters unlimited thefts rose all across the U.S., from Wichita, Kansas, to Lynchburg, Virginia, and from South Bend, Indiana, to Manchester, New Hampshire.

One clever solution used by a repair shop Milwaukee was to deflate tires on vehicles waiting to be fixed so that it would be more difficult for a thief to crawl under the vehicles and saw off the converter.

Value of Converters unlimited

The National Insurance Crime Bureau stopped tracking converters unlimited thefts after 2015, but it seems like everyone agrees the numbers are on the rise.

While the just-arrested 19 people might eventually pay the price for their thievery, there’s a logic to their illegal actions. First, it’s unfortunately simple to steal a converters unlimited if you’ve got a pipe cutter.

Second, each one can be worth hundreds of dollars if you know an auto parts supplier or scrapyard that won’t ask too many questions about the converter’s provenance.

The value comes from the valuable metals inside, including platinum, palladium, and rhodium.

Ironically, the reason these metals are worth something is because automakers need more of them for the emission-control devices for new vehicles.

apprentice holding catalytic converter in car service centre
CONVERTERS UNLIMITED

steps to prevent someone from stealing your converters unlimited :

There are a few steps including obvious security measures like parking in a well-lit area, preferably with surveillance cameras.

The Los Angeles sheriff also recommends some more dramatic moves like welding the bolts on your converters unlimited together or

somehow etching your license plate number onto the converters unlimited.

In Los Angeles County, local law enforcement in Santa Clarita Valley is running a “Guard That Auto”  campaign.

converter unlimited core buyers near me

converter unlimited core buyers near me

Modern motorists have an excellent opportunity to get rid of a faulty catalytic converter when and where they want to do it. Usually there are plenty of car service stations which are ready to give some information on purchasing old catalysts. Specialized companies always buy used converter unlimited  in any quantity and offer good deals, both to individuals and large suppliers.

Now you can sell converter unlimited

the price for the device will be high, and the operating conditions are usually transparent. The purchase of catalytic converters is equal for both from foreign and domestic manufacturers in any condition. You can calculate the cost of a scrap  converter unlimited using a special calculator or simply by calling consultants. It is not only a profitable but also a satisfying process, due to your will to recycle the old item.

Catalytic converter core buyers

In which cases should the converter unlimited be sold

Is it really necessary to consider mileage and driving conditions? Should everyone follow a producer’s manual?

Which signs can help to understand the vehicle problem? These questions and many others are usually concentrated in heads of modern drivers, thinking of their car maintenance cost.

A converter unlimited malfunction is indicated by the power unit decreasing in its work. It is easy to perceive because of some distinctive features. This occurs when the honeycomb structure melts or becomes clogged with soot and exhaust gases are difficult to escape.

An additional booming or rattling sound indicates the destruction of the car’s ceramic of aconverter unlimited . Excessive smoke with an unpleasant smell comes out of the exhaust pipe in case of a failure.

Processing is a basic need for individuals who need to discard or improve the working of their exhaust systems. The best spot for this is to find scrap vendors.

They are the best companies to sell or reuse your converter unlimited. It is always better to collect more information on prices and possibilities to recycle a converter unlimited.

recycle a catalytic converter

 

How to independently determine the price of a  converter unlimited

Talking about the causes which affect the price of aconverter unlimited , it is better to mention general ones. Sales market is one of the biggest influencers.

Better converter unlimiteds are provided for the European car market, and if you need to sell a car catalyst, originally intended for third world countries, then they will not give a high price for it.

The quality of the converter unlimited will also depend on the class of vehicle it is installed on. High mileage and long-term operation negatively affect catalysts, and therefore are not very optimistic about its value.

As you know, the converter unlimited  has the property of “emptying”, and therefore a sporty driving style will make it cheaper. If certain additives are present in gasoline or other fuels, then over time the precious metals will be washed out.price of a catalytic converter

Usually the composition of a car converter unlimited initially contained Pt, Pd and Rh. With time and modernization, the contents can change, but the idea and process of purification remains the same. One ton of ceramic converter unlimited contains about one thousand and five hundred ppm of Pt, almost one thousand ppm of Pd, and about three hundred ppm of Rh.

Diesel converter unlimited or premium cars

Diesel converter unlimited or premium cars contain Pt and Rh. Although their metal contents are about 2.5-3.5 thousand ppm. In general, the acceptance of converter unlimited  with similar content is about seventy percent. The cost of such parts of the exhaust system on average varies between sixty to seventy five USD per 1 kg. This type of a catalyst can be attributed to an endangered species, and according to some sources, the average price for it is up to eighty USD per 1 kg. Considering these simple figures one can understand the price of the scrap item. Calculate it by yourself and discover benefits from selling. Profit from a great deal with one of your local recycling stations.local recycling stations

 

Myths about scrap converter unlimited prices

Let us look at several myths about scrap converter unlimited prices and how to decide what is right and what is wrong. The first one is that diesel is always more expensive than gasoline catalytic converters. When evaluating aconverter unlimited, do not rely on the type of engine.

In modern diesel cars, a particulate filter is used and converter unlimited are installed on all power units, both gasoline or diesel. It is better to pay attention to the year of manufacture and the class of the car. Second myth is that old converter unlimited are more expensive than new ones. It is new items that contain more precious metals.

And the last, but not the least is that European converter unlimited are more expensive than others. This is also a wrong judgment, because the highest price for buying catalysts will be not only for a high-quality European converter unlimited , but also for their Japanese counterparts.

Protect your car and drive safely

It is common that all converter unlimited have sequential numbers, and this is something that can be utilized to decide the purchasing cost. Experienced organizations will request the sequential number of your item before providing the cost estimate tag.

Protect your car and drive safely

to earn on scrapconverter unlimited! The sum you get will be of great help when it comes to repairing the catalyst. More and more companies offer recycling of old converter unlimited s and looking around attentively, you can find your best partner.

converter unlimited vs. Flame arrester

converter unlimited vs. Flame arrester

The struggle of automotive engineers for environment has led to appearance of units of converters unlimited

.that are not used for movement, but reduction of air pollution. converter unlimited  is one of them. A metal can with a ceramic honeycomb system “burns” exhaust gases inside and reduces the harmfulness of car exhaust. According to experts, you need to get rid of a catalyst after 150-200 thousand kilometers. It is for such a run that this node is designed. It’s better to do it as soon as fuel consumption starts to increase and the car starts to accelerate worse.

Removing converter unlimited  and installing a flame arrester will cost much less than replacing catalyst itself. But removing of catalyst will increase toxicity of emissions

so this option is not suitable for people concerned about environmental safety of our planet.

But converter unlimited is not eternal, sooner or later the catalyst is clogged,

its cells are destroyed, and it not only ceases to fulfill its functions, but also prevents the engine from working. So which are the options for a car owner regarding replacement?

Articles about catalytic converter in Egypt — Photo № 1 | AutoCatalyst Market

It is possible to replace a faulty catalyst with a new one, however such a replacement will cost a good sum of money. Such converter unlimited  are very expensive. The cost goes up to a quarter of market value of a used car. But there are models where several catalysts are installed, and each should be changed in case of breakdown. Naturally, the majority of car owners prefer a more economic resolution, like installation of a flame arrester instead of a catalyst.

The advantages of this approach are the following:

  1. Lower price. Replacing the converter unlimited  with a flame arrester can cost 5-10 times cheaper than buying a new cat. There are no comments here.
  2. A slight increase in engine power and lower fuel consumption. The flame arrester creates less resistance to exhaust gases than the catalyst, engine “breathes” better, which means it adds to the power. The increase, as well as fuel economy, is not very large, about 5-10%. Most drivers will not feel it. It is not worth it to specially remove the catalyst for the sake of increasing power, but for those who still decide on this procedure, improving engine performance is a small bonus.
  3. Reduced fuel quality requirements. converter unlimited  react most sharply to bad quality gasoline and often it is because of that quality, catalyst fails. The flame arrester does not cope with such work. This does not mean that after replacing a catalyst, refueling at cheap gas stations will be a good idea, but you don’t have to worry about an expensive and fragile part when using unfamiliar gas stations.

Articles about catalytic converter in Egypt — Photo № 2 | AutoCatalyst Market

converter unlimited Cons are the following:

  1. First of all, ecology. If you are proud that your car doesn’t pollute environment, then after replacing the converter unlimited  with a substitute, you need to stop doing this, because your car will no longer have Euro-4 or Euro-5 standard.
  2. No need to program car computer. Vehicle electronic control system is designed to use a converter unlimited  and without it will start to go crazy. Using a substitute, you need to invent tricks on oxygen sensors, and in the best case, reprogram the engine.
  3. Reducing the resource of the exhaust system. Even a good catalyst substitute with the task of lowering the temperature of exhaust copes worse than the catalytic converter, so the risk that the muffler burns out increases. On the other hand, you can change more than one silencer for money that will save a flash suppressor.

If the benefits of replacing catalyst with a flame arrester are obvious for you, then a detailed instruction of step-by-step process will be useful. Usually, car owners have to deal with universal flame arresters, which must be adjusted locally or even make such a unit on their own. People without experience with a grinder and welding should not take up the replacement.

Step 1. Removal of the catalyst

The converter unlimited  and collector are located directly in the exhaust manifold. converter unlimited  is easier to remove, especially if the design permits using a screwdriver. If there is no such a possibility, because they are tightly attached, a grinder is used. The second one requires dismantling the exhaust manifold, which increases the complexity of the process.

Step 2. Choosing a flame arrester

The supply of such car parts is sufficient, you can consider the details, cost, and other elements. In general, the main thing is that it is two-layer, the brand is not so important. However, this is such a simple unit that you can do it yourself. Cut the casing from the converter unlimited  knock out the entire filling from it, and instead insert a piece of perforated pipe, cover the casing from the inside with heat-resistant, sound-absorbing material, brew, and the arrester is ready. As for cost, such an assembly will turn out to be very cheap, but only those who know how to use a welding machine should undertake independent manufacture of a flame arrester. As practice shows, the most popular damage to a flame arrester is a burst weld.

Articles about catalytic converter in Egypt — Photo № 3 | AutoCatalyst Market

Step 3. Installing a flame arrester instead of a converter unlimited

If we are not talking about products that are precisely designed for regular places, then to install a converter unlimited  substitute you have to use a combination of welding and ingenuity. It&rsquo’s not that it’s very difficult, but you have to measure and adjust the dimensions, think over the location, especially when it comes to collector arresters. In addition, no manufacturer describes such a procedure in official reference materials, so you need to look for information in additional sources.

Step 4. Correction of electronics

For the car to work correctly without converter unlimited  , you need to consider reprogramming for the second lambda probe or completely reflash the motor. The deception is like a converter unlimited  in miniature, it “filters” a piece of exhaust that enters the sensor, showing that everything is fine, the emulator simply transfers the values ​​that it expects to the engine, without real measurements. Deceptions and emulators may not work, but a good alternative firmware almost always solves problems after installing such a device.

Articles about catalytic converter in Egypt — Photo № 4 | AutoCatalyst Market

What is the general cost to replace the converter unlimited  with a flame arrester?

Units themselves are relatively inexpensive from 15 to 20 USD, depending on the brand and design.

Prices for catalyst replacement services depend on region and brand of car. The average price would be 75-100 USD for such a service (although the price range is very large). Separately, you will need to pay extra for installing a lambda sensor and reprogramming.

Talking about catalyst its starting cost will get even up to 1200 USD, which is not a limit, due to various car models.

That is why in case of a problem with catalysts it is very reasonable to pay attention to other options (which can be 10 times cheaper!).

Savings are obvious,

and replacement can be done by yourself or in most car service stations,

the main thing is not to forget to adjust engine and electronic system.

converter unlimited core buyers near me

converter unlimited core buyers near me

Modern motorists have an excellent opportunity to get rid of a faulty converter unlimited when and where they want to do it Usually, there are plenty of car service stations that are ready to give some information on purchasing old converter unlimited.

Specialized companies always buy used converter unlimited in any quantity and offer good deals,both to individuals and large suppliers. Now you can sell converter unlimited, the price for the device will be high, and the operating conditions are usually transparent.

The purchase of converter unlimited is equal for both foreign and domestic manufacturers in any condition.

You can calculate the cost of a scrap converter unlimited using a special calculator or simply by calling consultants.

It is not only a profitable but also a satisfying process, due to your will to recycle the old item.

converter unlimited core buyers near me
converter unlimited core buyers near me

In which cases should the  converter unlimited be sold

Is it really necessary to consider mileage and driving conditions? Should everyone follow a producer’s manual?

Which signs can help to understand the vehicle problem?

These questions and many others are usually concentrated in the heads of modern drivers, thinking of their car maintenance cost.

A  converter unlimited malfunction is indicated by the power unit decreasing in its work. It is easy to perceive because of some distinctive features.

This occurs when the honeycomb structure melts or becomes clogged with soot and exhaust gases are difficult to escape.

An additional booming or rattling sound indicates the destruction of the car’s ceramic of a converter unlimited.

Excessive smoke with an unpleasant smell comes out of the exhaust pipe in case of a failure.

Processing is a basic need for individuals who need to discard or improve the working of their exhaust systems.The best spot for this is to find scrap vendors.

They are the best companies to sell or reuse your converter unlimited.

Itis always better to collect more information on prices and possibilities to recycle a converter unlimited.

How to independently determine the price of converter unlimited

How to independently determine the price of converter unlimited

Talking about the causes which affect the price of aconverter unlimited , it is better to mention general ones. The sales market is one of the biggest influencers. Better converter unlimited are provided for the European car market, and if you need to sell a car catalyst, originally intended for third world countries, then they will not give a high price for it.

The quality of the converter unlimited will also depend on the class of vehicle it is installed on. High mileage and long-term operation negatively affect converter unlimited and therefore are not very optimistic about their value.

As you know

the converter unlimited has the property of “emptying”, and therefore a sporty driving style will make it cheaper. If certain additives are present in gasoline or other fuels, then over time the precious metals will be washed out.

Articles about catalytic converter in Egypt — Photo № 3 | AutoCatalyst Market

Usually the composition of a car  converter unlimited initially contained Pt, Pd, and Rh. With time and modernization, the contents can change, but the idea and process of purification remain the same.

One ton of ceramic  converter

unlimitedcontains about one thousand and five hundred ppm of Pt, almost one thousand ppm of Pd, and about three hundred ppm of Rh. Diesel converter unlimited  or premium cars contain Pt and Rh. Although their metal contents are about 2.5-3.5 thousand ppm. In general, the acceptance of catalytic converters with similar content is about seventy percent.

The cost of such parts of the exhaust system on average varies between sixty to seventy-five USD per 1 kg. This type of  converter unlimited can be attributed to an endangered species, and according to some sources, the average price for it is up to eighty USD per 1 kg. Considering these simple figures one can understand the price of the scrap item. Calculate it by yourself and discover benefits from selling. Profit from a great deal with one of your local recycling stations.

Articles about catalytic converter in Egypt — Photo № 4 | AutoCatalyst Market

Myths about scrap converter unlimited prices

Let us look at several myths about scrap converter unlimited prices and how to decide what is right and what is wrong. The first one is that diesel is always more expensive than gasoline converter unlimited.

When evaluating a converter unlimited do not rely on the type of engine. In modern diesel cars, a particulate filter is used and converter unlimited are installed on all power units, both gasoline, and diesel. It is better to pay attention to the year of manufacture and the class of the car. The second myth is that old  are more expensive than new ones.

It is a new item that contains more precious metals

. And last, but not least is that European converter unlimited are more expensive than others. This is also a wrong judgment because the highest price for buying converter unlimited will be not only for a high-quality European converter unlimited but also for their Japanese counterparts.

It is common that all  converter unlimited have sequential numbers, and this is something that can be utilized to decide the purchasing cost. Experienced organizations will request the sequential number of your item before providing the cost estimate tag.

Protect your car and drive safely to earn on scrap converter unlimited!

The sum you get will be of great help when it comes to repairing the converter unlimited. More and more companies offer to recycle old converter unlimited and looking around attentively, you can find your best partner.

Can I drive without a converter unlimited?

Can I drive without a converter unlimited?

 

Yes, you can drive without a converter unlimited, but you need to approach everything with your head.

If you do not want your car to be repaired, then first you need to make sure that removing the converter unlimited is the best way for you.

It is normal also for a thief to pay special attention when selling a converter unlimited. Their scope is to sell them at the highest cost.

This is important also for a car owner, when you need to change a converter unlimited.

You can calculate the approximate cost of catalyst processing on our website on the Calculator Page.

A spot that has vast experience in purchasing a converter unlimited  is the best in the event that you need to sell it.

What can happen if you drive without a converter unlimited ?

There will be more caustic smoke, noise, environmental damage. Many argue that driving without a converter unlimited will not lead to anything.

This is an erroneous opinion, because our exhaust system service already has dozens of cars with burned-out exhaust systems due to the lack of a converter unlimited.

The burnt exhaust system is the first and most frequent thing that happens when driving without a converter unlimited.

No matter how expensive your car is, all stock exhaust systems are made from the same steel, and they are not good at all.

You can drive without aconverter unlimited if you have an engine up to 50 HP. It may not burn out, but are there still such cars.

If you drive without a converter unlimited, then you will have to change the exhaust in a year or a year and a half, and this is completely different money, even in comparison with installing the original converter unlimited.

Can I drive without a converter unlimited?
Can I drive without a converter unlimited?

Traffic fumes without a converter unlimited will be very caustic. People in a car can be easily poisoned if you stand in a traffic jam and open a window with a favorable wind.

converter unlimited thereby deactivates the most dangerous components and chemical compounds in gases, so that you can drive safely. A backward wave of gases will not get into the engine of your car.

Sound of the exhaust system will change, it will become more severe and loud. The presence of a catalytic converter can soften the sound.

But its main function is to extinguish high temperatures,

unfortunately the only way to get rid of the car noise is to install additional mufflers if you are going to drive without a  converter unlimited.

And if you like the noise of a car, and you want to highlight it,

you can put a resonator instead of a converter unlimited and the sound will become much brighter! Search for a recycling company in the Buyers Catalog that will purchase your  converter unlimited at the best cost.

 

converter Removal: What Does It Give?

If converter unlimited is defective

then when it is remove, the car engine regains its original, factory parameters,

it begins to “breathe” more easily, resulting in reduced fuel consumption and increased power.

In cases where the converter unlimited is remove in order to modernize the exhaust system,

by installation of a new exhaust pipe type silencer, which creates significantly less obstacles to exhaust gases than the converter unlimited.

In combination with reflashing of a power

unit (which is also performe), this leads to an increase in power of a power unit.

It should be noted that this metho of tuning is often calle “amateur”

because when tuning the exhaust system performe by professionals (used, for example, to “refine” sports cars),

a lot of calculations are made and a large number of parameters are.

Professional tuning is done by highly qualifie specialists and costs considerable amounts.


converter unlimited Removal

The removal of converter unlimited is most often a necessary measure,

but sometimes the converter unlimited is remove in order to finalize the exhaust system.

A faulty converter unlimited creates a lot of unpleasant problems in the form of errors that light up on a panel, as well as a significant deterioration in dynamic readings of a car.

The state of converter unlimited and correctness of its operation are monitore by the so-called lambda or oxygen sensor.

The sensor monitors the consistency of exhaust,

if the converter unlimited is not working, composition of exhaust changes, to which lambda immediately reacts and reports a corresponding error.

Articles about catalytic converter in Egypt — Photo № 3 | AutoCatalyst Market

Repair of converter unlimited is not possible, in case of failure,

it is necessary to completely remove defective converter unlimited, and install a new one in its place.

The catalyst is remove for a reason that the cost of a new one is quite high,

so most often in the event of a malfunction,

a flame arrester is installe in its place.

Removal of converter unlimited cannot but be invisible; many describe it in different ways.

Some say that it felt like there was a trailer or an anchor from which they got rid.

Others say that the car had a second wind,

but they all have one thing in common : significant improvement in dynamic performance.

The removal of converter unlimited is an extreme measure, which is undesirable if the engine works as it should.

In addition, if financial ability allows you to perform a full replacement of converter unlimited with a new one, then it is better to do just that,

in which case you will not have to interfere with exhaust system, as well as brains of your car.

It will not require any tricks and other “lotions”, which can not be avoide when removing the converter unlimited

do people steal catalytic conve Why rters?

do people steal catalytic conve Why rters?

 

There are two simple reasons for this.

Number one, nicking a converter unlimited is a relatively simple job – all you need is a flagrant disregard for the law and other people’s property,

Most converter unlimited on modern cars are located under the vehicle towards the exhaust which makes it easily accessible to thieves.

Lifting the back of a car and cutting out the whole unit can be done in no time at all.

SUVs are more vulnerable due to their raised ground clearance. This means the catalytic converter is easier to get to and because they tend to have larger engines, these cat converters contain more precious metals.

do people steal catalytic conve Why rters?
do people steal catalytic conve Why rters?

 

What is a converter unlimited worth?

Reason number two is that some of the precious metals hidden inside your catalyst are worth more than gold.

Inside a converter unlimited there is a ceramic element coated in various precious metals like platinum, rhodium and palladium.

This is what attracts thieves – you can easily make £500 selling a catalytic converter on the black market.

While few manufacturers have acknowledged there is a problem with converter unlimited theft, Toyota has stuck its head above the parapet. In a recent statement, the company said:

“We’re doing all we can. We’ve shared police guidance with customers and we have developed and reduced the price of a ‘Catloc’ device which can deter theft and make it more difficult.

Toyota teams in the UK and other countries are urgently exploring new technical possibilities to deter criminals as well.”

Toyota is working with the police, as well as talking to government

about changes in the law around scrap metal sales that would make

it harder for criminals to sell stolen converter unlimitedfor cash.

However, these are criminal operations and  scope is therefore limited.

A number of police forces are taking action and some forces, such as Nottinghamshire, are also starting awareness campaigns.

It is vitally important for anyone who is a victim of this crime to report it to their local police force as quickly as possible.

The Appeal of converter unlimited

The Appeal of converter unlimited

The reason is the value of the metals used in the manufacturing of the catalytic converters. Catalytic converters contain platinum, rhodium, and palladium. The metals are expensive, and thieves sell the converters to scrap yards for several hundred dollars per piece, depending on the size of the converter and the current rate on the metals inside it. It can cost you on average up to $2000 to replace a catalytic converter, and it is illegal to drive your car without one. The resulting gap in your exhaust system also makes the car run poorly until it is fixed.

The rate of catalytic converter theft varies depending on the current prices of the metals inside it. Price increases typically result in an increase in thefts. Thieves look for easy targets when it comes to catalytic converter theft, and a few simple steps help make your car or SUV a less likely target.

The Appeal of converter unlimited
The Appeal of converter unlimited

Symptoms of Converter Theft

You’ll notice a loud rumbling or roaring sound as soon as you turn on the engine if your catalytic converter is missing. This gets louder when you hit the gas. The exhaust is not working properly, so the vehicle also drives rougher than usual, often with a sense of sputtering as you change speed. Go to the back of the car and look underneath. The catalytic converter is a round canister that connects two pieces of piping in the exhaust. You will see a gaping space in the middle of your exhaust if the converter is missing, and you will likely see signs of the piping being cut away.

Preventing converter unlimitedTheft

Always park in well-lit areas when possible. If you have a personal garage, keep your car in the garage with the door closed when the vehicle is not in use. Park close to a building entrance or to the nearest access road when parking in a public lot. This is due to the increased amount of pedestrian traffic in those areas.

Security devices are available that attach to the converter, making it harder to steal. Having the converter welded in place also makes it more difficult to remove. If you have a security system on your car, calibrate it so vibration sets it off. This ensures the alarm activates if a thief tries to saw off the converter. Video surveillance around your garage or driveway is also useful if you have the budget for it. Engrave your VIN number onto your catalytic converter to make it easier to identify in case it does get stolen.

What is a converter unlimited ?

What is a converter unlimited ?

 

The cat sits around a third of the way down the exhaust system

and resembles a small metal chamber that receives exhaust gasses

and changes the chemical nature of them to reduce

the volume of nasty emissions fresh from the exhaust manifold.

Within the cat housing is a ceramic-based honeycomb structure

,

with each metal having a specific job in emission-reduction.

There are three main emissions produce by car engines:

nitrogen gas (N2), carbon dioxide (CO2) and water vapour (H2O).

The converter unlimited  however is mostly used to tackle the smaller,

more-harmful products that are produce due to the naturally-imperfect combustion process of the IC engine.

These are carbon monoxide, hydrocarbons and nitrogen oxides

converter unlimited due to the three main types of emission that they manage to tackle.

An exhaust system from an old Chevy, showing the placement of the catalytic converter

A ‘ converter unlimited’ is a substance that accelerates a chemical reaction, and within a catalytic converter,

there are two types of converter unlimited.

The first is a reduction catalyst which uses platinum and rhodium within the honeycomb to reduce NOx emissions.

NOx is produced

by nitrogen oxide and nitrogen dioxide within the exhaust gasses.

The nitrogen gasses come into contact with the converter unlimited metals which rip the nitrogen atoms out of the molecules

which in-turn releases cleaner oxygen to continue down the exhaust system.

The second converter unlimited type is an oxidisation catalyst which uses Platinum and Palladium to complete the job.

These Most converter unlimited on modern cars are located under the vehicle towards the exhaust which makes it easily accessible to thieves.

oxidise or burn the carbon monoxide and hydrocarbons lingering within the incoming gas, helping reduce the amount of smog produced

by evaporated, unburnt fuel.

The final stage of emission control comes in the shape of an O2 sensor found just upstream from the cat.

The sensor relays back to the ECU how much oxygen is found within the exhaust gasses,

with the on-board computer then able to adjust the air/fuel ratio to allowthe engine to run as close to the Stoichiometric point as possible.

This is the point at which – theoretically – all of the fuel entering the combustion chamber will use all of the oxygen provided to complete the combustion process.

Not only does this last stage help the engine’s overall efficiency,

it also allows the engine to provide the cat with enough oxygen to effectively

complete the oxidisation process with the second converter unlimited.

what is The honeycomb structure?

what is The honeycomb structure?

 

A sports cat manages to do everything a standard cat can do but in a much more sleek, efficient package.

The honeycomb construction within a standard cat is designed to maximise

the surface area of the converter unlimited

while keeping their overall volumes low due to the sheer expense of the precious metals used.

Unfortunately,

the honeycomb can be seen as an obstruction for the exhaust gasses

which need to exit to the surroundings as quickly and as efficiently as possible.

A converter unlimited therefore slows the exhaust gasses down,

making the engine work harder as it struggles to breathe out the exhaust gasses at the end of each engine cycle.

The honeycomb structure within a converter unlimited is  capable of falling apart from overheating, thus creating a further blockage for the exhaust gases to build up against.

The honeycomb structure within has disintegrated due to extremely high temperatures created by unburnt fuel
The honeycomb structure within has disintegrated due to extremely high temperatures created by unburnt fuel

The main aim for an exhaust system is to get the exhaust gasses  from the engine in a smooth and swift fashion,

with restrictions and expansions like a large catalytic converter only causing turbulence and therefore disturbed, slower airflow. Sport cats do their best to solve

this issue by decreasing the chamber size and creating a much smoother surface within the chamber to allow for the gasses to flow quicker and easier through it.

To keep emissions down, the ceramic matrix within the honeycomb construction is much finer than in a normal cat,

thus making sure that the converter unlimited can effectively convert the relevant nasties to where they need to be to meet emission rules.

Small increases in power can be achieved by switching to a sports cat, with the engine cycle being freed-up to maximise its efficiency.

Is a decat a viable option?

Here you can see a catalytic converter has been completely replaced by a straight 'decat pipe'
Here you can see a converter unlimited  replaced by a straight ‘decat pipe’

The straight answer in most cases is no.

Many petrolheads out there decide that the converter unlimited  is producing

a severe blockage within the exhaust system that needs to be eradicated and therefore delete the cat from the system altogether,

replacing it with a straight pipe.

this will ramp up the volume of your powertrain and potentially eke out a few more horses from your engine,

countries, driving a car without a converter unlimited  is deem illegal.

Cat stripping is also another form of decatting,

which is the process of removing the honeycomb innards of the cat to simply reduce the amount of restriction inflicted on the exhaust gases.

How to Troubleshoot converter unlimited

How to Troubleshoot converter unlimited

The converter unlimited  is a very important part of the emissions control system on your vehicle. It’s usually good for the life of a vehicle, but occasionally it does fail.

The best thing you can do is be alert for signs of trouble and head for a service facility if you suspect

that the catalytic converter is malfunctioning.

Technicians will put your vehicle on an electronic diagnostic machine to locate the source of the problem,

possibly remove the oxygen sensor from the exhaust manifold or exhaust pipe ahead of the catalytic converter to see

if that changes things, and replace the catalytic converter, if necessary.

It’s against the law in many states to remove a converter unlimited  and run a vehicle without one.

Interior and exterior views of a catalytic converter.

Here are five signs that something may be wrong with your converter unlimited :

  • Your vehicle’s fuel efficiency suddenly drops.

  • doesn’t accelerate when you step on the gas pedal.

  •  may refuse to start .

  •  fails an emissions test.

  • The MIL or Check Engine light comes on.

The most common cause of failure in a converter unlimited in an older car is that it becomes so clogged that the exhaust gases can’t get through

it to the muffler and out of the car.

(If air can’t get out the rear of the vehicle, it can’t come in the front end, so the engine dies because no air is coming in to form the fuel/air mixture.)

 

Every car sold in the United States since 1996 has had an OBD (On-Board Diagnostic) II system that tests the catalytic converter (among many other things).

If the unit allows too much pollution to escape from the tailpipe,

it illuminates the MIL and produces a trouble code that can be read by a technician with what’s called a “scan tool.”

The converter unlimited is sensitive to changes in the contents

and temperature of the exhaust gases, so another possible cause for failure is if the cylinder head gasket is damaged

allowing oil or coolant to get into the combustion chamber and be burned in the cylinders.

Also, if your ignition system isn’t operating properly,

unburned fuel in the exhaust gases can cause the catalytic converter to wear out or break down. This is another good reason for going for tune-ups at specified intervals!

Converters Unlimited thefts are on the rise in San Diego

Converters Unlimited thefts are on the rise in San Diego

The job usually gets done in less than five minutes:

Thieves jack up the vehicle, slide underneath and shear off the Converters Unlimited an emissions control device in the exhaust system.

It’s easy — and prevalent, police say.

In San Diego County, reports of converter unlimited thefts jumped from 393 last year to 2,056 this year as of Dec. 9, according to police officials tracking the crime. That’s a 423 percent increase.

Nationwide

State Farm Insurance has reported “an explosion” in converter unlimited theft claims, noting that California was the worst state for the crime.

“This has become a trend rather than a series (of thefts),” Chula Vista police Lt. Dan Peak said.

Police say thieves target converter unlimited because of the precious metals used to make the devices, which reduce harmful vehicle emissions.

Converters Unlimited thefts are on the rise in San Diego
Converters Unlimited thefts are on the rise in San Diego

Thieves sell the stolen converters for hundreds of dollars to scrapyards or recycling centers where they can be melted to extract the metals — palladium, rhodium and platinum.

Many experts say the value of the metals — worth thousands of dollars — is on the rise.

“Right now the recycling value of converter unlimited is extremely high,” Escondido police Lt. Bode Berreth said.

Police said the most common targets are the Toyota Prius, Honda Element and Honda Accord, although any make and model can be targeted.

“Nobody’s vehicle is safe,”

Oceanside police Detective Chris James said.

Many thefts happen overnight, but, considering it’s a quick job, some thieves hit in broad daylight, police said.

Victims notice because of a deafening noise similar to the revving of a motorcycle engine. “It sounds terrible,” James said.

It usually costs anywhere from $1,000 to $3,000 to replace aconverter unlimited . James said the thefts also leaves victims without a mode of transportation for some time.

“This is especially detrimental to low-income families,” he said, “and the thieves don’t care.”

In August several police departments in San Diego County and the Sheriff’s Department joined forces to look at statistics and trends and share other information, such as leads on suspects or getaway cars.

“We’re trying to use an intelligence-led policing approach to address this problem,” said James, who created the informal task force.

The agencies, which include police departments in San Diego,

Chula Vista, Carlsbad and Escondido, meet about once a month, James said.

Police officials said they face several challenges in holding thieves accountable.

James said suspects sometimes post bail right away,

presumably using profits from crimes, so James tries to secure a high bail amount to keep them behind

 

Сlogged converter unlimited . How to complete a fast check up?

Сlogged converter unlimited . How to complete a fast check up?

A clogged converter unlimited is a common malfunction in high mileage vehicles. Over time, a system breaks down that serves to reduce exhaust emissions. the first signs of this condition are observe after 150 or 200 thousand km.

But sometimes it can occur earlier if the engine is not properly operate or a manufacturing defect takes place.

Today we’ll talk about the symptoms of a clogged converter unlimited. How to understand that catalyst is clogged and fix the problem?

Signs of a clogged converter unlimited

Classic symptoms of a malfunction are a decrease in dynamics of a car and a noticeable cut in engine power.

As a result, the level of maximum speed decreases; the car accelerates sluggishly during overtaking or when starting at a traffic light.

Additional signs which shows that converter unlimited is clogged or not:

 

  1. Motor starts hard on both hot and cold temperature, a strange sound appears.

  2. Power unit may fail completely if the assembly is too clogged.

  3. Exhaust fumes start to smell unusually, this smell resembles a rotten egg (in fact, it is hydrogen sulfide).

 

One way to identify a clogged converter unlimited is by checking the CheckEngine indicator light on the car dashboard. Often in such a situation, it lights up. Same symptoms are observed on a diesel engine.

 

In case of damage to wires that transmit the signal from sensors, or unexpected destruction of active substance, warning lamp lights up. Sensors are mounted after the outlet and before the inlet pipe, they serve to control the oxygen concentration.

When converter unlimited clogging occurs gradually, the bulb does not let you know that a system problem has occurred.

 

The reason for this may be poor ventilation of cylinders.

When it weakens, the power unit cannot capture enough air the increased back pressure of catalyst interferes.

The exhaust partially remains inside cylinders and does not allow the air-fuel mixture to properly fill the combustion chamber.

For this reason, dynamics worsens, power decreases. The main thing to know is if the catalyst is clogged, how the machine behaves and why it is dangerous.

 

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How to identify a clogged converter unlimited?

For the following reasons, converter unlimited is usually clogged:

 

  1. There are certain defects in engine or exhaust system.

  2. For example, the increased oil content in exhaust and its increased consumption.

  3. Low-quality fuel that does not completely burn out in cylinders and burns out already in exhaust manifold. converter unlimited may melt or simply overheat.

  4. Too small throughput cells of a converter unlimited.

  5. They quickly clog, and even small droplets stick because of heat.

  6. Poor quality pavement affects converter unlimited clogging.

  7. From constant mechanical shocks about bumps, speed bumps, mounds suffer from its internal components.

  8. And if at least one cell is damaged, then its particles can clog remaining cells.

 

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Implications for an engine

Do not neglect tips to check the converter unlimited for clogging, since consequences of driving with such a node can be most severe for a car.

A defective element provokes following problems:

 

  • Increased operating costs of gasoline due to increased resistance of the exhaust tract.

  • Exhaust fumes contain a lot more harmful substances.

  • Engine power drops significantly, and, consequently, comfort of a trip in a car.

  • The main thing that threatens a long ride with a clogged converter unlimited  is a complete breakdown of gasoline engine.

  • At one point, it will stall right in the process of movement, or it won’t start at all.

It is especially dangerous for motor if the internal filling of a converter unlimited is destroye.

In this case, solid particles are forme that penetrate the cylinder and become clogge between the piston and the inner surface.

Because of them, damage is forme on the mirror, and they can be removedonly by grinding.

 

 

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How to check the converter unlimited for clogging without removing it?

Three most common methods to find out that a converter unlimited is clogge:

  1. Complete dismantling of working unit and its external inspection for signs of clogging.

  2. Removing the converter unlimited is sometimes problematic because it tightly sticks. In this case, the specialist uses a grinder.

  3. Also, some cars have such complicated designs of exhaust systems that it is generally impossible to remove catalyst or it takes several days.

  4. Measurement of pressure in exhaust system.

  5. To measure it, it is necessary to install the pressure gauge in place of the 1st oxygen sensor, and then take readings at different engine operating modes.

  6. The pressure is considere correct at level of 0.3 kgf / cm², at 2.5 thous and rpm.

  7. It is often difficult to remove sensors.

  8. Back pressure measurement with a special tester.

  9. A pressure sensor is mounte in a place of the spark plug in the engine cylinder, after which an oscillogram is analyzed at increased speeds.

The replacement or repair of the converter unlimited is definitely require in a situation where the pressure in exhaust system is more than 200 kPa (almost 2 kgf / cm²).

 

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What is include in a repair of a converter unlimited?

Try to clean the contents of converter unlimited from particulate matter and carbon deposits.

This method is effective only in early stages of pollution, when the car does not show any malfunctions.

Remove the filler from the housing, then install emulators and flame arresters to replace oxygen sensors.

Having done this, you can forget about problems with the catalyst, but this is a serious intervention in design of the exhaust system.

Fines are possible if representatives of law reveal increased atmospheric pollution using a special gas analyzer.

In addition, catalyst removal interferes with error detection by sensors. As a result, they will always give the same readings.

Consider full replacement of the old converter unlimited with a new one. The right way is expensive enough,

because purchase and installation of a new catalyst will cost from 100 to 1200 USD, based on the brand of car.

Car converter unlimited catalyst functions and significance

Car catalyst functions and significance

Car converter unlimited

is design to neutralize harmful car exhausts and is part of exhaust system,A converter unlimited is an element of an engine exhaust system design to clean exhaust gases before they are release into the atmosphere.

The need to develop this automobile motor assembly arose in 60s of the last century, when the world community was concerned about the state of ecology on our planet.

At that time, the level of emissions from automobile exhaust pipes was not establish at legislative level.

The first standards for content of toxic products in car emissions were introduced in 1970s.

Auto producers were required to equip cars with devices that reduce volume of carbon monoxide and products of combustion of hydrocarbons. Since 1975,

catalyst has become an indispensable part of all cars coming off the assembly line.

converter unlimited Manufacturers install three types of catalysts on cars:

  1. Ceramic item use a mechanical method of cleaning exhaust gases. It consist of ceramic plates coated with precious metals.
  2. Maximum resource of this type of work is 100 thousand kilometers. However, with poor fuel quality, its replacement is required after 70–80 thousand kilometers.
  3. Metal catalyst has another construction. Its filling consists of metal honeycombs with increased elasticity.
  4. The design of such parts is reliable and more durable than ceramic catalysts.
  5. Sports converter unlimited is considered to be the most reliable model. But at the same time it has a high cost.
  6. Made of metal it has greater bandwidth than the two previous options.

What does catalyst consist of and how it works?

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converter unlimited device has ceramic honeycombs in its basis. Structurally,converter unlimited is a ceramic substrate made in the form of honeycombs,inserted into a metal housing and protected by heat-insulating materials.

Small cells of a converter unlimited have a special coating or working composition.

The honeycomb composition is an alloy of platinum, rhodium and palladium, precious metals, the cost of which exceeds gold at least twice.

The honeycomb structure of catalyst increases the contact area of ​​toxic gases with neutralizing surface.

Remains of harmful substances instantly burn out and do not enter in atmosphere.

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The converter unlimited catalyst consists of the following parts:

  • Housing with inlet and outlet nozzles;
  • Ceramic block with porous structure;
  • Catalytic layer, spraying on cells of a ceramic block;
  • Sensor (lambda sensor) is a device that shows the pollution of gases after cleaning;
  • Metal casing performs the function of thermal insulation and protects housing from mechanical damage.

converter unlimited circuit is installed after the exhaust pipe of an engine or in exhaust manifold.

This arrangement is necessary for effective operation of a catalyst,

since neutralization of toxic substances is possible only at high temperatures. The operation of a node is as follows:

Exhaust gases are sent through the inlet to the inside and enter ceramic block,

filling the cells. converter unlimited metals oxidize unburned hydrocarbons and carbon monoxide.

Reducing metal, rhodium, neutralizes nitric oxide

and turns it into a harmless substance. Pure gas is discharged into atmosphere through the outlet pipe.

It is important! The decisive role in the process of neutralizing toxic substances is played by the temperature.

Conversion is possible at temperatures from 300 degrees,

but basically the working temperature of a catalyst is in a range from 400 to 800 degrees.

At the time of engine warm-up, catalyst is inactive, and this is a significant drawback of models developed to date.

Difficulty in organizing correct operation of the unit is danger of its overheating.

If you place catalyst closer to an engine, service life will decrease dramatically due to systematic overheating.

Most car manufacturers place the part in an area of a right front wheel, where it is possible to maintain the temperature at optimum level.

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Why buy converter unlimited?

converter unlimited is one of the parts that continues to raise interest of consumers even at the end of a service life.

There are more and more announcements about the purchase of automotive converter unlimited by numerous businessmen.

The reason for this is the content of precious metals. Quantity of precious metals depends on a model and mass of the catalyst.

Average indicators are as follows:

Silver – from 5.5 to 15 g;

Palladium – from 0.05 to 4.95 g;

Platinum – from 0.1 to 1 g.

Extraction of precious metals from old converter unlimited is a technologically complicate and disadvantageous process at home.

In order to decide if the converter unlimited  has to be removed and changed,

pay attention to causes and symptoms of its failure.

  1. Working life

Catalyst is good for approximately 150 thousand kilometers.

During operation time, the part gradually burns out, and the worse the fuel, the faster it happens.

The fact is that artificial additives in bad gasoline contribute to increased heating of fuel, and catalyst cells melt and clog.

It is important! The failure is also facilitate by microdamage that occurs

when driving on bumps, malfunctions of piston group

and ignition. Accelerating the honeycomb contamination process is an aggressive riding style.

  1. Clogged honeycombs

A malfunction of a catalyst is detect by lambda sensor, and the error “CHECK ENGINE” pops up on a dashboard.

At low efficiency of the catalyst due to clogging on the panel, error “P0420” may be display.

In addition, symptoms of component failure are:

  • rattle and vibration under the bottom of a car.
  • it means that parts inside the converter unlimited body have crumbled.
  • decreased engine dynamics.
  • The car slowly accelerates.
  • This suggests that the cells are partially clogg.
  • temporary lack of traction at high speeds.
  • difficulties with starting the engine. With a complete breakdown of a catalyst, the car stalls immediately after starting.
  • gray shade of exhaust with a pungent, suffocating odor is a sign, which indicates a significant destruction or melting of honeycombs.
  • increased fuel consumption. This symptom is ambiguous and may indicate other problems.

All these signs indicate that the catalyst is still working,

but cells are partially melt and their throughput is reduc.

If you continue to operate the car in this situation, the engine may stop starting.

It is important! Ceramic particles of destroyed catalyst can get into cylinders, damage their walls and completely disable the engine.

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How to check node status?

Each car owner can check the converter unlimited performance independently or by contacting a service center.
There are 3 methods for verifying catalyst health:

  1. Visual inspection of the housing.
  2. Deformation of housing always indicates a partial or complete malfunction of a converter unlimited In this case,
  3. it must be remove.
  4. some models, inspection without opening the case cannot be carrie out.
  5. Back pressure.
  6. The check can be carrie ut using a manometer and an adapter tube connecte to it
  7. On average, normal pressure values ​​are 0.3 kg / cm2 and 0.35 kg / cm2 for modified engines. Indicators of 0.5 kg / cm2 and above indicate problems with the converter unlimited.
  8. Diagnostics by a motor tester.
  9. This diagnostic option is possible with special equipment.
  10. The device is connect instead of spark plugs and takes data during engine start.
  11. Car diagnostics. If you have special equipment, you can carry out diagnostics yourself.

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Why should you remove a catalyst?

The ideal solution for a converter unlimited failure is to replace it with a new one.

However, not everyone can afford the purchase of a new, original part, the cost of which is about 500 USD

An alternative version of Chinese production will cost 100 USD.

so they decide to remove the converter unlimited completely and weld an empty flame arrester.

It is important! Experts recommend changing the converter unlimited to the original only once, on new cars.

Subsequent investment in an expensive original  converter unlimited is impractical,

Some universal models are several times cheaper than branded items

and at the same time work with the same efficiency.

Keep the converter unlimited. Don’t cut it off!

Keep the converter unlimited. Don't cut it off!

 Nowadays in the vastness of network,

you can find many tips where motorists offer their less experienced colleagues to cut off the converter unlimited on a car.

It’s time to figure out

why this element of design was so annoying for some drivers, and why in fact it should be left in its place.

The first and most important thing why unfortunate converter unlimited is so annoying for many motorists is its cost.

And everything because the  converter unlimiteduses expensive platinum. That is why few people want to spend huge amounts on replacing converter unlimited.

As a result

many drivers simply decide to remove the part, and install a flae extinguisher on its place in the muffler.

On the one hand, this move is cunning and even somewhat reasonable (a slight increase in power).

 

On the other hand, it’s better not to do this at all.

Firstly, it is necessary to clarify a simple truth that a car without  converter unlimited becomes much “dirtier”.

Of course, some kind of ecology doesn’t concern most people. If so, then it is worth considering that without a  converter unlimited the car will start to smell worse.

Secondly, installation of a substitute on lambda sensor violates correction of composition of air-fuel mixture.

Incorrect operation of engine leads to increase in fuel consumption, a large amount of soot is forme in combustion chamber.

This

 in turn, is fraught with numerous negative consequences not only for the unit itself, but also for other nodes.

Thirdly, the removal of converter unlimited from exhaust system and installation of a substitute on some models lead to increased consumption of engine oil.

And this, after all, is an additional expense in the long run.

Thus, it is quite obvious that it is better to spend money on a new converter unlimited once than to deal with numerous problems after a while.

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One common consequence of converter unlimited removal is increase oil consumption.

This phenomenon does not occur on all engines,

but on the web you can find many stories of car owners who faced a similar problem. There are many speculations about reasons.

The most realistic is reduction of back pressure in exhaust system. converter unlimited creates a back pressure, due to which the oil scraper rings correctly do their job.

But without a design on some cars, situation is changing.

Let us look the list of models on which there is an increased oil consumption after removal of a catalyst:

  • Entire line of Gamma engines from Kia / Hyundai. After removing the catalyst, oil consumption on a serviceable engine can reach 1.5 liters per 10,000 km.
  • On the other hand, it is also dangerous to leave the converter unlimited,
  • because until 2016 there was a problem with its destruction and ceramic dust getting inside the power unit.
  • Someone is at risk, and someone prefers to add oil.
  • Volvo cars with the B6324S engine (3.2 liters).
  • After removal of converter unlimited, car owners are face with a consumption of engine oil of 1 liter per 1,000 km.
  • At the same time, the piston group is in a normal state for its mileage.
  • Japanese engine 3MZFE suffers from a similar problem, which can be found on Toyota and Lexus mid-zero years.
  • The consumption of engine oil after removal of converter unlimited also reaches 1 liter per 1,000 kilometers.

converter unlimited removal procedure should be carefully monitore. Existence of dust in an exhaust system

before its installation is inadmissible, otherwise solid particles can get into cylinders.

It is recommend to install a flame arrester that is suitable for a specific engine.

It will create a sufficient level of back pressure, which will ensure minimum consumption of engine oil after removal of the converter unlimited .

 

converter unlimited Removal: What Does It Give?

If converter unlimited is defective, then when it is removed,

the car engine regains its original, factory parameters, it begins to “breathe” more easily,

resulting in reduced fuel consumption and increased power.

In cases where the converter unlimited is removed in order to modernize the exhaust system,

this procedure is usually supplemented by installation of a new exhaust pipe type silencer,

which creates significantly less obstacles to exhaust gases than the catalyst.

In combination with reflashing of a power unit (which is also performed), this leads to an increase in power of a power unit.

It should be noted that this method of tuning is often called “amateur”,

because when tuning the exhaust system performed by professionals (used, for example, to “refine” sports cars),

calculations are made and a large number of parameters are involve.

 

 

 

The removal of converter unlimited is most often a necessary measure,

but sometimes theconverter unlimited  is removed in order to finalize the exhaust system.

A faulty catalyst creates a lot of unpleasant problems in the form of errors that light up on a panel, as well as a significant deterioration in dynamic readings of a car.

The state of converter unlimited and correctness of its operation are monitore by the so-calle lambda or oxygen sensor.

The sensor monitors the consistency of exhaust, if the converter unlimited is not working, composition of exhaust changes, to which lambda immediately reacts and reports a corresponding error.

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Repair of  converter unlimited is not possible, in case of failure, it is necessary to completely remove defective converter unlimited, and install a new one in its place.

The catalyst is remove for a reason that the cost of a new one is quite high, so most often in the event of a malfunction, a flame arrester is installe in its place.

Removal of converter unlimited cannot but be invisible

; many describe it in different ways. Some say that it felt like there was a trailer or an anchor from which they got rid.

Others say that the car had a second wind, but they all have one thing in common :

significant improvement in dynamic performance.

The removal of converter unlimited is an extreme measure, which is undesirable if the engine works as it should.

In addition, if financial ability allows you to perform a full replacement of converter unlimited with a new one, then it is better to do just that,

in which case you will not have to interfere with exhaust system, as well as brains of your car.

It will not require any tricks and other “lotions”, which can not be avoide when removing the converter unlimited.

Types of converter unlimited

Types of converter unlimited

 

  1. Two way converter unlimited: this is the much older type of converter.
  2. It carries out a dual function of oxidizing carbon monoxide to carbon dioxide and
  3. oxidation of hydrocarbon to carbon dioxide and water. This chemical reactions occur at the same time.
  4. Because of the inability of a two way catalytic converter to filter out oxides of nitrogen,

 

  1. Three way oxidation reduction: this is the more advance type of converter unlimited .
  2. Here three different reactions happen simultaneously.
  3. The reactions are the reduction of nitrogen oxide to nitrigen and oxygen,
  4. the oxidation of carbon monoxide to carbon dioxide and conversion of hydrocarbons to carbon dioxide and water.
  5. Diesel oxidation converter unlimited:
  6. It makes use of the oxygen present in the exhaust to convert carbon monoxide to carbon dioxide
  7. and unburnt hydrocarbon to water and carbon dioxide.

Where do the harmful gases come from

This engine run on gasoline which are fractions of crude oil distillation.

When the gasoline is burne with oxygen from the air in the engine,

it produces water and carbon dioxide in the gaseous form.

This is accompanie by other substances including toxic materials.

Harmful gases are also produced when we use leaded fuel in our cars.

A bad  engine is also a culprit as it doesn’t burn the fuel efficiently,

this causes unburnt substances to pass out of the exhaust.

This is likely to happen as the engine experience wear and tear after along time of usage.

 

Types of converter unlimited
Types of converter unlimited

Why should I be concerned

Environmental impact of harmful substances released by the exhaust of vehicles are devastating.

This toxic substances include hydrocarbons, carbon monoxide

and nitrogen oxide. Hydrocarbons accumulation will produces smog as witnessed in large cities.

Carbon monoxide is a poisonous gas that harms both humans

and other animals while the nitrogen oxide causes acid rain and smog.

This harmful substances are also thought to cause global warming in the long run.

This is why the converter unlimited is employe to reduce emission of this substances.

How effective are converter unlimited 

converter unlimited is have proven to be highly effective in controlling toxic emission.

Recent studies have shown that a car that has a converter unlimited installed will produces 87% less hydrocarbon,

85% less carbon monoxide and 62% less nitrous oxide in its entire life cycle.

The converter unlimited typically last for ten years but like other car components,

this may not always be the case.

There are a lot of factors that are responsible for the damage of aconverter unlimited .

Generally, after 50, 000 miles of driving it will not be as effective as a new one and it is right to change it now.

It is a durable component of the car that hardly gets damaged

but if it eventually gets bad, it will lead to a sluggish engine performance or total shutdown.

In an ideal situation, the converter unlimited is replaced only two times in a particular car.

Maintenance tips for your converter unlimited

  • Avoid speeding through bumps and pot holes as they can potentially damage your converter unlimited
  • Install an alarm system in your car, this will ensure your converter unlimited is not stolen from your vehicle.
  • Other contaminate of a converter unlimited is the enggine coolant when it leaks into the combustion system.
  • Always check to make sure the cylinder head is intact to prevent this leakage.
  • Don’t use leaded fuel as this will make the catalyst inactive, thereby preventing it from working properly.

Final say: the  converter unlimited is a durable component of the car, it will last as long as you maintain it.

Because of the special elements it contains,

it is a major target of car theft. Make sure you park in a good place and have your alarm switched on.

Whenever you need to replace it, make sure you get a good one and also ensure it is properly installed.

Can you Gut Your Existing Cat?

 

The simplest and cheapest way to remove the converter unlimited  is simply to gut your existing pipe.

To do this, get the car on a lift or stand or however you choose to get under it and unbolt theconverter unlimited .

Once you’ve removed the converter unlimited, the converter unlimited will look like a honeycomb on the inside. It’s solid and tough to remove,

but using a crowbar as a chisel and a hammer, you can break it out.

It can be a slow-going process to remove all of it, but the process can be aided

by using a drill with a long bit to start weakening the honeycomb structure,

which is very sturdy. Once all of the cats are removed, replace the empty converter unlimited shell and your car is good to go.

In a time when emissions laws and regulations are getting more strict by the day,

it is becoming a greater headache for those who enjoy modifying and tuning their cars.

Most car enthusiasts will know that a standard downpipe is fitted with a restrictivr converter unlimited

While cats are obviously are instrumental in keeping our air clean and breathable, they are no friend of the high-performance car when you want it to perform.

It is for this reason that many people who are interested in tuning a car will often switch out parts of their exhaust system to make it as unrestricted as possible.

This is often done by changing the downpipe for a straight-through de-catted pipe or modifying the standard pipe by “smashing” or “Gutting” the original  converter unlimited out of the OEM part.

While this is great for performance gains, it can cause trouble with the authorities and inspections, as it is the law that you have a converter unlimited in your vehicle, in order to

meet the strict standards and regulations.

However, there are an increasing number of car owners who are dodging fines and penalties by using a Fake or Dummy converter unlimited

What Is a Fake converter unlimited?

A dummy converter unlimited is a special section of straight pipe with a “decorative” housing that is intended to look like it has a cat inside the pipe.

These are intended to fool any person who is doing a visual inspection of the vehicle, whether that be at a test center or a cop at the side of the road who pulled you over.

In some locations within the US, if you are caught with a catless downpipe, you might face fines of up to $2,750 and your car could get impounded.

This is where a dummy cat comes in handy. You get all of the performance benefit, but you are decreasing your risk of penalty.

The obvious difference between a dummy cat and a real cat is that these products do notperform the exhaust cleansing function of a catalytic converter in any way.

How can you tell a converter unlimited is real?

The only real way that a converter unlimited can be proved real or fake is by an emissions or “sniffer” test.

There is no way for a cop at the side of the road to tell if you have a fake or a real catalytic converter installed on your vehicle.

People who are in the know can usually tell if a car is a straight-through exhaust by the sound,

but it would be impossible to prove fact without the proper testing equipment.

(If your state has annual emissions and inspection for vehicles you may need some help from a tuner to ensure you pass those)

Where Can you Buy A Dummy Or Fake converter unlimited

One of the most popular fake converter unlimited is known as All flow test pipes, which can be picked for around $50 usually

. This is pretty cheap when you consider how much a real  cconverter unlimited osts

Diesel converter unlimited or premium cars

Modern motorists have an excellent opportunity to get rid of a faulty catalytic converter when and where they want to do it. Usually there are plenty of car service stations which are ready to give some information on purchasing old catalysts. Specialized companies always buy used converter unlimited  in any quantity and offer good deals, both to individuals and large suppliers.

Now you can sell converter unlimited , the price for the device will be high, and the operating conditions are usually transparent. The purchase of catalytic converters is equal for both from foreign and domestic manufacturers in any condition. You can calculate the cost of a scrap  converter unlimited using a special calculator or simply by calling consultants. It is not only a profitable but also a satisfying process, due to your will to recycle the old item.

Catalytic converter core buyers

In which cases should the converter unlimited be sold

Is it really necessary to consider mileage and driving conditions? Should everyone follow a producer’s manual? Which signs can help to understand the vehicle problem? These questions and many others are usually concentrated in heads of modern drivers, thinking of their car maintenance cost.

A converter unlimited malfunction is indicated by the power unit decreasing in its work. It is easy to perceive because of some distinctive features. This occurs when the honeycomb structure melts or becomes clogged with soot and exhaust gases are difficult to escape. An additional booming or rattling sound indicates the destruction of the car’s ceramic of aconverter unlimited . Excessive smoke with an unpleasant smell comes out of the exhaust pipe in case of a failure.

Processing is a basic need for individuals who need to discard or improve the working of their exhaust systems. The best spot for this is to find scrap vendors. They are the best companies to sell or reuse your converter unlimited. It is always better to collect more information on prices and possibilities to recycle a converter unlimited.

recycle a catalytic converter

 

How to independently determine the price of a  converter unlimited

Talking about the causes which affect the price of aconverter unlimited , it is better to mention general ones. Sales market is one of the biggest influencers. Better converter unlimiteds are provided for the European car market, and if you need to sell a car catalyst, originally intended for third world countries, then they will not give a high price for it.

The quality of the converter unlimited will also depend on the class of vehicle it is installed on. High mileage and long-term operation negatively affect catalysts, and therefore are not very optimistic about its value. As you know, the converter unlimited  has the property of “emptying”, and therefore a sporty driving style will make it cheaper. If certain additives are present in gasoline or other fuels, then over time the precious metals will be washed out.price of a catalytic converter

Usually the composition of a car converter unlimited initially contained Pt, Pd and Rh. With time and modernization, the contents can change, but the idea and process of purification remains the same. One ton of ceramic converter unlimited contains about one thousand and five hundred ppm of Pt, almost one thousand ppm of Pd, and about three hundred ppm of Rh.

Diesel converter unlimited or premium cars

Diesel converter unlimited or premium cars contain Pt and Rh. Although their metal contents are about 2.5-3.5 thousand ppm. In general, the acceptance of converter unlimited  with similar content is about seventy percent. The cost of such parts of the exhaust system on average varies between sixty to seventy five USD per 1 kg. This type of a catalyst can be attributed to an endangered species, and according to some sources, the average price for it is up to eighty USD per 1 kg. Considering these simple figures one can understand the price of the scrap item. Calculate it by yourself and discover benefits from selling. Profit from a great deal with one of your local recycling stations.local recycling stations

 

Myths about scrap converter unlimited prices

Let us look at several myths about scrap catalytic converter prices and how to decide what is right and what is wrong. The first one is that diesel is always more expensive than gasoline catalytic converters. When evaluating aconverter unlimited, do not rely on the type of engine.

In modern diesel cars, a particulate filter is used and catalysts are installed on all power units, both gasoline or diesel. It is better to pay attention to the year of manufacture and the class of the car. Second myth is that old catalytic converters are more expensive than new ones. It is new items that contain more precious metals.

And the last, but not the least is that European converter unlimited are more expensive than others. This is also a wrong judgment, because the highest price for buying catalysts will be not only for a high-quality European converter unlimited , but also for their Japanese counterparts.

Protect your car and drive safely

It is common that all converter unlimited have sequential numbers, and this is something that can be utilized to decide the purchasing cost. Experienced organizations will request the sequential number of your item before providing the cost estimate tag.

Protect your car and drive safely to earn on scrap converter unlimited The sum you get will be of great help when it comes to repairing the catalyst. More and more companies offer recycling of old converter unlimited s and looking around attentively, you can find your best partner.

converter unlimited (cross section)

converter unlimited (cross section)

Many of the gases produced by cars as the result of the combustion of petrol are toxic to humans and harmful to the environment, including nitrogen oxides, carbon monoxide and hydrocarbons.

converter unlimited (cross section)
converter unlimited (cross section)

These gases are produced because there is enough oxygen available to oxidize the carbon fuel in these engines completely into carbon dioxide and water.

We have therefore invented technologies like the  converter unlimited to reduce the impact of these harmful gases.

converter unlimited  are used in vehicle exhausts systems to provide a site for the oxidation and reduction of about 98% of those toxic by-products into less hazardous substances like carbon dioxide, water vapor, and nitrogen gas.

converter unlimited  were invented by a French engineer in the USA in the 1950s.

His invention relied on a metal casing that had a coating of platinum on the inside to speed up (catalyse) the oxidation of the car exhaust fumes.

 

However

theuse of leaded petrol initially scuppered his invention, as the lead in the petrol coated the inside of the converter and prevented exhaust fumes from coming into contact with the converter unlimited .

When the Environment Protection Agency in the USA introduced stricter regulations on toxic emissions in the 1970s, this led to the removal of lead from petrol in the States and the compulsory use of converter unlimited  on car engines.

The UK and EU were slower to make changes: converter unlimited  didn’t become a legal requirement in the UK until the 1990s, and leaded petrol was not phased out until 2000.

Modern day converter unlimited  are ceramic honeycomb structures that are coated with precious metals such as platinum, palladium and rhodium.

Because of the precious metals coating converter unlimited  , and a recent skyrocketing of the price of these metals, they have increasingly become the target of theft as they are worth hundreds of pounds and are easy to access.

Although converter unlimited solve one problem

researchers have suggested they are also responsible for higher environmental levels of platinum group metals in the atmosphere, soil, surface water and even Antarctic ice, as a result of nano- and micro-particles of the coatings that are emitted in exhaust fumes.

How do Converters Unlimited work?

How do Converters Unlimited work?

converter unlimited  change harmful substances in a car’s exhaust gasses, such as carbon monoxide, nitric oxide, nitrogen dioxide and hydrocarbons, into less harmful substances like carbon dioxide and water vapour by means of chemical reactions.

Audi RS Q3 – exhaust

The interior of the ‘cat’ is usually filled with a honeycomb structure onto which a coating is applied that contains a catalyst – the substance that creates a reaction with the exhaust gasses, changing their chemical structure.

How do Converters Unlimited work?
How do Converters Unlimited work?

what is Precious metals?

Precious metals like palladium, rhodium and platinum are commonly used as the  converter unlimited and these have an intrinsic value that means they’re worth salvaging and recycling when the car is scrapped.

Unfortunately, these precious metals also make  converter unlimited a target for thieves.

Toyota to combat UK catalytic converter theft via covert markings
converter unlimited  need to work at high temperatures of up to 400 degrees to maximise their efficiency.

To achieve this optimum operating temperature the first units were positioned close to the car’s engine but this caused its own issues and the cat has gradually been mover further down the exhaust system, away from the engine’s heat source.

In today’s cars the converter unlimited  is found underneath the vehicle towards the exhaust outlet, a position that makes it accessible to thieves who can cut the whole unit out from underneath the car.

Types of converter unlimited s

There are various types of converter unlimited  . A simple ‘two-way’ oxidation cat works to turn carbon monoxide (CO) to carbon dioxide (CO2) and hydrocarbons, which are basically particles of unburnt fuel, to carbon dioxide and water.

More advanced ‘three-way’ catalytic converters are fitted to modern cars and these do the above while also reducing emissions of nitric oxide (NO) and nitrogen dioxide (NO2) which together are more commonly known as NOx, a major cause of localised air pollution.

• What is AdBlue?

Diesel cars typically have special  converter unlimited  to cope with the specific emissions from compression ignition diesel engines.

These Diesel Oxidation Catalyst units are routinely paired with additional exhaust treatment technologies such as exhaust gas recirculation, Diesel Particulate Filters to trap soot and Selective Catalytic Reduction which uses injections of AdBlue urea solution to remove NOx.

How to Troubleshoot converter unlimited

How to Troubleshoot converter unlimited

The converter unlimited  is a very important part of the emissions control system on your vehicle. It’s usually good for the life of a vehicle, but occasionally it does fail.

The best thing you can do is be alert for signs of trouble and head for a service facility if you suspect that theconverter unlimited  is malfunctioning.

converter unlimited

Technicians will put your vehicle on an electronic diagnostic machine to locate the source of the problem, possibly remove the oxygen sensor from the exhaust manifold or exhaust pipe ahead of the catalytic converter to see if that changes things, and replace the catalytic converter, if necessary.

It’s against the law in many states to remove a converter unlimited  and run a vehicle without one.

Interior and exterior views of a catalytic converter.

Here are five signs that something may be wrong with your converter unlimited :

  • Your vehicle’s fuel efficiency suddenly drops.

  • Your vehicle doesn’t accelerate when you step on the gas pedal.

  • your vehicle may refuse to start .

  • Your vehicle fails an emissions test.

  • The MIL or Check Engine light comes on.

The most common cause of failure in a converter unlimited in an older car is that it becomes so clogged that the exhaust gases can’t get through it to the muffler and out of the car.

(If air can’t get out the rear of the vehicle, it can’t come in the front end, so the engine dies because no air is coming in to form the fuel/air mixture.)

 

Every car sold in the United States since 1996 has had an OBD (On-Board Diagnostic) II system that tests the catalytic converter (among many other things).

If the unit allows too much pollution to escape from the tailpipe, it illuminates the MIL and produces a trouble code that can be read by a technician with what’s called a “scan tool.”

The converter unlimited is sensitive to changes in the contents and temperature of the exhaust gases, so another possible cause for failure is if the cylinder head gasket is damaged, allowing oil or coolant to get into the combustion chamber and be burned in the cylinders.

Also, if your ignition system isn’t operating properly, unburned fuel in the exhaust gases can cause the converter unlimited to wear out or break down. This is another good reason for going for tune-ups at specified intervals!

Current scrap converter unlimited prices

Current scrap converter unlimited prices

Aconverter unlimited  is one of the main elements of the exhaust system, performing the function of reducing

the emission of harmful substances and exhaust gases into the atmosphere.

It is usually installe on both gasoline

and diesel power plants in close proximity to the exhaust manifold or muffler.

The converter unlimited is subject to mandatory disposal, which is a complicated process that requires special equipment.

The purchase of a converter unlimited has been carried out almost everywhere.

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The cost of every used car catalytic converter depends on:

  • Type of device (metal or ceramic);
  • Countries of origin (Germany, France, USA, Japan or China, RF);
  • Car model, engine size, year of manufacture, country of assembly or where it was exporte;
  • From size: cut from the body, whole or broken, shredded;
  • On the purity, degree of contamination of the delivered mass: with asbestos, cotton wool or without;
  • From exchange quotations of prices for metals Pt, Pd, Rh and from exchange rates;
  • Weights, there are  converter unlimited which weight is only 100 grams;
  • Duration of operation and its intensity, up to 150 tons of 1/3 of the original;
  • On the quality and type of fuel. For example, on gas for 2 years and as a result it is almost empty.
  • The price of the first  converter unlimited is higher than all subsequent ones, even if they are in the same housing,
  • with the exception of Subaru, on the contrary, the latter is more expensive.

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Auto producers are creating more and more sophisticated vehicles to comply with environmental laws.

A  converter unlimited is a gadget of a vehicle, pointed toward lessening harmful emissions into the environment

by diminishing NO and afterburning CO. Most of all precious metals are containe in a ceramic  converter unlimited from German cars,

such as Opel, BMW, Mercedes, Audi, Volkswagen.

The cost for converter unlimited will be approximately one hundred and twenty percent of the average indicated,

but it should be taken into account that the converter unlimited from cars release after 2000 will differ significantly in price from the car manufacture before 1997.

It should also be taken into account that there is a converter unlimited with a predominance of platinum and a predominance of palladium.

Next in the price range are car converter unlimited from Japanese cars like Nissan, Toyota, Mazda, Honda.

Their cost ranges from seventy five one hundred and ten percent, followed by the cars of French automakers,

the cost of their converter unlimited is seventy to ninety five percent of the nominal.

Then, according to the cost there are American cars with sixty to ninety percent, “Koreans” – sixty-eighty five %.

The cheapest used car converter unlimited  are from Russian-made cars, unless, of course, this is an export option.

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The cost of a metallic converter unlimited is much lower than that of ceramic (almost 2.5 times).

Although new metal converter unlimited themselves are more expensive than ceramic ones, there are much less precious metals.

It is also  into account that the processing of such a converter unlimited is a more laborious and costly process.

Since it is sometimes impossible to visually determine the conditions of a  converter unlimited and it’s size,

if it is also broken, it is better to use spectral and chemical analysis.

If a used converter unlimited is sold in a tank, then the price can be determine by the corresponding marking on the body.

Sometimes evaluation is made by photographs or by phone, but this service is offere exclusively to regular customers.

The final cost of the used automobile converter unlimited is calculate after spectral and chemical analyzes,

only this way makes it possible to determine the exact content of precious metals in the converter unlimited .

The high cost of used converter unlimited is explaine by the fact that precious and

rare metals of the palladium and platinum groups are used for their production.

If you need to replace the converter unlimited on a car, do not throw away the old one, sell the used converter unlimited  to get a payment.

This will save money before purchasing the new device and it will cost you less. Plus, you show that you care about the environment.

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Common malfunctions of a  converter unlimited can occur due to exposure to high temperatures over 1000 degrees and chemical reactions.

As a result, the part can burn out or melt. The second most popular reason is low-quality fuel, which cannot burn completely.

It burns out in the collector or the unit itself, clogging cells and making it difficult for air to pass.

A similar situation can happen with high oil consumption in the engine, which can also actively contaminate filters.

The presence of problems in the operation of a car converter unlimited can be determine even just looking at it.

If the body of the part is deforme, there is a high chance that it is damage. At the same time,

it will not be possible to inspect the device from the outside for clogging with dirt and combustion products.

You will need to remove the clogged converter unlimited.

If there is an initial stage of wear, without damage or contamination of cells and the converter unlimited  is not deforme or melted,

it can be sold to a specialize company getting a good profit.

Basic price is the following: ceramics – up to 600 EUR/kg, particulate filter (PDF) – up to 300 EUR/kg, metallic foil – up to 70 EUR/kg.

converter unlimited is stolen. Can I drive?

converter unlimited is stolen. Can I drive?

The skyrocketing price of palladium, fueled by increased market demand for this precious metal, has turned into a wave of thefts of a car converter unlimited.

According to the latest statistics, over the past six months, palladium prices have increased by more than 50%. As a result, this metal, which is actively used by automakers in a converter unlimited , designed to reduce harmful engine emissions, for the first time since 2002 has become more expensive than gold. This fact provoked the theft of catalysts.

Removing a converter unlimited from the car is not too difficult. It takes several minutes, and video instructions can be found on the Internet.Thieves operate in groups: at night they drive up to the chosen vehicle, saw off the converter unlimited with a piston saw, and then drive on. It is difficult to find robbers, as they hand over the stolen converter unlimited for scrap at pick-up points that do not require identification.

Experts attribute the growth in demand for palladium to new tightening of environmental requirements for cars, which caused the so-called “diesel gate”. According to the forecasts of the world’s largest palladium producer, the metal deficit in the market will persist until 2025. This year it will reach 1.4 million ounces.

One of the frequent converter unlimited  victims is a Toyota Prius from 2009 to 2016.

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For owners of hybrids, the theft of a  converter unlimited has become a headache. Because of it, the general insurance of the car increases in price, and the part is expensive if you pay for the repair yourself. But in case if it happened to your  converter unlimited and you have doubts about possible consequences, it is better to get more information.

There are certain disadvantages in driving without a converter unlimited, these include increased emission of harmful gases, non-compliance with environmental standards, smell of gases inside the car, increased noise, likelihood of burnout of the exhaust system.

What can happen if you drive without a converter unlimited?

There will be more caustic smoke, noise, environmental damage. Many argue that driving without aconverter unlimited  will not lead to anything. This is an erroneous opinion, because our exhaust system service already has dozens of cars with burned-out exhaust systems due to the lack of a converter unlimited.

The burnt exhaust system is the first and most frequent thing that happens when driving without a converter unlimited . No matter how expensive your car is, all stock exhaust systems are made from the same steel, and they are not good at all. You can drive without a  converter unlimitedif you have an engine up to 50 HP. It may not burn out, but are there still such cars. If you drive without a catalyst, then you will have to change the exhaust in a year or a year and a half, and this is completely different money, even in comparison with installing the original converter unlimited.

Traffic fumes without a catalyst will be very caustic. People in a car can be easily poisoned if you stand in a traffic jam and open a window with a favorable wind. converter unlimited thereby deactivates the most dangerous components and chemical compounds in gases, so that you can drive safely. A backward wave of gases will not get into the engine of your car.

Sound of the exhaust system will change, it will become more severe and loud. The presence of aconverter unlimited can soften the sound. But its main function is to extinguish high temperatures, unfortunately the only way to get rid of the car noise is to install additional mufflers if you are going to drive without a converter unlimited And if you like the noise of a car, and you want to highlight it, you can put a resonator instead of a converter unlimited and the sound will become much brighter! Search for a recycling company in the Buyers Catalog that will purchase your converter unlimited at the best cost.

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Can I drive without a converter unlimited?

Yes, you can drive without a converter unlimited, but you need to approach everything with your head. If you do not want your car to be repaired, then first you need to make sure that removing the converter unlimited is the best way for you.

It is normal also for a thief to pay special attention when selling aconverter unlimited. Their scope is to sell them at the highest cost. This is important also for a car owner, when you need to change a converter unlimited. You can calculate the approximate cost of catalyst processing on our website on the Calculator Page. A spot that has vast experience in purchasing a converter unlimited is the best in the event that you need to sell it.

How converter unlimited reduce air pollution

How converter unlimited reduce air pollution

converter unlimited appeare just in the first half of the 70s and, as you know, US automakers were at the forefront here for a while.

Curiously

, in addition to directly reducing the toxicity of exhaust,

these converter unlimited have dragge along with the modernization of several areas of development of the automotive industry.

This was due to the very principle of their action, which, by the way, has not change until now.

For some time, and on different models, converter unlimited coexiste with carburetors or mechanical injection. For example, Chrysler

, having burne itself with electronic fuel supply back in the 50s, was in no hurry to transfer its engines to it.

But limiting norms for the content of various elements in the exhaust were approve by law.

It was necessary to somehow link the catalyst and the carburetor. Ecology is the engine of progress.

The metal barrel, locate between the exhaust manifold and muffler-resonators, has a longitudinal honeycomb inside,

where the surface is covered with a layer of a special substance, which is a converter unlimited.

Let’s just say that catalyst platinum with the addition of palladium is used as the latter, which converts harmful CO and CH into carbon dioxide

and water. Such catalysts were called two-component, that is, capable of neutralizing only a couple of toxic components. In 1977,

rhodium was added, so that nitrogen oxide was transformed into a mono-element.converter unlimited have become three-component.

So, this relatively simple chemical process proceeds without problems only under ideal laboratory conditions.

In real operation, manufacturers are faced with the fact that the correct operation of converter unlimited and,

in general, its resource is under constant threat.

As it turned out, the catalyst can properly work only when the ratio of the combustible mixture

by air and fuel is in the proportion of 14.5–14.7: 1.

Deviations to one side or the other reduce the conversion efficiency of CO and CH or NO.

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The converter unlimited honeycomb structure with ultra-small cross-section tubes was chosen

because this way it is possible to maximize the area on which the substance acting as a converter unlimited is applie.

Accordingly, the volume of catalyst “processing” of exhaust gases is also growing.

To make the air-fuel mixture stable, carburetors began to be supplemente with electronic control.

In 1975, in the United States, transistor ignition systems appeared,

which minimized gaps in sparking, from which fuel burned out in catalyst.

We turned to the exhaust gas recirculation system, which,

by lowering the combustion temperature of fuel mixture, reduces the number of nitrogen oxides.

Finally, the fight for the environment, as well as the desire to remove more power, also contributed to the early introduction of electronic injection,

a system that can fully unleash the potential ofconverter unlimited .

At the same time, in the 70s, another event took place,

under the influence of laws and public, oil producers abandoned additives based on tetraethyl lead.

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And converter unlimited continued to be improved. A quarter of a century ago,

a keg moved from under the underside of a car into the engine compartment, right next to the exhaust manifold.

This was necessary for the catalyst fastest-warming up and reducing harmful emissions immediately after starting the car.

The  converter unlimited substances begin to act only at 250-300 degrees.

Later, the development of separate electric heating with a capacity of up to several kW was proposed.

There were systems of two catalysts, where the first was located directly in the path and worked while the main unit was warming up.

Adsorption traps for hydrocarbons were set up, holding them until the  converter unlimited reached the operating temperature.

Catalyst experiments have been and are being conducted with filler materials.

Refractory ceramics are relatively heavy and far from ideal for creating ultra-thin catalyst honeycombs.

The metal for cells was used before, and now it is being used again, at a different technological level, using various bimetallic alloys.

Lightweight, resistant to temperature, thin as foil, so you can significantly increase deposition area of ​​platinum, palladium, and rhodium.

Car owners try new options installing a universal catalyst.

But universal catalyst, like the original, is highly dependent on external factors.

It is impossible to give a full guarantee on it.

Usually, they serve 60-80 t.km, but they can fail earlier if there is a failure in an ignition system or an engine operating system.

It is preferable to install a universal converter unlimited:

  • If the car is under 5 years old;
  • If you go through the inspection yourself;
  • If you don’t want to pollute the atmosphere;
  • If you are planning to travel abroad.

Limiting parameters of toxicity of exhaust gases are regulate by law in many countries by special organizations. For example,

in the United States, this issue is controlle by the Department of Environmental Protection,

California has its department for overseeing air resources (California Air Resources Board).

In Japan, the Ministry of Transport deals with the purity of the exhaust, in Europe it is a special European Commission.

As a rule, the degree of environmental concern directly depends on the economic and social level of the country’s development.

Also, norms regulate by the law must be strictly implemente in practice.

That is why many  converter unlimited inventions had been implemente into the car item,

responsible for cleaning the exhaust gas converter unlimited is usually combine with an exhaust manifold.

Such an arrangement of a former affects its efficiency, but makes assembly more expensive and can lead to damage to a piston group.

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The lambda sensor, which determines the percentage of oxygen in the exhaust, and sends a signal to correct the mixture,

appeared back in 1976. Then a sensor was adde behind the catalyst, which monitors the quality of gas cleaning.

Bosch started measuring oxygen content back in 1968, but the first lambda sensor did not appear until eight years later – on the Volvo 240/260 for the North American market.

A little later, other manufacturers also realized that without feedback from the control unit, the catalyst cannot provide maximum efficiency.

Get rid of soot!

In the early 2000s, it was the turn of diesel engines. They, equippe with already familiar catalysts,

began to be equippe with diesel particulate filters.

The fact is that the temperature of exhaust gases in no-load modes is lower here than in gasoline engines.

It is not enough for complete combustion of carbon, so particulate matter or soot is obtaine, which can pass through the catalyst.

The particulate filter is located in front of the converter unlimited . It also has platinum and the same honeycomb channels.

Only the latter are staggere and are divide into inlet and outlet.

And between them, there are partition converter unlimited filters that contain solid particles with nitrogen oxides.

It seems to be the same filter, but with a fundamental difference. It does not accumulate solid particles.

converter unlimited filter burns them out with the help of oxygen release from nitrogen oxides

and an additional nozzle that supplies diesel fuel to the unit.

This complicated but small automotive part plays a huge role in cleaning the environment. Take care of your converter unlimited!

Сlean converter unlimited without removing

Сlean converter unlimited without removing

Every car converter unlimited is a container in which two connecting pipes are built.

Usually, it also contains a miniature ceramic honeycomb with a converter unlimited layer applied.

The high price of a converter unlimited is explained by the fact that this coating is made on the basis of precious metals.

Exhaust gases can clog honeycombs with carbon deposits and soot, impairing the permeability of a converter unlimited.

It is important to take care of car converter unlimited in advance, but many vehicle owners consider if it is possible to wash  converter unlimited without taking off or cutting it off.

Cleaning your vehicle’s converter unlimited can be beneficial and extend its life in the following situations:

  • If manipulation is carried out for prevention purposes, that is, before any problems appear.
  • If there is no damage in cells, and soot is simply packed there.
  • If the  converter unlimited structure has not been melted due to the use of leaded gasoline.

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How to identify an urgent converter unlimited cleaning need?

There are some signs which tell about the possible need to wash converter unlimited.

Before you flush the converter unlimited, you need to make sure that it needs it. The following signs can confirm clogging:

  • motor power decreases;
  • fuel warning indicators, on the contrary, are increasing;
  • some difficulties are observed when starting the engine;
  • the motor can stop at idle;
  • in vehicles that are equipped with a pair of lambda sensors, a special indicator with the inscription Check Engine indicates the presence of a problem. Electronic equipment identifies the degradation of a  converter unlimited and reflects one or another error.

To properly wash your car converter unlimited , you need not miss the moment when the ceramic filling has not yet completely deteriorated.

Therefore, the part must be washed in advance, before the first problems arise.

This procedure does not involve much effort and material costs less than purchasing a new item by the vehicle owner.

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Car repair specialists practice the following options for washing the converter unlimited:

  • preventive cleaning with detergent;
  • multiple flushing;
  • mechanical cleaning.

Preventive washing, as a rule, is carried out with a mileage of 70 – 80 thousand km.

This method allows you to do the procedure without dismantling the converter unlimited.

Multiple flushing is used to clean a heavily soiled element.

In order to clean the converter unlimited in this way, you will need to disassemble part of the vehicle’s exhaust system.

Mechanical cleaning is carried out using a compressor and a brush. This type of catalyst cleaning is also performed on the dismantled section of the converter unlimited.

The need for mechanical cleaning arises when it is not possible to remove contamination by flushing the part.

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When will  converter unlimited washing help?

Now let’s talk about how to flush a converter unlimited on a diesel or gasoline engine.

First, there are a few cases where the washing procedure really helps.\

If cleaning is carried out for preventive purposes, and not after the appearance of problems with the catalyst.

In the absence of damage to the honeycomb cleaning without dismantling is recommended.

converter unlimited cleaning is allowed if combs are a little clogged.

This means that the element is in the initial stage of wear. If there is no fusion of the ceramic structures of the element and none of the three cases suits you,

you will have to install a new converter unlimited. Cleaning won’t help.

After using the liquid cleaner without removing the  converter unlimited from a car, the following positive changes are observed in various vehicle systems:

  • carbon deposits are removed;
  • engine power increases;
  • reduced fuel consumption;
  • reduced toxicity of exhaust gases;
  • increased fuel knock is eliminated.

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All these transformations are possible only when the professional cleaning of the catalyst is carried out. It Is better to follow detailed instructions for the use of the liquid washer.

Cleaning the vehicle  converter unlimited with the liquid cleaner will only be successful if the following conditions are met:

  • Fill the gas tank 1/3 full.
  • Pour Hi-Gear cleaner into the gas tank.
  • Fill the tank up to 100%.

Take a look at your car and its parts to prevent problems and expensive repair procedures. There Is no need to consider long and complicated maintenance activities.

If, after adding the additive to gasoline, it was not possible to restore the catalyst’s performance, then you cannot do without disassembling the exhaust system of a car.

Get your own catalyst cleaning experience and enjoy great results without too much work.

How important is the converter unlimited in a car?

How important is the converter unlimited in a car?

Importance of a converter unlimited is essential

but if you have doubts, then read the article below.

In Europe, obligation to equip all cars with aconverter unlimited appeared back in mid-1990s. The USA started using converter unlimited much earlier, having realized in a timely manner that something needs to be done with harmful substances in the exhaust gases of vehicles. Other countries had no obligation to install exhaust converter unlimited , until the end of the 1990s. And only with the advent of unified customs regulations everything began to change. As a result, today almost all new transport is equipped with catalytic converters.

Most car owners remember or learn about the existence of a converter unlimited in the exhaust system only when they hear a phrase like “your converter unlimited is dead” from a mechanic. In this case,  converter unlimited should be professionally recycled.

converter unlimited is a detail of the exhaust system, which is responsible for eliminating in gases and substances harmful to humans and environment in general as hydrocarbons not burned in cylinders, soot, carbon monoxide CO and nitric oxide NO. All these substances are forced burned out, turning into much less chemically aggressive substances: water, CO2 and nitrogen. This is due to chemical reactions occurring in catalysts with the help of radium, palladium and platinum.

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converter unlimited is a simple device where a complex chemical process proceeds

Usually it is a stainless steel case, inside filler, metal or ceramic, with a honeycomb structure. Due to this, a huge area of active surface is covered with a thin layer of an alloy of platinum, rhodium and palladium.

converter unlimited reaction begins when the temperature reaches 270 degrees Celsius, as a result of interaction of exhaust gases with the surface of the catalyst. Carbon monoxide turns into dioxide, hydrocarbons turn into water and again carbon dioxide, and nitrogen oxides turn into water and nitrogen. As a result, it is possible to achieve a high degree of purification of exhaust gases and neutralize harmful substances.

The process goes while the exhaust gases move through the fine-meshed ceramic or metal cells inside the “barrel” of a converter unlimited, coated with an alloy of these rare-earth metals.

converter unlimited is an expensive and relatively short-lived part

Even in the best case, few neutralizers will “live” more than 120,000 km. run. Usually they fail for several reasons. Ceramic catalysts can be destroyed at an accelerated pace when the vehicle often drives through serious bumps. Due to shaking and bumps, thin walls of honeycombs corny crack and chip.

Another reason to change the converter unlimited :

  • engine problems in lubrication system,
  • cylinder-piston group,
  • ignition,
  • unburned fuel and oil.

Approximately the same effect is obtained by excessive pressing of a gas pedal.

A converter unlimited that has collapsed or clogged with deposits will not only cease to fulfill its function, but will also greatly complicate the exhaust gas exit from the engine. It leads to a noticeable loss of engine power.

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What you can do with a failed “converter unlimited”?

The first thing that comes to mind is to replace it with the same, but only a new one. This is the most expensive option. Prices for new branded converter unlimiteds differ and require urgent solutions to earn extra money for such a move.

Get acquainted with a professional team which is ready to purchase your old catalyst helping you to cover replacing costs. Main advantage of such a company is accurate analysis using the best computing equipment, as well as instant payments.

converter unlimited price is determined by:

  • type of material: ceramic or metal;
  • brand of the transport,
  • year of its manufacture;
  • type and engine size.

Ceramics have a different price category, so if you want to hand over several items, you must keep each separately from the other.

Important conditions for possible purchase of a converter unlimited are:

  • natural humidity of ceramics, presence of soot;
  • lack of asbestos;
  • integrity by which it is easier to recognize the type of catalyst.

The converter unlimited cost highly depends on the brand. Approximate purchase rating cost will be as follows:

  1. German cars.
  2. Japanese transport.
  3. French production. Such catalysts contain slightly fewer precious metals, which affects the catalytic converter price.
  4. American vehicles.
  5. Korean production.
  6. Transport produced in Eastern Europe (Russia, Ukraine).

Relying on the purchase price rating, one should not forget that catalytic converters price varies depending on the year of manufacture. The mechanism of the same vehicle, released in 1997 and 2005, cannot be sold at the same price.

Ceramic items has a fairly high amount of materials. Such catalytic converter is very easy to sell, despite its damaged look and form.

Remember that handing over converter unlimited for recycling, you make the most correct decision. Proper disposal of old, damaged and broken parts is of great importance. Ability to get paid for it is a great bonus.

converter unlimited cost for different car brands

converter unlimited cost for different car brands

Why are car converter unlimited  worth so much?

converter unlimited  alone do not cost much if one thing is not taken into account. The design of this item costs no more than 150 USD for a best matrix and best metal.

But main price is precious spraying, which includes platinum, white gold and many other dredges, metals that are oxidized, evaporated and mixed with exhaust gases during heating, eventually converting them into harmless gases.

If not for this spraying, then any driver could afford to buy a new fresh converter unlimited. Unfortunately, the value of a brand and company that sells the product is still wound up on a production cost of a converter unlimited . As a result, such spare parts are very expensive, which of course affects the demand for this product.

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How to choose a converter unlimited? Should one buy expensive or cheap? You must always choose a converter unlimited for a car engine.

The more powerful the engine, the better the converter unlimited should stand, for example, if you have Solaris, Focus, Fabia, then converter unlimited can be supplied just good, from Magnaflow, Emitek, Bosal and other companies that have successfully established themselves in exhaust system market as companies producing high-quality and durable products for medium power motors.

Their cost starts from 450 USD. If your car is expensive, for example, X6 or Escallide, Q7, then the converter unlimited must be installed well, again Magnaflow, Emitec will do, but it is better to install HJS, Vibrant, Fabspeed. The price depends entirely on what kind of engine you have and what kind of car you have.

The converter unlimited must always be installed in accordance with the engine. If you have an engine up to 3.0 liters, then Bosal, Magnaflow, Emitec, Walker, AWG, Mg-race are perfect. If your engines are more powerful, then you need to install have to be durable and with higher throughput, such as HJS, Vibrant, Fabspeed.

Let us talk more about the cost of used converter unlimited and for what reason it differs. Cost depends on the amount of precious metals in various catalyst types.

The cost of a used item is determined by the marking on housing. It also depends on indicators such as region of production, type of converter. Depending on value of precious metals on cost may fluctuate. Usually recycling companies accept all types of catalysts, from any car brands, all types of industrial converter unlimited!

Articles about catalytic converter in Egypt — Photo № 2 | AutoCatalyst MarketThe average pricing for some general brands of used converter unlimited is the following:

1. Audi 2 EO 188 BB – from 10 to 250 USD per kilogram

2. Alfa Romeo 60608727 Benz – from 8 to 250 USD per kilogram

3. Mercedes KT 1132 Diesel – from 8 to 250 USD per kilogram

4. BMW (8509243) DPF – from 8 to 250 USD per kilogram

5. Fiat 2.2 HDI Diesel – from 10 to 300 USD per kilogram

6. Daihatsu 6 (87705) Benz – from 8 to 220 USD

7. Ford diesel – from 6 to 200 USD per kilogram

8. VolksWagen VW DPF – from 10 to 250 USD per kilogram

9. Nissan – from 15 to 300 USD per kilogram

10. Chrysler (200 850 72833) Diesel – from 10 to 250 USD per kilogram

11. Opel Opel GM from 10 to 300 USD per kilogram

12. Mitsubishi Mitsubishi benz – from 10 to 250 USD per kilogram

13. Renault Diesel – from 10 to 250 USD per kilogram

14. Volvo (6649 6842941 P01) Benz – from 12 to 230 USD per kilogram

15. Peugeot Diesel K201 – from 15 to 280 USD per kilogram

16. Mazda (BJF 16F20 Kat Filtr) Diesel – from 15 to 300 USD per kilogram

17. Jaguar (AG) – from 15 to 300 USD per kilogram

18. KIA Benz – from 10 to 250 USD per kilogram

20. Land Rover – from 10 to 220 USD per kilogram

21. Hyundai – from 10 to 250 USD per kilogram

22. Toyota – from 10 to 280 USD per kilogram

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Ceramic type

Most precious metals are contained in converter unlimited from German cars, such as Opel, BMW, Mercedes, Audi, Volkswagen. The cost will be approximately 120% of the average, but it must be kept in mind that the converter unlimited from cars introduced after 2000 will differ significantly in price from the same, but removed from a car manufactured before 1997.

The next in the price range are Japanese cars – Nissan, Toyota, Mazda, Honda. Their cost ranges from 75% to 110 percent, then French automakers with the cost of their catalyst of 70-95% of the nominal. Then American cars – 60-90%, and “Koreans” – 60-85%. The cheapest used catalysts are obtained from Russian-made cars, unless, of course, this is not an export option.

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Metal type

The cost of this type is much lower than ceramic (almost 2.5 times). Although new metal converter unlimited are more expensive than ceramic ones, precious metals are of smaller quantity.

It is also taken into account that processing of such a truck is a more laborious and costly process. If the old converter unlimited in a tank is on sale, then its price is determined by corresponding marking on the case. The final cost of used  converter unlimited is calculated after spectral, chemical analysis, only in this way, you can determine the exact content of precious metals.

The high cost of used converter unlimited is explained by the fact that precious and rare metals of palladium and platinum groups, such as palladium, platinum, rhodium, are used for their production.

We offer car repair companies and other law firms mutually beneficial, ongoing cooperation on the purchase of converter unlimited on a contractual basis.

According to value,  converter unlimited are divided into two types: in the first, in composition there is more platinum, and in the other – palladium. A large amount of platinum is present in diesel engines, and Euro-2 cars from 300-1000 μg / g, palladium (200 to 800 μg / g), rhodium (50-100 mg / kg) – in Euro 4 and Euro 5.

Platinum-palladium converter unlimited with iridium additives for gasoline engines are installed in German-made cars and from the UK.

What are the symptoms of a damaged converter unlimited?

What are the symptoms of a damaged converter unlimited?

Since there are no moving parts on aconverter unlimited , you would expect that they would be fairly durable and long-lasting. They are but, in spite of all the advancements in converter unlimited  technology, they still fail. Many times, catalytic converter failure is a symptom of an issue somewhere else in the vehicle.

It is important that you fix the problem that caused damage to converter unlimited, because if you don’t, that same problem will likely destroy the replacement  converter unlimited as well.

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  • Power reduction and acceleration. If there is a problem with the exhaust system, this will begin to affect engine performance. You will not be able to accelerate as fast as with a healthy system. Simply put, the motor loses power, often it will also require replacing converter unlimited.
  • Rattling sound coming from beneath. A rattling sound coming from your car is never a good sign. When aconverter unlimited  becomes damaged, it can cause honeycomb break or collapse. When you turn on your vehicle, these pieces will vibrate and make a rattling sound.
  • Long way to start. converter unlimited problems cause gas within your engine to heat up to the point that it actually ignites. This ignition is what causes the misfiring sensation. That can destroy engine components. Anytime your vehicle misfires, you should have it checked out for converter unlimited damage.
  • Reduced fuel efficiency. When your power and acceleration decrease, often fuel efficiency also decreases. With a faulty system, fuel consumption may be less profitable than before.
  • Smell of burning from the engine compartment. If a malfunction occurs, a gas leak may be observed. Due to high temperatures, surrounding parts may melt. When drivers smell fused plastic or burning they should immediately stop the car, remove all passengers from the passenger compartment, and then carefully check what is happening under the hood.
  • Gas smell. If you smell gas inside, this may be a sign of problems with  converter unlimited. This usually happens when one of the exhaust pipes or pipes is damaged and begins to flow. Gasoline vapors exit through the crack. Sometimes this leak may be located inside.

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These are just a few common signs to understand if the converter unlimited is damaged. If you notice at least one of them or it seems that something is wrong with the converter unlimited, try to find out the reason with the help of several tests. The driver can diagnose the converter unlimited malfunction independently, if he has the proper knowledge and necessary equipment. There are 3 main ways to test the converter unlimited:

1. VISUAL INSPECTION. Presence of problems in the converter unlimited can be determined “by eye”. If it is deformed, there is a good chance that honeycombs of the converter unlimited are damaged. At the same time, it will not be possible to inspect the device from the outside for clogging with dirt and combustion products. That is why, it will be necessary to remove the converter unlimited. After removing the catalytic converter, it is necessary to inspect it for the presence of gaps. Clogged converter unlimited can be cleaned or replaced with a new one.

2.converter unlimited PRESSURE CHECK. The most common method for checking a converter unlimited that does not require dismantling. Essence of a back pressure test is that the exhaust pressure is measured, which is then compared with ideal indicators. To diagnose it, you will need a manometer and adapter to connect it. It is better to lift the car or drive it into a pit. Next, you need to remove the first oxygen sensor, and connect a pressure gauge in its place.

3. DIAGNOSTICS BY MOTOR TESTER The motor tester is a set of equipment that allows you to determine the state of many parameters. With this method of verification, a diagnostic device is installed instead of the spark plug, after which the engine starts and waveforms are taken. On their basis, experts make conclusions about the state of a catalyst. By eliminating problems with the catalyst in time, you can avoid costly engine repairs and significantly reduce fuel consumption.

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In case it is heavily damaged and has to be replaced, contact specialized companies to get a payback for your old converter unlimited. Common catalyst evaluation is as follows:

  • Fixing the cost of the converter unlimited is determined by the marking on the housing.
  • Establishing value of precious materials.
  • Acceptance of all kinds and types of converter unlimited. The cost also depends on the condition and integrity.

Damaged converter unlimited with ceramic part of the monolith should not be washed with any chemical solutions. It has to be clean without natural moisture, asbestos. Ceramics in metal housings of a converter unlimited has to be also clean and in full size.

The high cost of  converter unlimited is due to the use of platinum, rhodium or palladium salts. Specialized companies purchase broken, defective, renewed and destroyed catalytic converters of all types, and also accept them for useful components with an aim to subsequent manufacture of new converter unlimited.

What chemical reactions happen in a converter unlimited?

What chemical reactions happen in a converter unlimited?

On a car, the converter unlimited is attached to the exhaust pipe. A metal casing contains a ceramic honeycomb. The honeycomb is coated with a mix of platinum (Pt), palladium (Pd) and rhodium (Rh). These noble metals are good at resisting oxidation, corrosion and acid. That means they can stand up to bad weather and all the chemicals released by a car engine.

The noble metals in converter unlimited  act as .converter unlimited  are compounds that can trigger a chemical reaction without being affected themselves. The honeycomb structure inside a catalytic converter maximizes the surface area where reactions can take place.

Platinum, palladium and rhodium catalystsconverter unlimited use elements like Platinum (Pt), Palladium (Pd), and Rhodium (Rh) as catalysts (Let’s Talk Science using photographs by Periodictableru [CC BY], Hi-Res Images of Chemical Elements [CC BY and Alchemist-hp (talk) derivative work: Purpy Pupple [CC BY-SA 3.0] Wikimedia Commons (https://en.wikipedia.org/wiki/File:Platinum_converter unlimited.jpg“>Pt, https://en.wikipedia.org/wiki/File:Palladium_(46_Pd).jpg“>Pd, https://en.wikipedia.org/wiki/File:Rhodium_powder_pressed_melted.jpg“>Rh)).

What chemical reactions happen in a converter unlimited?

converter unlimited use reduction and oxidation ( reactions to reduce harmful emissions.

They use a reduction converter unlimited composed of platinum and rhodium. It helps reduce nitrogen oxides (NOx) by removing nitrogen atoms from nitrogen oxide molecules (NO and NO2). This lets the free oxygen form oxygen gas (O2). Then, the nitrogen atoms attached to the converter unlimited react with each other. This reaction creates nitrogen gas (N2).

Reduction reactions for nitric acid and nitrogen dioxide
Reduction reactions for nitric acid and nitrogen dioxide (© 2019 Let’s Talk Science).

Catalytic converters also use an oxidative converter unlimited composed of platinum or palladium. It helps reduce hydrocarbons (HC) and carbon monoxide (CO). To start with, carbon monoxide and oxygen combine to form carbon dioxide (CO2). Then, unburnt hydrocarbons and oxygen combine to form carbon dioxide and water.

Oxidation reactions for carbon monoxide and unburned hydrocarbons Oxidation reactions for carbon monoxide and unburned hydrocarbons (© 2019 Let’s Talk Science).Modern converter unlimited also use oxygen sensors.
They’re sometimes called . They control how much extra oxygen gets pumped into the exhaust stream. Maintaining the correct amount of oxygen makes the reduction and oxidation reactions more efficient.Researchers are looking at whether gold could be used in converter unlimiteds. That might sound expensive. But gold is actually cheaper than many other noble metals. And there’s more of it! In fact, we could run out of metals like platinum in the next couple of decades. In some places, people even steal converter unlimiteds just to get at the precious noble metals inside!

What Causes a converter unlimited to Fail?

What Causes a converter unlimited to Fail?

Since there are no moving parts on a converter unlimited, you would expect that they would be fairly durable and long lasting and they are but,

in spite of all of the advancements in converter unlimited technology, they still fail.  Weatherford, Texas, we install replacement converter unlimited  almost every day.

Many times, catalytic converter failure is a symptom of an issue somewhere else in the vehicle.

It is imperative that you fix the problem that caused your OEM converter unlimited to fail because if you don’t,

that same problem will likely destroy the replacement converter unlimited as well. The warranty that comes with a new replacement  will not cover the type of damage listed below.

If your factory installe converter unlimited needs to be replace, one of the problems below most likely contribute to its failure.

What Causes a converter unlimited to Fail?
What Causes a converter unlimited to Fail?

Engine Tune-Up Required

Engines in need of service and older engines that burn oil due to worn cylinder walls, stuck rings, and worn valve guides will produce by-products that can foul the converter.

When an engine is operating outside of the proper specifications, wear and damage may be caused to the catalytic converter as well as the engine itself.

Incorrect air/fuel mixture, incorrect timing, or misfiring spark plugs could lead to a converter unlimited failure or worse.

Bad Spark Plugs or Spark Plug Wires

Spark plugs that don’t fire or misfire forces unburned fuel into the exhaust system.

Because the converter unlimited gets very hot, this unburned fuel can ignite inside the converter and could result in a partial or complete melt down of the ceramic converter unlimited.

Oil or Antifreeze Entering the Exhaust System.

When oil or antifreeze makes its way into your exhaust system creates a thick carbon

and soot which coats and eventually clogs the air passages in the converter unlimited ceramic honeycomb converter unlimited.

This causes two separate problems. First, these carbon deposits stop the converter unlimited from doing its job of removing harmful emission in the exhaust flow.

Second, When the pores become clogged in the ceramic converter unlimited

exhaust flow is restricte which increases backpressure. This results in heat and exhaust backing up inside the engine.

The excess back pressure created can actually cause internal engine damage.

Your engine can actually pull burnt exhaust gasses back into the combustion chambers and reduce the efficiency of the next burn cycle and creating a loss of power and overheating of engine components.

Worn out piston rings, failing gaskets, faulty valve seals or even warped engine components are all possible causes of this problem.

Unburned Fuel Entering the Exhaust System.

Ideally, the fuel that powers your vehicle is burnt up in the combustion chamber.

Any fuel that gets through the combustion chamber unburne enters the exhaust system and can ignite once it reaches the converter unlimited.

This can over-heat the converter unlimited far beyond its normal operating limit. and cause a Melt Down.

Possible causes are an improper fuel mixture, incorrect timing, bad spark plugs, a malfunctioning oxygen sensor, sticking float, defective fuel injector or a faulty check valve.

Types of converter unlimited

Types of converter unlimited
  1. Two way converter unlimited : this is the much older type of converter unlimited. It carries out a dual function of oxidizing carbon monoxide to carbon dioxide and oxidation of hydrocarbon to carbon dioxide and water. This chemical reactions occur at the same time. Because of the inability of a two way converter unlimited to filter out oxides of nitrogen, they are no longer used in most countries today.
  2. Three way oxidation reduction: this is the more advance type of converter unlimited. Here three different reactions happen simultaneously. The reactions are the reduction of nitrogen oxide to nitrigen and oxygen, the oxidation of carbon monoxide to carbon dioxide and conversion of hydrocarbons to carbon dioxide and water.
  3. Diesel oxidation converter unlimited: this type is used on a diesel engine as the name implies. It makes use of the oxygen present in the exhaust to convert carbon monoxide to carbon dioxide and unburnt hydrocarbon to water and carbon dioxide

Where do the harmful gases come from

The engine  used in a car is known as an internal  combustion engine. This engine run on gasoline which are fractions of crude oil distillation. When the gasoline is burned with oxygen from the air in the engine, it produces water and carbon dioxide in the gaseous form. This is accompanied by other substances including toxic materials.

Harmful gases are also produced when we use leaded fuel in our cars. A bad  engine is also a culprit as it doesn’t burn the fuel efficiently, this causes unburnt substances to pass out of the exhaust. This is likely to happen as the engine experience wear and tear after along time of usage.

Types of converter unlimited
Types of converter unlimited

Why should I be concerned

Environmental impact of harmful substances released by the exhaust of vehicles are devastating. This toxic substances include hydrocarbons, carbon monoxide and nitrogen oxide. Hydrocarbons accumulation will produces smog as witnessed in large cities. Carbon monoxide is a poisonous gas that harms both humans and other animals while the nitrogen oxide causes acid rain and smog. This harmful substances are also thought to cause global warming in the long run. This is why the converter unlimited is employed to reduce emission of this substances.

How effective are converter unlimited

converter unlimited have proven to be highly effective in controlling toxic emission. Recent studies have shown that a car that has a converter unlimited installed will produces 87% less hydrocarbon, 85% less carbon monoxide and 62% less nitrous oxide in its entire life cycle.

The converter unlimited typically last for ten years but like other car components, this may not always be the case. There are a lot of factors that are responsible for the damage of aconverter unlimited . Generally, after 50, 000 miles of driving it will not be as effective as a new one and it is right to change it now. It is a durable component of the car that hardly gets damaged but if it eventually gets bad, it will lead to a sluggish engine performance or total shutdown. In an ideal situation, the converter unlimited is replaced only two times in a particular car.

Maintenance tips for your converter unlimited

  • Avoid speeding through bumps and pot holes as they can potentially damage your converter unlimited . Remember they are installed under the car.
  • Install an alarm system in your car, this will ensure your converter unlimited is not stolen from your vehicle.
  • Other contaminate of a converter unlimited is the enggine coolant when it leaks into the combustion system. Always check to make sure the cylinder head is intact to prevent this leakage.
  • Don’t use leaded fuel as this will make the converter unlimited inactive, thereby preventing it from working properly.

Final say: the converter unlimited is a durable component of the car, it will last as long as you maintain it. Because of the special elements it contains, it is a major target of car theft. Make sure you park in a good place and have your alarm switched on. Whenever you need to replace it, make sure you get a good one and also ensure it is properly installed.

What Happens When Your converters unlimited Goes Bad

What Happens When Your converter unlimited Goes Bad

converter unlimited in all modern vehicle exhaust systems

A converters unlimited will last for ten years or more on a routine basis if well maintained. The truth, however, is that they can become polluted, clogged, overheated, or physically damaged, resulting in slow engine output. Car engines need a lot of oxygen, which means that less air will enter the system if the exhaust flow is limited and efficiency suffers.

Because of excessive quantities of unburned gas caused by a misfiring spark plug or a leaky exhaust valve, converter unlimited may overheat. A malfunctioning oxygen sensor can also cause overheating. It may also be damaged by road debris or driving over a curb, like other parts of the exhaust system.

What Happens When Your converters unlimited Goes Bad

How a converter unlimited Works

The toxic gases created by the car’s engine pass through a converter unlimited after a vehicle is started. A honeycomb pattern composed of precious metals such as platinum, palladium, and rhodium consists of the converter unlimited’s internal structure.

The converter unlimited is usually built to operate at a high temperature of around 800 ° F. A chemical reaction occurs, resulting in safer components, such as oxygen, water, and carbon dioxide, coming from your mufflers.

Causes of a Bad converter unlimited

Most converter unlimited can last a vehicle’s lifetime, as described earlier. But a converter unlimited  can go wrong in some situations and needs to be replaced.

Almost all converter unlimited issues are due to a problem with the engine. It is most frequently caused by excess fuel entering the exhaust system owing to an inaccurate air/fuel combination, bad spark plugs, wrong engine timing, failed oxygen sensor, or other problems where fuel exits the engine’s combustion chamber unburned.

The converters unlimited reaches a temperature that is too high

h when this occurs and starts melting the inside or tearing the honeycomb material apart. This will then make the  converter unlimited from not working correctly.

Failed gaskets, lousy valve seals, or worn piston rings may also trigger oil or antifreeze to enter the exhaust system and coat thick carbon soot on the ceramic converter unlimited inside the converter unlimited .

If this is allowed to go on long enough, the converter unlimited would be clogged by these carbon deposits, so it can’t do its job. In this case, the exhaust flow is blocked entirely, and the backpressure builds back to the engine, which can cause overheating and other problems.

Lastly, there can be physical harm to the converter unlimited. Rocks, road debris, or potholes can get or break the outer shell of a converter unlimited or the hangers that protect it, but it’s not common.

Repairing a Bad converters unlimited

If you think you have a bad or clogged converter unlimited, you can remove the clog by adding a catalytic converter cleaner to your gas.

More than one use might be appropriate. Removing the cat and soaking it in a citric acid solution for 6-8 hours is an alternative and very sturdy way of cleaning a converter unlimited. Using sodium hydroxide is another choice.

If the catalytic converter is broken, including parts of the honeycomb breaking off inside, attempting some repair is not fee-sable, even though you can see some people claiming otherwise. Repairing it is your only choice in these situations.

How to Prevent the converters unlimited From Clogging

The chance of your  converter unlimited failing before it’s due will be reduced by having your exhaust, emissions, and combustion systems in the right conditions. The critical problems of acid rain and smog are these extremely hazardous substances, especially in low-lying valleys and critical metropolitan areas.

If you travel short distances with your car regularly, the hydrocarbons will not be burnt away because the converter unlimited does not get the chance to get hot enough. Try driving your car on the highway now and then for about 10 to 15 minutes to minimize the chances of getting a clogged converter unlimited.

To effectively burn off these hydrocarbon deposits, the requisite heat will be produced inside the converter unlimited, so it needs to run as efficiently as possible.

Final Words converters unlimited

A vital component of your car that needs to be maintained is the converter unlimited. Once the converter unlimited of your car goes terrible, other parts of your vehicle will be affected.

Why replace the converter unlimited?

Why replace the converter unlimited?

First of all let us tell a few raw prices of

converter unlimited

to answer the key question on the converter unlimited cost. After that we will have a detailed talk on pros and cons.

If the vehicle was produced before 80s then the converter unlimited will cost up to eight hundred dollars. The cost of aconverter unlimited  is about six hundred, but a labor cost will be added. So keep it in mind that the older is the car the bigger sum you have to spend to race old catalyst. Newer cars request even more money to replace converter unlimited which will go even further to 2500 dollars. If there is a chance to remove catalyst at home with proper tools, than there will be a way to save money, but sometimes there is no way to purchase converter unlimited if you are not authorized for it.

In a meanwhile, one might think that to remove catalyst means to harm the environment. On the other hand, this slightly increases power of motor, reduces fuel consumption, gets rid of regular alerts about problems. The fused or clogged converter unlimited leads to the fact that exhaust gases cannot go outside and return to combustion chamber. Combustible mixture that enters there becomes less efficient, and this negatively affects operation of motor.

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Pros and Cons of converter unlimited removal with its following replacement

Why is it necessary to remove the converter unlimited?

Together with above mentioned dynamic characteristics of a car, as a bonus, the engine will become less sensitive to fuel quality, and you also eliminate the risk of ceramic dust getting inside the power plant. Old catalyst can be sold to recycling companies.

There are some negative consequences of converter unlimited removal:

  • environmental factor;
  • problems during car inspection;
  • foul odor;
  • extraneous sounds in exhaust system (if not removed correctly);
  • errors on the display.

Consider important role of oxygen sensors cooperating with converter unlimited.

Their second name is lambda sensors. Usually they are installed in two places: one before and one after the converter unlimited. When the second sensor determines that the amount of harmful exhaust gases has increased to a critical level, it gives a signal that  converter unlimited has not worked or is functioning inefficient. Some modern car models in this situation may not start.

The second lambda sensor carefully monitors harmful emissions, and their allowable amount is regulated by the EU. These are standards known as “EURO” (Euro-2, Euro-3, Euro-4, Euro-5). The EURO-5 standard is currently in operation, its emission standards are up to 0.05 g / km, CO – up to 0.8 g / km and NO – up to 0.06 g / km.

When the exhaust system is without a converter unlimited, oxygen sensors will detect more harmful emissions. Accordingly, you need to make sure that you do not feel the absence of this important detail.

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There are various ways to repair of converter unlimited:

in some cases, the repair of converter unlimited is carried out, according to regulations, to a new catalyst. We tried to briefly outline the main pros and cons of various types of repair of catalytic converters.

Diagnostics of converter unlimited. In many cases, correct diagnosis of a catalyst allows you to understand the real cause of breakdown and not just change the catalyst. Usually  converter unlimited error can catch fire literally from scratch. For example, a catalyst error can catch fire from damage or other part of exhaust system. It could just “shut down” the wiring or computer. Types of diagnostics that are offered: computer diagnostics (reading all errors and their analysis), endoscopy of catalytic converter (examination of the state of a catalyst), physical examination of exhaust system, measurement of purity of exhaust gases for compliance with EURO4, EURO5, EURO6 standards.

  1. Replacing converter unlimited with a new one. If you need a replacement of a catalyst, then it is a due time to sell the old one. You can choose a catalyst that suits you with its cost and its properties. This repair path is undeniably most correct, but the most unreliable in the long term, because after two thousand kilometers converter unlimited will again need to be replaced. The main advantage is that exhaust gases will be clean.
  1. Replacing the converter unlimited with a flame arrester. This procedure has two popular names, one of them is “replacing catalyst with a flame arrester,” and the other is “removing the catalyst”. In this case, you get rid of converter unlimited and everything that is connected with it. But having removed it you will gain following consequences: exhaust sound will become loud, exhaust system will easily burn out.
  1. Rinsing, cleaning converter unlimited. In case of catalyst error has arisen due to the fact that the catalyst is clogged with combustion products, and this is the only reason why catalyst does not work. It is necessary to clean it and thereby remove any deposits. But if functional converter unlimited deposition layer has lost its properties, then this does not make sense, and replacement of catalyst by one of methods is required. Only diagnostics and inspection of the car can tell which is the best option for a catalytic converter.

Service stations, will carry out exhaust system diagnostics in order to 100% determine whether it is worth cutting out the catalyst or, possibly to clean it. It is difficult to determine the cause of failure yourself.

One way is to dismantle part of exhaust system, including the converter unlimited and remove contents of converter unlimited. Usually several holes with a diameter of 20 mm are made using a punch. This method has disadvantages: holes quickly become clogged again. But there are also positive aspects, since you do not have to cut metal and do welding.

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Why one should remove and replace the converter unlimited?

If you need to cut out the converter unlimited , the price will depend on what you want to get on as a result. For those who are confused with a choice, experts can advise the best repair option.

Take a look at general figures and prices of a converter unlimited repair and replacement cost for some common vehicle models. Find a way to save money, selling your old converter unlimited to a specialized recycling organization and gain a good

Can converter unlimited cause shaking

Can converter unlimited cause shaking

Very often, car owners are faced with the fact that vibration is felt in a car cabin, and often this is due to the exhaust system. Almost all cars have parts or connections that compensate for the vibrations of the engine, respectively so that they are not transmitted to the exhaust system and car body. This is either a damper connection or a muffler. Any inexperienced driver can easily identify a malfunction in the exhaust pipe, often associated with a catalyst.

Signs of a clogged or destroyed converter unlimited malfunction

  1. The car does not start or stalls instantly. The converter unlimited indicates a complete breakdown. Solution: Unscrew oxygen sensor (located in front of the converter unlimited). Start the engine, if the car is working, then the catalyst barrel is faulty. It needs to be replaced with a new one or an analog.
  2. The car accelerates poorly and the engine picks up speed slowly. When driving, it seems that the car is being held from behind. So catalyst cells are partially clogged.
  3. Fuel consumption has increased. This is also a symptom of a catalyst malfunction, but not always, it may indicate another malfunction, such as fuel injectors.
  4. Exhaust comes out weakly from a pipe, honeycombs are clogged.
  5. Exhaust has a bluish tint and a pungent, unpleasant smell. It means that the converter unlimited is destroyed or melted.
  6. When accelerating, a metallic sound is heard (as if gravel was poured) – the catalyst is half destroyed, the block is clogged, or perhaps catalyst barrels have moved from a designated place.
  7. “Check Engine” light comes on, low efficiency (code P0420). It may arise in case of other problems, but also signals a possible malfunction of aconverter unlimited .

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How to diagnose a converter unlimited malfunction?

You can make sure that the catalyst is working on your own. In extreme cases, car services make paid diagnostics. Let’s highlight 3 main methods of checking the converter unlimited , which can cause different problems, including shaking.

When housing is deformed, converter unlimited honeycomb is likely to be damaged. In this case, an external examination will not give an understanding of contamination; it will be necessary to remove the catalytic converter from a vehicle.

The problem lies in a very difficult removal of a catalytic converter, it is not uncommon to “stick”, in which case it has to be cut off with a grinder. Having removed the converter unlimited, all the underparts of a car have to be carefully examined for gaps. If combs are clogged with dirt, they are cleaned or replaced with a new one. But the design does not always allow for an internal inspection without opening converter unlimited housing.

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Clogged  converter unlimited symptoms

How does a clogged converter unlimited affect engine performance?

Contrary to various rumors, there are no eternal converter unlimiteds. This is the same part as many others, so it has its own operational life. How to check the converter unlimited, as well as what to do in case of breakdowns. It would seem that catalyst design is very simple. But in fact, it has its characteristics that you need to know. So, in its body, there are bobbins, which are most often ceramic and less often metal. Hazardous substances pass through the honeycomb of bobbins. But it is not the material of a converter unlimited that is responsible for clogging, but the noble metals that are deposited on a surface of bobbins. It’s about platinum and iridium.

During operation, the  converter unlimited may become hot enough to ignite. To prevent this from happening, there is a special heat-insulating layer inside the part. Exhausts are best neutralized at temperatures from three hundred degrees. And due to various processes, the converter unlimited  loses its performance after 100,000 km of the car’s path.

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Signs of a clogged converter unlimited

Many diseases have their symptoms. Likewise, the converter unlimited has certain symptoms that indicate that something is wrong with it. When the service life of aconverter unlimited comes to an end, you can see the inscription “Check Engine” on an instrument scale, and the car will start working in emergency mode.

It is important to pay attention to the fact that the signal will light up instantly only if the part was physically damaged or electrical wiring was cut off. And therefore, the converter unlimited may stop correctly performing its tasks, but the lamp will still not burn.

As soon as the converter unlimited starts to fail, you will notice that car’s power has dropped sharply, and also that it has become much more difficult to start. It is almost always to blame for this clogging of a catalyst honeycomb with soot particles. As a result, the exhaust simply does not pass through the filter media. Gases that have not gone anywhere begin to put pressure on an engine. And it cannot endure such pressure for a long time, and therefore begins to fail.

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Fails and car shaking can also occur when the filter coating of platinum and iridium has worn off. You can see that the flow of gases from a converter unlimited has become weak. And this will just mean that the period of validity has come to an end because under normal conditions emissions are large.

How to independently check the clogged converter unlimited?

If you do not plan to take the car to a service station for various reasons, you can check the efficiency of a converter unlimited yourself. And the first thing to do is to take a flashlight and shine into this part. If necessary and possible, you can remove the converter unlimited. But it often happens that it sticks to the base of a car. Better use the bracket to raise your car.

The second way to test the converter unlimited is to smell it. It can be completely atypical and unpleasant if the catalyst is out of order. And finally, the third method is to put your hand to the exhaust pipe. If the converter unlimited  is functioning properly, you will be able to experience a big exhaust emission. But if it is hammered, you will not notice any resistance.

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What can be the main consequence of a clogged catalyst?

After all, it all depends on the strength of the breakage of your converter unlimited. So, if the converter unlimited is clogged with soot, it is enough to clean it so that it starts working correctly again. But if something more serious happened, consequences could be much worse. For example, if the inside of a part is melted, you will not be able to use the car. And the catalyst will have to be changed completely.

It is worth knowing about other even worse consequences. If gases do not pass through the device, they will return to the cylinder, but with particles of soot, ceramics, etc. A cylinder is a very fragile element of a car, and the smallest break can render the entire cylinder-piston system unusable. And if this happens to your car, then only the replacement of specific parts and the catalytic converter will help, which will be done at a service station.

Where is converter unlimited located

Where is converter unlimited located

Learning more about cars and spare parts, one may face names and terms, which can seem new or even unknown. A  converter unlimited in a vehicle or a car converter unlimited is an important part of the whole exhaust system. Its role is to serve to reduce the emission of harmful combustion products into the atmosphere. Talking about chemistry, the term catalyst is described as a substance, which can accelerate or cause a chemical reaction without participation in such a complex reaction itself. It is guaranteed by such substances as copper, nickel, gold, palladium, rhodium, chromium. The principle of operation of a car catalyst is precisely based on the ability of substances to accelerate the reaction. Most often, it is located immediately after the front pipe, but sometimes it is installed directly on a front pipe. They do this for faster warming up since it works effectively only at temperatures above 300 ° C.

If you check exhaust gases that come out of a crankcase of the engine of any car, you can observe a fairly high level of concentration of harmful chemical compounds that enter the environment and pollute it. It is to combat such emissions that a converter unlimited, or as it is also called, a car catalyst, was invented and designed. The main task of a catalyst is to oxidize hazardous harmful compounds, turning them into relatively safe for the environment. That Is why its presence in all vehicles is essential for health and nature.

Nowadays it is difficult to imagine any modern car, the exhaust system of which is not equipped with a converter unlimited even from an assembly line. Some people still do not imagine where it is located and how to find it by yourself. There are several ways to detect this car part if you know where to look. The converter unlimited car part is not that small to be lost, because its function is to reduce air pollution.

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1. A converter unlimited as a part of a muffler

It should be noted that the  converter unlimited should be looked for in a muffler. It is designed to clean the exhaust, and therefore it is ALWAYS located at the beginning of a car muffler, where hot, often unburned gases come out. This catalyst is called upon to burn and clean gas, for this, it has a special mesh – a honeycomb structure, which is often made using noble metals.

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2. converter unlimited next to the exhaust manifold

In 70% of cases, a simple and useful catalyst is located just behind an exhaust manifold, in the engine compartment of a car. That is, gases are collected from all 4 cylinders and enter the catalyst for cleaning. You will not confuse it with any muffler knee. The thing is that this is a thick “cistern”, surpassing other parts in size.

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3.  converter unlimited is connected to a muffler

Such amount was dictated by the experience of operating cars. Previously, a common  was converter unlimited often attached under the bottom of a car, that is, not in the engine compartment, but under the bottom. However, protruding a large tank, the converter unlimited  was simply cut off! This item is not cheap, it’s not just a pipe or a resonator. Therefore, now almost all manufacturers are switching to fastening catalyst just next to the collector, it is more practical. Although, it is worth noting that some manufacturers still install catalysts under the bottom of a car. This is due to a narrow engine compartment.

If you open the hood, then you will not always be able to determine its location. Often the converter unlimited is covered with a protective metal casing so that there is just a sheet on top and catalyst is already under it. If you lift the car on lifts or drive into a hole, it is much easier to see it.

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4. Catalyst sensors

Where are the sensors? Many people think that converter unlimited sensors are screwed into it! But this is wrong. There should not be sensors in a catalyst. But before and after the catalyst, two oxygen sensors are installed. The task is not only to measure the oxygen content before and after the catalyst but also to see excessive fuel consumption in a system. According to data from these sensors, the work of fuel supply can be automatically adjusted to avoid overflows.

Also, sensors signal catalyst failure. If the data before and after  converter unlimited does not differ much, this indicates that cleaning does not occur – perhaps “honeycomb” has collapsed or melted. This is where CHECK ENGINE error comes out.

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Why it is better to leave the  converter unlimited where it is?

There are plenty of pros and cons for a catalyst here! Of negative aspects, one can be named: exhaust will come out directly without purification, and this is bad for the environment because every year environmental background only gets worse. Also, you will not pass control as converter unlimited measures CO emissions from the muffler. And if you remove this important car part from the system, then you need to flash the ECU, because oxygen sensors will just go crazy.

Do not try to change the structure of your vehicle or its parts. Every item Is created for its purpose, calculated by professional and experienced engineers. Just take care of your car and keep it clean and fresh day after day. This will guarantee a long and happy life for both the car owner and the vehicle.

CATALYTIC CONVERTER converter unlimited thefts are on the rise. Here’s what to do if you become a victim

CATALYTIC CONVERTER converter unlimited thefts are on the rise. Here’s what to do if you become a victim

The Waco Police Department issued a warning about the increase in catalytic converter thefts statewide.

Waco detectives were working on more than 100 active cases of catalytic converter thefts, according to their Facebook post.

Here’s some information on converter unlimited s and what to do if you become a victim.

Why would thieves target converter unlimited?

converter unlimited contain platinum, rhodium and palladium. The metals are expensive, and thieves sell the converters to scrap yards for $150 to $200 per piece depending on the size of the converter and the current rate on the metals inside it, according to The Spruce.

The rate of converter unlimited theft varies depending on the current prices of the metals inside it.

The price increase of the metals typically result in an increase in thefts.

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Thieves often target taller vehicles like pickup trucks or SUVs because they can easily fit under the vehicle to access the converter unlimited, according to The Spruce.

How do you know if your converter unlimited was stolen?

It’s hard to tell if your converter unlimited was stolen just by looking at your vehicle. However, you’ll know when you start the engine.

Your vehicle may make a loud rumbling sound when you turn on the engine that gets louder when you hit the gas if your catalytic converter is missing, according to The Spruce.

“The exhaust is not working properly, so the vehicle also drives rougher than usual, often with a sense of sputtering as you change speed,” The Spruce said.

If you suspect your converter unlimited is stolen, go to the back of your vehicle and look underneath.

“The catalytic converter is a round canister that connects two pieces of piping in the exhaust. You will see a gaping space in the middle of your exhaust if the converter is missing, and you will likely see signs of the piping being cut away.”

Toxic fumes will likely be easy to smell without it, too, according to the Balance.

How can you prevent converter unlimited theft?

CATALYTIC CONVERTER converter unlimited thefts are on the rise. Here’s what to do if you become a victim
CATALYTIC CONVERTER converter unlimited thefts are on the rise. Here’s what to do if you become a victim

Try to make it a habit to park in well-lit areas.

Keep your car in a garage with the door closed when the vehicle is not in use if possible.

Parking close to a building entrance when parking in a public lot may also help prevent thefts as there is more pedestrian traffic in that area.

Remember that the location of your car may also be a factor.

If you are regularly parking in one area for a long period of time, such as a shopping mall or mass commuter parking lot, thieves have more time to access your vehicle and steal the , converter unlimited according to the Balance.

You can consider engraving your vehicle identification number (VIN) on the  converter unlimited which may help alert a scrap dealer that it was stolen and make it easier to identify the owner, according to The Spruce.

Another tip is to try calibrating your car’s alarm to set off when it detects vibration.

What do you do if your converter unlimited has been stolen?

If you are a victim of this type of theft, immediately notify the police department so the case can be documented.

If you have your VIN number engraved on the device, give them that number as well.

The Spruce recommends calling local scrap yards to inform them of the theft, especially if there is an engraved number on the converter that they can verify.

You can also give them your phone number so you are notified in case your converter unlimited shows up at a scrap shop.

How converter unlimited reduce air pollution

How converter unlimited reduce air pollution

converter unlimited appeared just in the first half of the 70s and, as you know, US automakers were at the forefront here for a while. Curiously, in addition to directly reducing the toxicity of exhaust, these converter unlimited have dragged along with the modernization of several areas of development of the automotive industry.

This was due to the very principle of their action, which, by the way, has not changed until now.

For some time

on different models, converter unlimited coexisted with carburetors or mechanical injection. For example, Chrysler, having burned itself with electronic fuel supply back in the 50s, was in no hurry to transfer its engines to it. But limiting norms for the content of various elements in the exhaust were approved by law.

It was necessary to somehow link the catalyst and the carburetor. Ecology is the engine of progress.

The metal barrel, located between the exhaust manifold and muffler-resonators, has a longitudinal honeycomb inside, where the surface is covered with a layer of a special substance, which is a converter unlimited.

Let’s just say that catalyst platinum with the addition of palladium is used as the latter, which converts harmful CO and CH into carbon dioxide and water. Such catalysts were called two-component, that is, capable of neutralizing only a couple of toxic components.

In 1977, rhodium was added, so that nitrogen oxide was transformed into a mono-element.converter unlimited have become three-component. So, this relatively simple chemical process proceeds without problems only under ideal laboratory conditions. In real operation, manufacturers are faced with the fact that the correct operation of converter unlimited and, in general, its resource is under constant threat.

As it turned out

the catalyst can properly work only when the ratio of the combustible mixture by air and fuel is in the proportion of 14.5–14.7: 1. Deviations to one side or the other reduce the conversion efficiency of CO and CH or NO.

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The converter unlimited honeycomb structure with ultra-small cross-section tubes was chosen because this way it is possible to maximize the area on which the substance acting as a converter unlimited is applied. Accordingly, the volume of catalyst “processing” of exhaust gases is also growing.

To make the air-fuel mixture stable, carburetors began to be supplemented with electronic control. In 1975, in the United States, transistor ignition systems appeared, which minimized gaps in sparking, from which fuel burned out in catalyst.

We turned to the exhaust gas recirculation system

which, by lowering the combustion temperature of fuel mixture, reduces the number of nitrogen oxides. Finally, the fight for the environment, as well as the desire to remove more power, also contributed to the early introduction of electronic injection, a system that can fully unleash the potential ofconverter unlimited . At the same time, in the 70s, another event took place, under the influence of laws and public, oil producers abandoned additives based on tetraethyl lead.

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And converter unlimited continued to be improved

. A quarter of a century ago, a keg moved from under the underside of a car into the engine compartment, right next to the exhaust manifold.

This was necessary for the catalyst fastest-warming up and reducing harmful emissions immediately after starting the car. The  converter unlimited substances begin to act only at 250-300 degrees. Later, the development of separate electric heating with a capacity of up to several kW was proposed.

There were systems of two catalysts

where the first was located directly in the path and worked while the main unit was warming up. Adsorption traps for hydrocarbons were set up, holding them until the  converter unlimited reached the operating temperature. Catalyst experiments have been and are being conducted with filler materials.

Refractory ceramics are relatively heavy and far from ideal for creating ultra-thin catalyst honeycombs. The metal for cells was used before, and now it is being used again, at a different technological level, using various bimetallic alloys. Lightweight, resistant to temperature, thin as foil, so you can significantly increase deposition area of ​​platinum, palladium, and rhodium.

Car owners try new options installing a universal catalyst

But universal catalyst, like the original, is highly dependent on external factors. It is impossible to give a full guarantee on it. Usually, they serve 60-80 t.km, but they can fail earlier if there is a failure in an ignition system or an engine operating system.

It is preferable to install a universal converter unlimited:

  • If the car is under 5 years old;
  • If you go through the inspection yourself;
  • If you don’t want to pollute the atmosphere;
  • If you are planning to travel abroad.

Limiting parameters of toxicity of exhaust gases are regulated by law in many countries by special organizations. For example, in the United States, this issue is controlled by the Department of Environmental Protection, and California has its department for overseeing air resources (California Air Resources Board). In Japan, the Ministry of Transport deals with the purity of the exhaust, in Europe it is a special European Commission.

As a rule

the degree of environmental concern directly depends on the economic and social level of the country’s development. Also, norms regulated by the law must be strictly implemented in practice.

That is why many  converter unlimited inventions had been implemented into the car item, responsible for cleaning the exhaust gas converter unlimited is usually combined with an exhaust manifold.

Such an arrangement of a former affects its efficiency, but makes assembly more expensive and can lead to damage to a piston group.

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The lambda sensor

which determines the percentage of oxygen in the exhaust, and sends a signal to correct the mixture, appeared back in 1976. Then a sensor was added behind the catalyst, which monitors the quality of gas cleaning.

Bosch started measuring oxygen content back in 1968, but the first lambda sensor did not appear until eight years later – on the Volvo 240/260 for the North American market. A little later, other manufacturers also realized that without feedback from the control unit, the catalyst cannot provide maximum efficiency.

Get rid of soot!

In the early 2000s, it was the turn of diesel engines. They, equipped with already familiar catalysts, began to be equipped with diesel particulate filters. The fact is that the temperature of exhaust gases in no-load modes is lower here than in gasoline engines.

It is not enough for complete combustion of carbon, so particulate matter or soot is obtained, which can pass through the catalyst.

The particulate filter is located in front of the converter unlimited . It also has platinum and the same honeycomb channels. Only the latter are staggered and are divided into inlet and outlet.

And between them

there are partition converter unlimited filters that contain solid particles with nitrogen oxides. It seems to be the same filter, but with a fundamental difference. It does not accumulate solid particles. converter unlimited filter burns them out with the help of oxygen released from nitrogen oxides and an additional nozzle that supplies diesel fuel to the unit.

This complicated but small automotive part plays a huge role in cleaning the environment. Take care of your converter unlimited!

Can converter unlimited damage engine

Can converter unlimited damage engine

converter unlimited is part of the exhaust system and is located in the immediate vicinity of a vehicle’s exhaust manifold. Catalyst enters into that incandescent exhaust manifold, and after that, significantly slowed down, cooled and cleaned of harmful substances, it appears in a resonator and in a muffler.

The principle of operation of a converter unlimited is based on chemical reactions that neutralize harmful emissions of nitrogen oxide, carbon, and all kinds of hydrocarbon groups. The main element of a catalyst is made in a form of a massive ceramic or metal block with small honeycombs, on walls of which precious metals are applied: an alloy of iridium and platinum, as well as rhodium and palladium.

When touching chemically active surfaces

harmful compounds are burned and removed from the exhaust pipe in the form of harmless N2 and CO2. Platinum and palladium act as oxidants in a converter unlimited and greatly accelerate the combustion of hydrocarbons. The active element is placed in a metal casing and provided with a layer of thermal insulation.

converter unlimited not only traps and neutralizes harmful compounds but also directly affects the operation of an engine. Signals from sensors located at the input and output of a  converter unlimited are constantly read by the “brains” of a car and help to optimize working mixture in the best way. It is better to know in advance all possible reasons for a malfunction to avoid engine and vehicle damage.

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converter unlimited malfunction symptoms

The service life of an expensive  converter unlimited is usually about the same as the service life of the entire car, but it often breaks down much faster than it should be and can pull the engine with it. It is important to remember that a  converter unlimited does not fail for no reason. Its breakdown is a sign of improper operation of the ignition system, incomplete combustion of a mixture in cylinders, severe engine wear, or prolonged use of low-quality fuel.

You can understand that your converter unlimited is being scrapped by several characteristic symptoms:

– the decrease in motor performance;

The most common symptom of a converter unlimited failure is a severe decrease in engine power. The car starts to lose momentum and accelerates poorly. Engine runs unstable, overheats, and stops. This happens when the throughput of a catalyst is greatly reduced: the honeycomb is destroyed, melted and sintered, clogging the hole and interfering with the free passage of exhaust gases. At the initial stage of such converter unlimited  malfunction, the car will accelerate to a relatively low speed, the engine starts hard, and then “suffocate” and stall. Fuel efficiency also deteriorates markedly. Also, during a cold start, a strong unpleasant odor appears.

– rumble under the bottom;

A loud rumble under the underside of a car indicates that the active element of a  converter unlimited has begun to deteriorate and fall apart. Ceramic catalyst fragments affected by exhaust gas flow randomly beat against walls of a casing and create an unpleasant rumble. As a rule, this is most clearly manifested at increased engine speeds and during start-up.

– low pressure of exhaust gases from a muffler

If you bring your hand to an exhaust pipe, you can feel a pulsation. Exhaust valves of cylinders work alternately. If the exhaust flow is even and constant at idle, this is a sure sign of a clogged catalyst. If you increase the speed and then turn off the engine, exhaust gases will continue to build up pressure for a short time, gases accumulated in the clogged converter unlimited pipe come out.

– activation of Check Engine icon on a dashboard

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The most common symptom of a catalyst failure is a system error that activates the engine trouble icon on a dashboard. If this symptom appears, you need to immediately read the error code with a diagnostic scanner and fix the problem. If car “brains” detects incorrect readings on oxygen sensors, they immediately notify the driver of this, and at the same time put the engine control system into emergency mode. This is often accompanied by a deterioration in dynamics and increased fuel consumption. Computer diagnostics in this case often detects errors P0420 (low catalyst throughput) or P0430.

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Causes and consequences of  converter unlimited failure for the engine

Failure of a  converter unlimited does not occur suddenly and without reason. With the correct operation of all other systems, it faithfully serves for many years until the moment the vehicle is scrapped (and often survives it). If the  breaks down on your car, melts, or crumbles, you will almost certainly have to diagnose and repair the ignition or power system.

As a rule, the converter unlimited is damaged precisely due to the incorrect operation of these two systems. With a faulty ignition system, fuel in one or more cylinders does not burn out completely but enters the exhaust system. The second catalyst is forced to burn off increased volumes of hydrocarbons, which heat the honeycomb to ultra-high temperatures, which leads to their sintering. Spark plugs, coils, or high-voltage wires can cause major trouble. A malfunction of injectors, which begin to pour fuel, leads to similar breakdowns. Worn or stuck oil scraper rings of cylinder-piston group or failure of oil scraper seals lead to the same result, only engine oil burns out in a converter unlimited.

Another common cause of converter unlimited failure is severe mechanical damage leading to the deformation of the housing. It is important to remember that thin-walled combs can easily crumble even with minor physical exertion. Leaving off-road, it will be useful to attend to the installation of additional protection for underbody as well as your car  converter unlimited .

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Failure to repair the converter unlimited is dangerous because small particles of ceramics can get through the exhaust tract straight into the engine cylinders. Once there, they instantly scratch the cylinder walls and completely disable the engine. Suffering from ceramic debris and turbine (if any). Additional heating of the exhaust tract leads to deformations of the cylinder head and greatly reduces the resource of a power unit.

To avoid critical breakdown, do not bring your car to a deplorable state and fix the converter unlimited malfunction in time. Fortunately, it is quite possible to do this even on your own.

Car converter unlimited functions

catalytic converter

Car converter unlimited is designed to neutralize harmful car exhausts and is part of exhaust system.

A converter unlimited is an element of an engine exhaust system designed to clean exhaust gases before they are released into the atmosphere. The need to develop this automobile motor assembly arose in 60s of the last century, when the world community was concerned about the state of ecology on our planet. At that time, the level of emissions from automobile exhaust pipes was not established at legislative level.

The first standards for content of toxic products in car emissions were introduced in 1970s. Auto producers were required to equip cars with devices that reduce volume of carbon monoxide and products of combustion of hydrocarbons. Since 1975, catalyst has become an indispensable part of all cars coming off the assembly line.

Manufacturers install three types of converter unlimited on cars:

  1. Ceramic item use a mechanical method of cleaning exhaust gases. It consist of ceramic plates coated with precious metals.
  2. Maximum resource of this type of work is 100 thousand kilometers. However, with poor fuel quality, its replacement is required after 70–80 thousand kilometers.
  3. Metal converter unlimited has another construction. Its filling consists of metal honeycombs with increased elasticity. The design of such parts is reliable and more durable than ceramic converter unlimited.
  4. Sports converter unlimited is considered to be the most reliable model. But at the same time it has a high cost. Made of metal it has greater bandwidth than the two previous options.

What does catalyst consist of and how it works?

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converter unlimited device has ceramic honeycombs in its basis

Structurally, converter unlimited  is a ceramic substrate made in the form of honeycombs, inserted into a metal housing and protected by heat-insulating materials. Small cells of a catalyst have a special coating or working composition.

The honeycomb composition is an alloy of platinum, rhodium and palladium, precious metals, the cost of which exceeds gold at least twice. The honeycomb structure of converter unlimited increases the contact area of ​​toxic gases with neutralizing surface. Remains of harmful substances instantly burn out and do not enter in atmosphere.

 

 

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The converter unlimited consists of the following parts:

  • Housing with inlet and outlet nozzles;
  • Ceramic block with porous structure;
  • Catalytic layer, spraying on cells of a ceramic block;
  • Sensor (lambda sensor) is a device that shows the pollution of gases after cleaning;
  • Metal casing performs the function of thermal insulation and protects housing from mechanical damage.

converter unlimited circuit is installed after the exhaust pipe of an engine or in exhaust manifold. This arrangement is necessary for effective operation of a converter unlimited, since neutralization of toxic substances is possible only at high temperatures. The operation of a node is as follows:

Exhaust gases are sent through the inlet to the inside and enter ceramic block, filling the cells.

converter unlimitedmetals oxidize unburned hydrocarbons and carbon monoxide. Reducing metal, rhodium, neutralizes nitric oxide and turns it into a harmless substance. Pure gas is discharged into atmosphere through the outlet pipe.

It is important! The decisive role in the process of neutralizing toxic substances is played by the temperature. Conversion is possible at temperatures from 300 degrees, but basically the working temperature of a  converter unlimited is in a range from 400 to 800 degrees.

At the time of engine warm-up, converter unlimited is inactive, and this is a significant drawback of models developed to date.

Difficulty in organizing correct operation of the unit is danger of its overheating. If you place converter unlimited closer to an engine, service life will decrease dramatically due to systematic overheating. Most car manufacturers place the part in an area of a right front wheel, where it is possible to maintain the temperature at optimum level.

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Best converter unlimited Parts

Best converter unlimited Parts
A converter unlimited is an essential part of your car’s exhaust system.
It has the unique task of taking dangerous pollutants, such as carbon monoxide,
and chemically changing them to something less dangerous like carbon dioxide. Many people want to know how  converter unlimited work.

They have converter unlim

ited that react with these compounds

before they are released into the environment, and they are required for passing inspection.

What Are converter unlimited?

Exactly what are converter unlimited? These are part of the car’s exhaust system, and they are responsible for converting harmful compounds into less harmful ones.

A few of these compounds include carbon monoxide, nitrogen gas, nitrogen oxides, and hydrocarbons.

The  converter unlimited will make them less harmful while also reducing overall emissions.

The first converter unlimited were produce in 1975 when the government demande regulations on exhaust.

This was considere the best way to meet regulations without reducing the performance or power of the vehicle.

You may notice that these parts are more expensive than most, and there’s a good reason for that. They often use gold, platinum, and palladium.

The interior uses a honeycomb pattern to slow down the exhaust.

This ensures that the converter unlimited have time to completely convert exhaust before it’s release.

How converter unlimited Work
Here’s some additional information about how catalytic converters work. They are responsible for breaking down harmful compounds into less harmful ones,

such as nitrogen, oxygen, carbon dioxide, and water. This is done through a chemical process that rapidly breaks down the compounds before they leave your vehicle.

converter unlimited have catalysts that are capable of breaking down the compounds.

The harmful compounds would naturally break down on their own, but the natural process takes far too long.

converter unlimited make the process much faster and break down the compounds in seconds.

The majority of modern cars have a three-stage converter.

Stage one and two involve both reduction and oxidation catalysts.

The reduction converter unlimited usually comes from radium and platinum while the oxidation one is from palladium and platinum.

As you can see, platinum is used in many areas with converter unlimited . These break down the harmful compounds as they pass through.

The final stage includes the engine. The engine has an oxygen sensor, and it senses how much oxygen is in the exhaust system.

Fuel injection depends on this process as the engine might either increase or decrease how much fuel is injected into the gas chambers.

For example, if the oxygen is currently low and the converter unlimited needs more time, then less fuel will be injected until the oxygen levels are higher.

This balances the overall pollutants emitted from the exhaust system.

There is also a two-stage converter unlimited that works a little differently.

The first stage specifically reduces nitrogen oxide while the second stage reduces carbon monoxide and hydrocarbons.

How to Know If Your converter unlimited Needs a Replacement
So how do you know when it is time for aconverter unlimited replacement? In most cars and trucks,

the Check Engine Light should appear with a code to notify you if your converter unlimited  efficiency is measuring below standard.

Even so, it is always wise to be closely attuned to the performance of y

our vehicle so that you notice indications of a problem early on.

Common signs of issues might include a sudden drop in fuel efficiency,

difficulty starting the engine, black smoke coming from the exhaust pipe or a sluggish feeling when driving.

At AutoZone, we offer a variety of catalytic converter replacements that are easily accessible in-store or with free one day delivery.

Driving with a bad converter unlimited for too long may eventually lead to an engine shutdown, so never delay in replacing it.

Things to Consider When Buying converter unlimited
There are several things to consider when buying .

Since these parts are essential for meeting government regulations, they have high standards and warranties to uphold.

A converter unlimited must have a warranty of at least 80,000 miles or eight years of use. Not only that,

 

Like most other parts, catalytic converters come in different grades. For example, there are both standard and performance models.

While choosing a performance model might sometimes be beneficial, it’s best in this case to match your car’s specific needs.

If you have a high-performance vehicle, then get a matching converter unlimited .

If you have a standard vehicle, then get a standard converter unlimited.

You should look for a converter unlimited with a direct-fit piece. This makes it much easier to install the converter yourself.

You’ll also want to ensure that the piece meets state laws for emissions.

Autozone converter unlimited
It is important to be aware that converter unlimited troubles could be symptomatic of other complications within the vehicle.

Converters are susceptible to overheating if engine misfiring causes unburned fuel to enter the exhaust system.

Coolant or oil entering the engine’s combustion chamber can also clog or degrade the converter unlimited.

Hence, you may want to investigate whether the failure is due to age or something more.

Whether you are a DIY car guru and want to tackle converter unlimited replacement on your own or

would simply prefer to have a mechanic install the part,

AutoZone’s gets your replacement to you in no time and offers some of the lowest prices on converter unlimited that you can find anywhere.

No matter where your car repair journey takes you, AutoZone has got you covered when it comes to providing affordable parts.

Keep the converter unlimited. Don’t cut it off!

Keep the converter unlimited. Don’t cut it off!

Nowadays in the vastness of network

you can find many tips where motorists offer their less experienced colleagues to cut off the converter unlimited on a car.

It’s time to figure out why this element of design was so annoying for some drivers,

and why in fact it should be left in its place.The first and most important thing why unfortunate converter unlimited is so annoying for many motorists is its cost.

And everything because the catalyst uses expensive platinum. That is why few people want to spend huge amounts on replacing catalyst.

As a result, many drivers simply decide to remove the part, and install a flame extinguisher on its place in the muffler.

On the one hand

this move is cunning and even somewhat reasonable (a slight increase in power).

because if nothing is done with problematic element immediately, then it will be worse. On the other hand, it’s better not to do this at all.

Firstly

it is necessary to clarify a simple truth that a car without converter unlimited becomes much “dirtier”.

Of course, some kind of ecology doesn’t concern most people. If so, then it is worth considering that without a converter unlimited the car will start to smell worse.

Secondly

installation of a substitute on lambda sensor violates correction of composition of air-fuel mixture.

Incorrect operation of engine leads to increase in fuel consumption, a large amount of soot is forme in combustion chamber.

This, in turn, is fraught with numerous negative consequences not only for the unit itself, but also for other nodes.

Thirdly

the removal of catalyst from exhaust system and installation of a substitute on some models lead to increased consumption of engine oil.

And this, after all, is an additional expense in the long run. Thus,

it is quite obvious that it is better to spend money on a new converter unlimited once than to deal with numerous problems after a while.

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One common consequence of  converter unlimited removal is increased oil consumption.

This phenomenon does not occur on all engines, but on the web you can find many stories of car owners who faced a similar problem.

There are many speculations about reasons. The most realistic is reduction of back pressure in exhaust system.

converter unlimited creates a back pressure, due to which the oil scraper rings correctly do their job. But without a design on some cars, situation is changing.

Let us look the list of models on which there is an increased oil consumption after removal of a converter unlimited

  • Entire line of Gamma engines from Kia / Hyundai. After removing the converter unlimited, oil consumption on a serviceable engine can reach 1.5 liters per 10,000 km.
  • On the other hand, it is also dangerous to leave the catalyst, because until 2016 there was a problem with its destruction and
  • ceramic dust getting inside the power unit. Someone is at risk, and someone prefers to add oil.
  • Volvo cars with the B6324S engine (3.2 liters). After removal of catalysts, car owners are faced with a consumption of engine oil of 1 liter per 1,000 km.
  • At the same time, the piston group is in a normal state for its mileage.
  • Japanese engine 3MZFE suffers from a similar problem, which can be found on Toyota and Lexus mid-zero years. The consumption of engine oil after removal of converter unlimited also reaches 1 liter per 1,000 kilometers.

converter unlimited removal procedure should be carefully monitore

Existence of dust in an exhaust system before its installation is inadmissible, otherwise solid particles can get into cylinders.

It is recommende to install a flame arrester that is suitable for a specific engine.

will create a sufficient level of back pressure, which will ensure minimum consumption of engine oil after removal of the converter unlimited.

Causes and consequences of converter unlimited failure for the engine

Causes and consequences of converter unlimited failure for the engine

Failure of a converter unlimited does not occur suddenly and without reason.

With the correct operation of all other systems, it faithfully serves for many years until the moment the vehicle is scrappe (and often survives it).

If the converter unlimited breaks down on your car, melts, or crumbles, you will almost certainly have to diagnose and repair the ignition or power system.

As a rule, the converter unlimited is damage precisely due to the incorrect operation of these two systems.

a faulty ignition system, fuel in one or more cylinders does not burn out completely but enters the exhaust system. The second converter unlimited is force to burn off increase volumes of hydrocarbons,  which leads to their sintering. Spark plugs, coils, or high-voltage wires can cause major trouble.

A malfunction of injectors, which begin to pour fuel, leads to similar breakdowns.

 

Another common cause of converter unlimited failure is severe mechanical damage leading to the deformation of the housing. It is important to remember that thin-walled combs can easily crumble even with minor physical exertion. Leaving off-road, it will be useful to attend to the installation of additional protection for underbody as well as your car converter unlimited.

 

Failure to repair the catalyst

Failure to repair the converter unlimited is dangerous because small particles of ceramics can get through the exhaust tract straight into the engine cylinders.

Once there, they instantly scratch the cylinder walls and completely disable the engine. Suffering from ceramic debris and turbine (if any).

Additional heating of the exhaust tract leads to deformations of the cylinder head and greatly reduces the resource of a power unit.

To avoid critical breakdown, do not bring your car to a deplorable state and fix the converter unlimited malfunction in time. Fortunately, it is quite possible to do this even on your own.

 activation of Check Engine icon on a dashboard
Check Engine icon

The most common symptom of a converter unlimited failure is a system error that activates the engine trouble icon on a dashboard.

If this symptom appears, you need to immediately read the error code with a diagnostic scanner and fix the problem. If car “brains” detects incorrect readings on oxygen sensors,

they immediately notify the driver of this, and at the same time put the engine control system into emergency mode. This is often accompanied by a deterioration in dynamics and increased fuel consumption. Computer diagnostics in this case often detects errors P0420 (low catalyst throughput) or P0430.

Causes and consequences of catalyst failure

converter unlimited engine

converter unlimited engine

converter unlimited engine is part of the exhaust system and is located in the immediate vicinity of a vehicle’s exhaust manifold.

converter unlimited enters into that incandescent exhaust manifold, and after that, significantly slowed down,

cooled and cleaned of harmful substances, it appears in a resonator and in a muffler.

The principle of operation of a catalyst is based on chemical reactions that neutralize harmful emissions of nitrogen oxide, carbon,

and all kinds of hydrocarbon groups.

main element of a converter unlimited

The main element of a converter unlimited is made in a form of a massive ceramic or metal block with small honeycombs,

on walls of which precious metals are applie:

an alloy of iridium and platinum, as well as rhodium and palladium.

When touching chemically active surfaces, harmful compounds are burne and remove from the exhaust pipe in the form of harmless N2 and CO2.

Platinum and palladium act as oxidants in a catalyst and greatly accelerate the combustion of hydrocarbons.

The active element is place in a metal casing and provide with a layer of thermal insulation.

converter unlimite not only traps and neutralizes harmful compounds but also directly affects the operation of an engine.

Signals from sensors locate at the input and output of a catalyst are constantly read by the “brains” of a car and help to optimize working mixture in the best way.

It is better to know in advance all possible reasons for a malfunction to avoid engine and vehicle damage.

catalytic converter damage

converter unlimited malfunction symptoms

The service life of an expensive converter unlimited is usually about the same as the service life of the entire car,

but it often breaks down much faster than it should be and can pull the engine with it.

It is important to remember that a converter unlimited does not fail for no reason.

Its breakdown is a sign of improper operation of the ignition system, incomplete combustion of a mixture in cylinders, severe engine wear, or prolonged use of low-quality fuel.

You can understand that your converter unlimite is being scrappe by several characteristic symptoms:

– the decrease in motor performance;

The most common symptom of a catalyst failure is a severe decrease in engine power. The car starts to lose momentum and accelerates poorly.

Engine runs unstable, overheats, and stops. This happens when the throughput of a converter unlimite is greatly reduced:

the honeycomb is destroye, melte and sintere, clogging the hole and interfering with the free passage of exhaust gases.

At the initial stage of such converter unlimited malfunction, the car will accelerate to a relatively low speed, the engine starts hard,

and then “suffocate” and stall. Fuel efficiency also deteriorates markedly. Also, during a cold start, a strong unpleasant odor appears.

– rumble under the bottom;

A loud rumble under the underside of a car indicates that the active element of a catalyst has begun to deteriorate and fall apart.

Ceramic converter unlimited fragments affected by exhaust gas flow randomly beat against walls of a casing and create an unpleasant rumble.

As a rule, this is most clearly manifested at increased engine speeds and during start-up.

– low pressure of exhaust gases from a muffler

If you bring your hand to an exhaust pipe, you can feel a pulsation. Exhaust valves of cylinders work alternately.

If the exhaust flow is even and constant at idle, this is a sure sign of a clogged converter unlimited.

If you increase the speed and then turn off the engine, exhaust gases will continue to build up pressure for a short time,

gases accumulated in the clogged converter unlimited pipe come out.

What does converters unlimited do?

What does converter unlimited do?

Platinum, rhodium, palladium and even gold can act as a perfect  the converters unlimited. Without them, the process would have been impossible.The entire filling of the  converter unlimited looks like a layer of precious metals deposited on ceramic honeycomb. And the converter unlimited is not only a unit, but also a housing, and lambda sensors, and a heat insulator casing.It is the ceramic block that is the converter unlimited of the reaction, and not the entire item assembly that is “dusting” into the cylinders, so they usually talk about removing the catalytic converter, sometimes replacing it with other parts.

The first converter unlimited was install in 1975. But there were no big problems from them then, and until recently no one could have thought that the catalytic converter could cause scuffing and oil scrapes. The converter unlimited was located far from the cylinder block, in the exhaust system somewhere under the bottom of the car. Yes, the converter unlimited can die there too: clog up and fall apart. And this is very important for all car owners, not only unique vehicle fans.

Catalytic-converter

The suffering is insignificant: the car pulls worse, but the motor remains intact. The error of the lambda sensors that do not understand what is happening with the amount of oxygen can also be annoying. The solution to the problem is elementary, a converter unlimited is change.

The situation become much worse when a converter unlimited was place close to the unit. In case of destruction of the base, ceramic dust begin to enter the cylinders. There are still people who are convince that dust from the exhaust can not get into the intake.

catalyst needs to be replaced

When the converter unlimited needs to be replaced

Engineers under the guarantee are partly to blame for the disbelief in the possibility of ceramic dust entering cylinders. They at one time convinced the victims of a converter unlimited  that the destruction of this wonderful element could not happen. Although, at the same time, the guarantee for the converter unlimited was only a thousand kilometers, and it was proposed to change the killed engine at your own expense. Ceramic dust can get into the cylinders.

Pay attention to this essential vehicle part, because there is nothing to do when the converter unlimited  has to be changed. Cleaning the  converter unlimited will help to prolong the life of your car and motor itself without much time and efforts.

Catalytic converter failure

A ceramic converter unlimited will eventually fail on any vehicle. But the danger is primarily those that stand on the exhaust manifold at a distance of 15-20 cm from the cylinder head. In addition, there are motors, where the  converter unlimited was installed in the exhaust manifold, built directly into the cylinder head. Over time, there are more and more motors with collectors and the problem is more and more widespread.

converter unlimited failure: causes and consequences

The converter unlimited turns out to be really clogged to a brick state. It is removed, ideally with a firmware correction. And the car starts to go. And after a while, its owner returns with a complaint about the oil consumption that has appeared. In most cases, the reason is very simple: the ceramic chips have already got into the engine and have done their dirty work.

The driver of the car must control the converter unlimited by himself if it is possible, as the engine power depends on it. A dirty device will result in increased fuel consumption and reduced vehicle dynamics. which can be done even in the garage or in a car service. Importance of this device for a car is essential not only for nature, but for laws of different countries. Strict rules request many vehicle control services.

Catalytic converter failure

The engine has to respond better to the gas pedal. And the oil consumption of a scuffed engine is very dependent on the crankshaft speed. So there is a feeling that the “oil grub” appeared just after the removal of the converter unlimited. Although almost always it was in this case before: the piston was already ruine by dust.

converter unlimited removing

remove converter unlimited after it is already severely damage. It is worth checking cylinders with an endoscope. If there are bullies, active driving will only increase the already existing oil consumption. In addition, the present oil burner itself is capable of killing a normal  converter unlimited. The oil mist with additives will clog it quickly enough due to an increase in pressure in the crankcase. In this case, the increase in oil consumption with the removal of the converter unlimited is very, very indirect. But there is a situation when the oil burner starts precisely because of the

WHY DO PEOPLE STEAL converter unlimited

The critical reason that people hear more and more about stolen converter unlimited is that these parts are moneymakers. They consist of platinum, rhodium, and palladium, all of which are precious metals. Because of this, a converter’s scrap value can yield well over $200 per piece, and some larger, rare converter unlimited can even fetch over $1000, based on the metal’s current scrap rate.

Since 1975,r—however, some converters interest crooks more than others. For instance, trucks and SUVs are effortless to get under, which makes them an excellent target. The higher up your vehicle sits, the easier it is to steal theconverter unlimited . And, usually a larger engine will have a larger converter unlimited with more metal content inside.

From 2019-2020, Los Angeles County reported a  In the state of California, there was over an 85% increase in converter replacement service.

WHY WOULD SOMEONE STEAL A CAT converter unlimited?

Crooks love converter unlimited because they contain precious metals they can sell. Scrap yards offer around $200 for converter unlimited and more for bigger, heavier ones. How, then, does a thief remove a converter unlimited?

Criminals usually use a portable reciprocating saw to remove it, aiming to take the converter off in less than a few minutes.

You might not be able to know that your  converter unlimited was taken by looking at your vehicle, but once you start it, the sound of gargling open exhaust (think massive muffler leak) will immediately make it apparent. It will be loud – very loud, and louder when you accelerate and get on the road.

HOW MUCH IS A STOLEN CATALYTIC converter unlimited WORTH?

Depending on the precious metal, thieves could sell a converter to a metal recycler for around $200. The recycler then removes the metal and resells it for over $5,000 per ounce. While there is no official record of converter unlimited thefts nationwide, crime is rising dramatically, increasing metal costs.

The unlucky auto owner will need to shell out $1,000 or more for a converter unlimited installation. If the thief breaks any additional exhaust components, such as cutting the oxygen sensors or destroying other exhaust work, expect the to go up.

HOW TO PREVENT CATALYTIC  THEFT

Preventing converter theft can be difficult. One thing to keep in mind is that the process of sawing a converter off is not quiet. Most thieves choose to do these in open parking lots at night, away from close detection.

Fleet vehicles or trucks parked in open lots are often prime targets. Some thieves have become bolden though and have begun attacking neighborhoods. Use these tips to help prevent converter theft:

  • Park close to entrances and in well-lit areas. If you need to park your car in an open lot, choose an area close to the main road where passers-by might see thieves trying to steal it. If you notice cameras in the lot, park near them
  • Park your vehicle inside your garage, making sure to shut and lock the garage doors. If this cannot be done, avoid parking your truck or SUV especially farther away from the house – keep it close
  • Install an aftermarket alarm that can sense vibration
  • Install one of many available outdoor and night-vision security cameras and aim the camera at your parking area. While this may not prevent a thief from trying (no different than package thieves) it will give authorities video evidence that could help them find the perpetrator
  • Use your landscaping and other lower-riding vehicles to your advantage. Remember, a thief has to be able to easy get under more-desireable vehicles like SUV’s and Trucks. These thieves do not have time to jack a car up. For instance, if you have Truck and a lower car, and one side of your driveway has a retaining way, or hedge bushes, park your truck as close to that side as possible, and the car as close to the truck at the side. While they may not prevent theft, generally thieves are going to choose easy targets. You have to out-strategize the thief!

For more tips on protecting your converter from thieves or need replacement parts in the event of a converter theft, visit your local AutoZone store.

If you need help with a converter theft replacement, you can view our that can help with a converter replacement.

Advice, how-to guides, and car care information featured on  and AutoZone Advice & How-To’s are presented as helpful resources for general maintenance and automotive repairs from a general perspective only and should be used at your own risk.
Information is accurate and true to the best of AutoZone’s knowledge, however, there may be omissions, errors or mistakes.Be sure to consult your owner’s manual, a, an , or a licensed, professional mechanic for vehicle-specific repair information. Refer to the service manual for specific diagnostic, repair and tool information for your particular vehicle.

Always chock your wheels prior to lifting a vehicle. Always disconnect the negative battery cable before servicing an electrical application on the vehicle to protect its electrical circuits in the event that a wire is accidentally pierced or grounded.

Use caution when working with  Sulfuric acid is caustic and can burn clothing and skin or cause blindness. Always wear gloves and safety glasses and other personal protection equipment, and work in a well-ventilated area. Should electrolyte get on your body or clothing, neutralize it immediately with a solution of baking soda and water. Do not wear ties or loose clothing when working on your vehicle.

cost of a metallic converter unlimited

cost of a metallic converter unlimited

 

The cost of a metallic converter unlimited is much lower than that of ceramic (almost 2.5 times).

Although new metal converter unlimited themselves are more expensive than ceramic ones, there are much less precious metals.

It is also taken into account that the processing of such a converter unlimited is a more laborious and costly process

Since it is sometimes impossible to visually determine the conditions of a converter unlimited and it’s size, if it is also broken, it is better to use spectral and chemical analysis.

If a used converter unlimited is sold in a tank

then the price can be determined by the corresponding marking on the body. Sometimes evaluation is made by photographs or by phone, but this service is offered exclusively to regular customers.

The final cost of the used automobile converter unlimited is calculated after spectral and chemical analyzes, only this way makes it possible to determine the exact content of precious metals in the catalytic converter.

The high cost of used converter unlimited is explained by the fact that precious and rare metals of the palladium and platinum groups are used for their production.

If you need to replace the converter unlimited on a car, do not throw away the old one, sell the used converter unlimited to get a payment.

This will save money before purchasing the new device and it will cost you less. Plus, you show that you care about the environment.

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Common malfunctions of a converter unlimited can occur due to exposure to high temperatures over 1000 degrees and chemical reactions. As a result, the part can burn out or melt.

The second most popular reason is low-quality fuel, which cannot burn completely.

It burns out in the collector or the unit itself, clogging cells and making it difficult for air to pass. A similar situation can happen with high oil consumption in the engine, which can also actively contaminate filters.

The presence of problems in the operation of a car converter unlimited can be determined even just looking at it.

If the body of the part is deformed, there is a high chance that it is damaged. At the same time, it will not be possible to inspect the device from the outside for clogging with dirt and combustion products.

You will need to remove the clogged converter unlimited.

If there is an initial stage of wea

without damage or contamination of cells and the converter unlimited is not deforme or melted,

it can be sold to a specialize company getting a good profit.

Basic price is the following: ceramics – up to 600 EUR/kg,

particulate filter (PDF) – up to 300 EUR/kg, metallic foil – up to 70 EUR/kg.

Current scrap converter unlimited prices

Current scrap converter unlimited prices

A converter unlimited is one of the main elements of the exhaust system

, performing the function of reducing the emission of harmful substances and exhaust gases into the atmosphere. It is usually installed on both gasoline and diesel power plants in close proximity to the exhaust manifold or muffler.

The converter unlimited is subject to mandatory disposal, which is a complicated process that requires special equipment. The purchase of a converter unlimited has been carried out almost everywhere.

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The cost of every used car converter unlimited depends on:

  • Type of device (metal or ceramic);
  • Countries of origin (Germany, France, USA, Japan or China, RF);
  • Car model, engine size, year of manufacture, country of assembly or where it was exported;
  • From size: cut from the body, whole or broken, shredded;
  • On the purity, degree of contamination of the delivered mass: with asbestos, cotton wool or without;
  • From exchange quotations of prices for metals Pt, Pd, Rh and from exchange rates;
  • Weights, there are catalytic converters which weight is only 100 grams;
  • Duration of operation and its intensity, up to 150 tons of 1/3 of the original;
  • On the quality and type of fuel. For example, on gas for 2 years and as a result it is almost empty.
  • The price of the first  converter unlimited is higher than all subsequent ones, even if they are in the same housing, with the exception of Subaru, on the contrary, the latter is more expensive.

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Auto producers are creating more and more sophisticated vehicles to comply with environmental laws. A  converter unlimited is a gadget of a vehicle, pointed toward lessening harmful emissions into the environment by diminishing NO and afterburning CO. Most of all precious metals are contained in a ceramic  converter unlimited from German cars, such as Opel, BMW, Mercedes, Audi, Volkswagen.

The cost for converter unlimited will be approximately one hundred and twenty percent of the average indicated, but it should be taken into account that the converter unlimited  from cars released after 2000 will differ significantly in price from the car manufactured before 1997. It should also be taken into account that there is a catalytic converter with a predominance of platinum and a predominance of palladium.

Next in the price range are car  converter unlimited from Japanese cars like Nissan, Toyota, Mazda, Honda.

Their cost ranges from seventy five one hundred and ten percent, followed by the cars of French automakers, the cost of their catalytic converter is seventy to ninety five percent of the nominal.

Then, according to the cost there are American cars with sixty to ninety percent, “Koreans” – sixty-eighty five %. The cheapest used car catalytic converters are from Russian-made cars, unless, of course, this is an export option.

Can I drive without a converter unlimited?

Can I drive without a converter unlimited?

Yes, you can drive without a converter unlimited, but you need to approach everything with your head

If you do not want your car to be repaired, then first you need to make sure that removing the converter unlimited is the best way for you.

It is normal also for a thief to pay special attention when selling a converter unlimited.

Their scope is to sell them at the highest cost.

This is important also for a car owner, when you need to change a converter unlimited.

You can calculate the approximate cost of catalyst processing on our website on the Calculator Page.

A spot that has vast experience in purchasing a converter unlimited  is the best in the event that you need to sell it.

What can happen if you drive without a converter unlimited ?

There will be more caustic smoke, noise, environmental damage.

Many argue that driving without a converter unlimited will not lead to anything.

This is an erroneous opinion,

because our exhaust system service already has dozens of cars with burned-out exhaust systems due to the lack of a converter unlimited.

The burnt exhaust system is the first and most frequent thing that happens when driving without a converter unlimited.

No matter how expensive your car is, all stock exhaust systems are made from the same steel, and they are not good at all.

You can drive without aconverter unlimited if you have an engine up to 50 HP.

It may not burn out, but are there still such cars.

If you drive without a catalyst, then you will have to change the exhaust in a year or a year

and a half, and this is completely different money, even in comparison with installing the original converter unlimited.

Traffic fumes without a converter unlimited will be very caustic.

People in a car can be easily poisoned if you stand in a traffic jam and open a window with a favorable wind.

converter unlimited thereby deactivates the most dangerous components and chemical compounds in gases, so that you can drive safely.

A backward wave of gases will not get into the engine of your car.

Sound of the exhaust system will change,

it will become more severe and loud. The presence of a catalytic converter can soften the sound.

But its main function is to extinguish high temperatures,

unfortunately the only way to get rid of the car noise is to install additional mufflers if you are going to drive without a  converter unlimited

. And if you like the noise of a car, and you want to highlight it, you can put a resonator instead of a converter unlimited and the sound will become much brighter!

Search for a recycling company in the Buyers Catalog that will purchase your  converter unlimited at the best cost.

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How to independently determine the price of converter unlimited

How to independently determine the price of converter unlimited

Talking about the causes which affect the price of aconverter unlimited , it is better to mention general ones. The sales market is one of the biggest influencers. Better converter unlimited are provided for the European car market, and if you need to sell a car catalyst, originally intended for third world countries, then they will not give a high price for it.

The quality of the converter unlimited will also depend on the class of vehicle it is installed on. High mileage and long-term operation negatively affect converter unlimited and therefore are not very optimistic about their value.

As you know

the converter unlimited has the property of “emptying”, and therefore a sporty driving style will make it cheaper. If certain additives are present in gasoline or other fuels, then over time the precious metals will be washed out.

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Usually the composition of a car  converter unlimited initially contained Pt, Pd, and Rh. With time and modernization, the contents can change, but the idea and process of purification remain the same.

One ton of ceramic  converter

unlimitedcontains about one thousand and five hundred ppm of Pt, almost one thousand ppm of Pd, and about three hundred ppm of Rh. Diesel converter unlimited  or premium cars contain Pt and Rh. Although their metal contents are about 2.5-3.5 thousand ppm. In general, the acceptance of catalytic converters with similar content is about seventy percent.

The cost of such parts of the exhaust system on average varies between sixty to seventy-five USD per 1 kg. This type of  converter unlimited can be attributed to an endangered species, and according to some sources, the average price for it is up to eighty USD per 1 kg. Considering these simple figures one can understand the price of the scrap item. Calculate it by yourself and discover benefits from selling. Profit from a great deal with one of your local recycling stations.

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Myths about scrap converter unlimited prices

Let us look at several myths about scrap converter unlimited prices and how to decide what is right and what is wrong. The first one is that diesel is always more expensive than gasoline converter unlimited.

When evaluating a converter unlimited do not rely on the type of engine. In modern diesel cars, a particulate filter is used and converter unlimited are installed on all power units, both gasoline, and diesel. It is better to pay attention to the year of manufacture and the class of the car. The second myth is that old  are more expensive than new ones.

It is a new item that contains more precious metals

. And last, but not least is that European converter unlimited are more expensive than others. This is also a wrong judgment because the highest price for buying converter unlimited will be not only for a high-quality European converter unlimited but also for their Japanese counterparts.

It is common that all  converter unlimited have sequential numbers, and this is something that can be utilized to decide the purchasing cost. Experienced organizations will request the sequential number of your item before providing the cost estimate tag.

Protect your car and drive safely to earn on scrap converter unlimited!

The sum you get will be of great help when it comes to repairing the converter unlimited. More and more companies offer to recycle old converter unlimited and looking around attentively, you can find your best partner.

converter unlimited core buyers near me

converter unlimited core buyers near me

Modern motorists have an excellent opportunity to get rid of a faulty converter unlimited when and where they want to do it. Usually, there are plenty of car service stations that are ready to give some information on purchasing old catalysts.

Specialized companies always buy used converter unlimited in any quantity and offer good deals, both to individuals and large suppliers. Now you can sell converter unlimited, the price for the device will be high, and the operating conditions are usually transparent.

The purchase of catalytic converters is equal for both foreign and domestic manufacturers in any condition. You can calculate the cost of a scrap catalytic converter using a special calculator or simply by calling consultants. It is not only a profitable but also a satisfying process, due to your will to recycle the old item.

converter unlimited core buyers near me
converter unlimited core buyers near me

In which cases should the  converter unlimited be sold

Is it really necessary to consider mileage and driving conditions? Should everyone follow a producer’s manual? Which signs can help to understand the vehicle problem? These questions and many others are usually concentrated in the heads of modern drivers, thinking of their car maintenance cost.

converter unlimited malfunction is indicated by the power unit decreasing in its work. It is easy to perceive because of some distinctive features.

This occurs when the honeycomb structure melts or becomes clogged with soot and exhaust gases are difficult to escape. An additional booming or rattling sound indicates the destruction of the car’s ceramic of a converter unlimited. Excessive smoke with an unpleasant smell comes out of the exhaust pipe in case of a failure.

Processing is a basic need for individuals who need to discard or improve the working of their exhaust systems. The best spot for this is to find scrap vendors.

They are the best companies to sell or reuse your converter unlimited. It is always better to collect more information on prices and possibilities to recycle a converter unlimited.

What is the average cost to replace a converter unlimited?

What is the average cost to replace a converter unlimited?

First of all let us tell a few raw prices of converter unlimited to answer the key question on the converter unlimited cost.

After that we will have a detailed talk on pros and cons

If the vehicle was produed before 80s then the converter unlimited will cost up to eight hundred dollars. The cost of a converter unlimited is about six hundred, but a labor cost will be added.

So keep it in mind that the older is the car the bigger sum you have to spend to race old catalyst.

Newer cars request even more money to replace converter unlimited , which will go even further to 2500 dollars. If there is a chance to remove converter unlimited at home with proper tools, than there will be a way to save money, but sometimes there is no way to purchase a converter unlimited if you are not authorized for it.

In a meanwhile, one might think that to remove converter unlimited  means to harm the environment.

On the other hand, this slightly increases power of motor, reduces fuel consumption, gets rid of regular alerts about problems. The fused or cloggedconverter unlimited  leads to the fact that exhaust gases cannot go outside and return to combustion chamber.

Combustible mixture that enters there becomes less efficient, and this negatively affects operation of motor.

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Pros and Cons of converter unlimited removal with its following replacement

Why is it necessary to remove the converter unlimited Together with above mentioned dynamic characteristics of a car, as a bonus, the engine will become less sensitive to fuel quality, and you also eliminate the risk of ceramic dust getting inside the power plant. Old converter unlimited can be sold to recycling companies.

There are some negative consequences of converter unlimited removal:

  • environmental factor;
  • problems during car inspection;
  • foul odor;
  • extraneous sounds in exhaust system (if not removed correctly);
  • errors on the display.

Consider important role of oxygen sensors cooperating with converter unlimited .

Their second name is lambda sensors. Usually they are installed in two places: one before and one after the converter unlimited.

When the second sensor determines that the amount of harmful exhaust gases has increased to a critical level, it gives a signal that  converter unlimited has not worked or is functioning inefficient. Some modern car models in this situation may not start.

The second lambda sensor carefully monitors harmful emissions, and their allowable amount is regulated by the EU.

These are standards known as “EURO” (Euro-2, Euro-3, Euro-4, Euro-5). The EURO-5 standard is currently in operation, its emission standards are up to 0.05 g / km, CO – up to 0.8 g / km and NO – up to 0.06 g / km.

When the exhaust system is without a catalyst, oxygen sensors will detect more harmful emissions. Accordingly, you need to make sure that you do not feel the absence of this important detail.

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There are various ways to repair of converter unlimited st. We tried to briefly outline the main pros and cons of various types of repair of converter unlimited .

Diagnostics of converter unlimited

In many cases, correct diagnosis of a catalyst allows you to understand the real cause of breakdown and not just change the converter unlimited. Usually  converter unlimited error can catch fire literally from scratch. For example, a catalyst error can catch fire from damage or other part of exhaust system. It could just “shut down” the wiring or computer.

Types of diagnostics that are offered:

computer diagnostics (reading all errors and their analysis), endoscopy of converter unlimited (examination of the state of a catalyst), physical examination of exhaust system, measurement of purity of exhaust gases for compliance with EURO4, EURO5, EURO6 standards.

  1. Replacing converter unlimited with a new one. If you need a replacement of a catalyst, then it is a due time to sell the old one. You can choose a converter unlimited that suits you with its cost and its properties.
  2. This repair path is undeniably most correct, but the most unreliable in the long term, because after two thousand kilometers  converter unlimited will again need to be replaced. The main advantage is that exhaust gases will be clean.
  1. Replacing the converter unlimited with a flame arrester. This procedure has two popular names, one of them is “replacing catalyst with a flame arrester,” and the other is “removing theconverter unlimited ”.
  2. In this case, you get rid of catalyst and everything that is connected with it. But having removed it you will gain following consequences: exhaust sound will become loud, exhaust system will easily burn out.
  1. Rinsing, cleaning catalytic converter. In case of catalyst error has arisen due to the fact that the catalyst is clogged with combustion products, and this is the only reason why catalyst does not work. It is necessary to clean it and thereby remove any deposits.
  2. But if functional catalyst deposition layer has lost its properties, then this does not make sense, and replacement of catalyst by one of methods is required. Only diagnostics and inspection of the car can tell which is the best option for a catalytic converter.

Service stations

will carry out exhaust system diagnostics in order to 100% determine whether it is worth cutting out the converter unlimited or, possibly to clean it. It is difficult to determine the cause of failure yourself.

One way is to dismantle part of exhaust system, including the catalytic converter and remove contents of catalyst. Usually several holes with a diameter of 20 mm are made using a punch.

This method has disadvantages: holes quickly become clogged again. But there are also positive aspects, since you do not have to cut metal and do welding.

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Why one should remove and replace the converter unlimited?

If you need to cut out the catalyst, the price will depend on what you want to get on as a result. For those who are confused with a choice, experts can advise the best repair option.

Take a look at general figures and prices of a converter unlimited repair and replacement cost for some common vehicle models. Find a way to save money, selling your old catalyst to a specialized recycling organization and gain a good money bonus for future investments.

Can I drive a car with a bad converter unlimited

Can I drive a car with a bad converter unlimited

Car tuning can be very different. Most often, vehicle acquires an individuality, technical characteristics improve, etc. But there is another tuning, when “modernization” can become dangerous for a car and its owner. For example, removal of a converter unlimited from an exhaust system.

At first glance, getting rid of converter unlimited does not affect the engine, on the contrary, it seems that the improve had become faster and more powerful. Therefore, catalytic converter is cut out by a grinder, knocked out with special devices.

What negative consequences can cause such a tuning?

converter unlimited is installed by autoproducer in or behind the exhaust manifold. Some motorists are sure that this is done only in order to be able to equip the car with additional oxygen sensors and reduce the power of motor. Naturally, this is not true.

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If you live in post soviet countries of Eastern Europe, then you can use car without a converter unlimited. In Europe and the USA, one would have to pay heavy fines for violation environmental standards. In driving without a converter unlimited, there are certain disadvantages. These include increased emissions of harmful gases, non-compliance with environmental standards, smell of gases inside the car, increased noise, probability of burnout exhaust system. Nevertheless, there are many drivers who drive without a  converter unlimited, especially this is common among owners of BMW, Volkswagen, Opel, Porsche, Mercedes, Lexus, Nissan, Honda, etc.

What can happen if you drive without a catalyst? And without a flame arrester?

It is more caustic smoke, noise, environmental damage. Many argue that driving without a catalyst will not lead to anything. This is a mistaken opinion, because there are already dozens of cars with burned exhaust systems due to the lack of a catalytic converter.

– Burned exhaust system

The first and most frequent thing that happens when driving without a catalyst is a burnout of exhaust system. It doesn’t matter how expensive your car is, all regular exhaust systems are made of the same steel. One can drive without a catalyst if you have an engine with power up to 50 hp. in this case, the exhaust system may not burn out, but are there still such cars. If you drive without a catalytic converter, then you will have to change exhaust in a year and a half, and this is completely different money, even in comparison with installing original catalytic converter.

– Traffic fumes

Without a catalyst, the exhaust gas will be very corrosive. It can be easily perceived if you stand in a traffic jam and open a window with a fair wind. converter unlimited saves the situation by lowering the temperature of gases. It deactivates the most dangerous components and chemical compounds in gases, so you can drive safely, and converter unlimited  will not allow the return wave of gases to get into your car’s engine. It’s getting there is extremely undesirable, as they interfere with creating a normal mixture and interfere with engine operation.

– Sound exhaust system

[Without a converter unlimited , the sound of exhaust system will change. It will become more severe and loud. The presence of a converter unlimited can soften the sound and lower high temperatures. Unfortunately the only way to get rid of the car noise is to install additional silencers if you are going to drive without aconverter unlimited . And if you like the noise of a car, and you want to highlight it, you can put a resonator and the sound will become much brighter!

The removal of converter unlimited is impossible to miss

. Many car owners describe it in different ways. Some say that it felt like there was a trailer or an anchor that they got rid of, others say that the car had a second wind, but they all have one thing in common. A significant improvement in dynamic performance, as well as reduced fuel consumption. Removal of  converter unlimited is an extreme measure, which is very undesirable if the engine works as it should. In addition, if financial expenses allow to perform a full replacement of converter unlimited with a new one, then it is better to do just that. You will not have to interfere with exhaust system, as well as brains of a car. It will not require any tricks and other ways, which can not be avoided when removing the converter unlimited . Specialized companies have a possibility to purchase old converter unlimited to lighten repair expense.

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In the case of dismantling of converter unlimited, the second sensor identifies malfunction and begins to automatically reduce the temperature inside combustion chamber. For this, the system adds more fuel. As a result, the mixture is enriched, and motor power decreases and consumption increases. In other words, control unit goes into emergency operation and prepares an averaged mixture for motor to continue working. At the same time, there is no question of setting the optimal fuel supply mode. To prevent increased fuel consumption by removing the engine from an emergency state, it is necessary to change converter unlimited or reprogram electronic control unit to Euro-2 standard. Also, some craftsmen install a special tools on second lambda sensor.

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Can I drive without a catalytic converter?

Yes, you can drive without a converter unlimited, but you need to approach to all possible problems with your brain. If you do not want your car to be repaired so that it does not suddenly smell or hoot, then first you need to make sure that the replacement of converter unlimited is best for you. Make sure to contact reliable companies to evaluate and sell your old catalyst. Get a money bonus!

converter unlimited Cons

converter unlimited Cons
  1. First of all, ecology.
  2. If you are proud that your car doesn’t pollute environment, then after replacing the converter unlimited with a substitute, you need to stop doing this, because your car will no longer have Euro-4 or Euro-5 standard.
  3. No need to program car computer. Vehicle electronic control system is designed to use a converter unlimited and without it will start to go crazy. Using a substitute, you need to invent tricks on oxygen sensors, and in the best case, reprogram the engine.
  4. Reducing the resource of the exhaust system.
  5. Even a good  converter unlimite substitute with the task of lowering the temperature of exhaust copes worse than the converter unlimited, so the risk that the muffler burns out increases.
  6. On the other hand, you can change more than one silencer for money that will save a flash suppressor.

If the benefits of replacing  converter unlimited with a flame arrester are obvious for you, then a detailed instruction of step-by-step process will be useful.

Usually, car owners have to deal with universal flame arresters, which must be adjusted locally or even make such a unit on their own. People without experience with a grinder and welding should not take up the replacement.

Step 1. Removal of the converter unlimited

The catalyst and collector are located directly in the exhaust manifold. converter unlimited is easier to remove, especially if the design permits using a screwdriver.

If there is no such a possibility,

The second one requires dismantling the exhaust manifold, which increases the complexity of the process.

Step 2. Choosing a flame arrester

The supply of such car parts is sufficient, you can consider the details, cost, and other elements. In general, the main thing is that it is two-layer, the brand is not so important.

However, this is such a simple unit that you can do it yourself. Cut the casing from the catalyst, knock out the entire filling from it, and instead insert a piece of perforated pipe, cover the casing from the inside with heat-resistant, sound-absorbing material, brew, and the arrester is ready.

As for cost, such an assembly will turn out to be very cheap, but only those who know how to use a welding machine should undertake independent manufacture of a flame arrester. As practice shows, the most popular damage to a flame arrester is a burst weld.

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Step 3. Installing a flame arrester instead of a converter unlimited

If we are not talking about products that are precisely designed for regular places, then to install a converter unlimited substitute you have to use a combination of welding and ingenuity.

It&rsquo’s not that it’s very difficult, but you have to measure and adjust the dimensions, think over the location, especially when it comes to collector arresters.

In addition, no manufacturer describes such a procedure in official reference materials, so you need to look for information in additional sources.

Step 4. Correction of electronics

For the car to work correctly without converter unlimited , you need to consider reprogramming for the second lambda probe or completely reflash the motor.

deception is like a converter unlimited in miniature,

it “filters” a piece of exhaust that enters the sensor, showing that everything is fine,

the emulator simply transfers the values ​​that it expects to the engine, without real measurements.

Deceptions and emulators may not work, but a good alternative firmware almost always solves problems after installing such a device.

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What is the general cost to replace the converter unlimited  with a flame arrester?\

Units themselves are relatively inexpensive from 15 to 20 USD, depending on the brand and design. Prices for converter unlimited replacement services depend on region and brand of car.

The average price would be 75-100 USD for such a service (although the price range is very large). Separately, you will need to pay extra for installing a lambda sensor and reprogramming.

Talking about converter unlimited its starting cost will get even up to 1200 USD, which is not a limit, due to various car models.

 

 

Sale of used converter unlimited

Sale of used converter unlimited

Old converter unlimited

can be sold to a number of companies associate with refineries with contracts for the recycling of their enriche raw materials.

The scope of activity of such companies includes the purchase of spent converter unlimited  from private and legal entities.

Before

concluding a contract of sale, the company analyzes the converter unlimited which valuable element it contains, and in what quantity.

Based on the analysis, the transaction value is determine.

On average, for foreign cars prices are per 1 kg of catalyst vary from 50 to 150 USD, depending on the car brand.

converter unlimited from Hummer

, Land Rover, Infiniti, Jeep GrandCherokee, Lexus, Mercedes-Benz reach the highest costs.

Prescious metals in a converter unlimited

In the modern cars there are a lot of interesting things.

It turns out that there are even noble metals in it and the car owner hims

Not everyone knows that the so-called exhaust system converter unlimited or rather, an exhaust gas converter unlimited contains precious metals of the platinum group.

First of all, it is actually platinum, as well as noble metals palladium and rhodium.

Therefore, after the automotive  converter unlimited fails and this usually happens after 150-200 thousand kilometers,

you can take it to special processing companies, which are able to extract precious metal for recycling.

The main nuance of this procedure is that platinum metals are in a form of a very thin layer spraye onto porous ceramic cells.

In fact, the device is conceive as such, so that the contact surface of exhaust gases with metal catalyst is as wide as possible.

Therefore

, collecting spraye platinum from 20 thousand square meters of the inner surface of the honeycomb is not so simple.

To do this, it is necessary to “rinse” converter unlimited ceramics with acids, heat, galvanize, crush… But this, in fact, is a problem not of a motorist, but of other people.

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How to determine the profit which a converter unlimited can bring to a driver owing to this?

To determine the number of platinoids, an RF spectrometer is used, it is also an X-ray fluorescence analyzer.

But first of all

, you need to see the catalyst case, pull out the ceramic filler and grind it. Then, correlating the data of spectrometer and mass of ground filling, the receiver determines the price.

The average price of a  converter unlimited that has worke out is from 20 to 150 USD, and you can get them just passing an unnecessary converter unlimited at the pick-up point.

It is interesting that evaluators take into account the current quotations on world exchanges when evaluating.

And this figure relative to platinum can experience significant fluctuations, for example: depending on the situation, one ounce in different periods can cost several hundred dollars and one and a half thousand dollars.

The content of precious metals in a catalyst is determined using a spectrometer. Incidentally, it is able to distinguish platinum substitute.

To understand:

the content of pure platinum or other platinoids is tenths and hundredths of a percent of the total mass of converter unlimited filling.

handing over the old for recycling will be the most rational step.

And even if you  want to buy a new catalyst and intend to replace it with a substitute, you should still think about recycling.

The price is worth the time spent on the delivery of precious recycle materials.

The platinum content in Japanese and Chinese cars is 15% less than in Europe, in catalysts of Russian cars 40% less than rhodium in Europe.

In American catalysts, precious metals are half as much as in European ones.

To solve the problems of processing converter unlimited, hydrometallurgical and pyrometallurgical methods are used.

The source for processing contains a large amount of ceramic carrier and an insignificant concentration of precious metals.

When processing waste electronics, the source is scrap parts that contain, as a rule, plastic particles in their composition.

Signs of a clogged converter unlimited

Signs of a clogged converter unlimited

Classic symptoms of a malfunction are a decrease in dynamics of a car and a noticeable cut in engine power. As a result, the level of maximum speed decreases; the car accelerates sluggishly during overtaking or when starting at a traffic light. Additional signs which shows that  converter unlimited is clogged or not:

 

  1. Motor starts hard on both hot and cold temperature, a strange sound appears.

  2. Power unit may fail completely if the assembly is too clogged.

  3. Exhaust fumes start to smell unusually, this smell resembles a rotten egg (in fact, it is hydrogen sulfide).

 

One way to identify a clogged catalyst is by checking the CheckEngine indicator light on the car dashboard. Often in such a situation, it lights up. Same symptoms are observed on a diesel engine.

 

In case of damage to wires that transmit the signal from sensors, or unexpected destruction of active substance, warning lamp lights up. Sensors are mounted after the outlet and before the inlet pipe, they serve to control the oxygen concentration. When converter unlimited clogging occurs gradually, the bulb does not let you know that a system problem has occurred.

 

The reason for this may be poor ventilation of cylinders. When it weakens, the power unit cannot capture enough air the increased back pressure of catalyst interferes. The exhaust partially remains inside cylinders and does not allow the air-fuel mixture to properly fill the combustion chamber. For this reason, dynamics worsens, power decreases. The main thing to know is if the catalyst is clogged, how the machine behaves and why it is dangerous.

 

How to identify a clogged converter unlimited?

For the following reasons, converter unlimited is usually clogged:

 

  1. There are certain defects in engine or exhaust system. For example, the increased oil content in exhaust and its increased consumption.

  2. Low-quality fuel that does not completely burn out in cylinders and burns out already in exhaust manifold. converter unlimited may melt or simply overheat.

  3. Too small throughput cells of a converter unlimited . They quickly clog, and even small droplets stick because of heat.

  4. Poor quality pavement affects catalyst clogging. From constant mechanical shocks about bumps, speed bumps, mounds suffer from its internal components. And if at least one cell is damaged, then its particles can clog remaining cells.

 

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Implications for an engine

Do not neglect tips to check the converter unlimited for clogging, since consequences of driving with such a node can be most severe for a car.

A defective element provokes following problems:

 

  • Increased operating costs of gasoline due to increased resistance of the exhaust tract.

  • Exhaust fumes contain a lot more harmful substances.

  • Engine power drops significantly, and, consequently, comfort of a trip in a car.

  • The main thing that threatens a long ride with a clogged converter unlimited is a complete breakdown of gasoline engine. At one point, it will stall right in the process of movement, or it won’t start at all.

It is especially dangerous for motor if the internal filling of a catalyst is destroye.

In this case, solid particles are forme that penetrate the cylinder and become clogge between the piston and the inner surface. Because of them, damage is forme on the mirror, and they can be remove only by grinding.

 

 

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How to check the converter unlimited for clogging without removing it?

Three most common methods to find out that a converter unlimited is clogge:

 

  1. Complete dismantling of working unit and its external inspection for signs of clogging. Removing the  converter unlimited is sometimes problematic because it tightly sticks. In this case, the specialist uses a grinder. Also, some cars have such complicated designs of exhaust systems that it is generally impossible to remove catalyst or it takes several days.

  2. Measurement of pressure in exhaust system. To measure it, it is necessary to install the pressure gauge in place of the 1st oxygen sensor, and then take readings at different engine operating modes. The pressure is considere correct at level of 0.3 kgf / cm², at 2.5 thousand rpm.

  3. It is often difficult to remove sensors.

  4. Back pressure measurement with a special tester.

  5. A pressure sensor is mounte in a place of the spark plug in the engine cylinder, after which an oscillogram is analyze at increase speeds.

The replacement or repair of the converter unlimited is definitely require in a situation where the pressure in exhaust system is more than 200 kPa (almost 2 kgf / cm²).

 

How to check node status?

 

Each car owner can check the converter unlimited performance independently or by contacting a service center.

There are 3 methods for verifying converter unlimited health:

  1. Visual inspection of the housing. Deformation of housing always indicates a partial or complete malfunction of a converter unlimited. In this case, it must be remove.
  2. On some models, inspection without opening the case cannot be carrie out.
  3. Back pressure. The check can be carrie out using a manometer and an adapter tube connecte to it.
  4. The pressure gauge is put in place of lambda sensor and start the engine at 2.5-3 thousand turns for 15 seconds.
  5. On average, normal pressure values ​​are 0.3 kg / cm2 and 0.35 kg / cm2 for modified engines. Indicators of 0.5 kg / cm2 and above indicate problems with the converter unlimited.
  6. Diagnostics by a motor tester. This diagnostic option is possible with special equipment. The device is connecte instead of spark plugs and takes data during engine start.
  7. Car diagnostics. If you have special equipment, you can carry out diagnostics yourself.

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Why should you remove a converter unlimited?

The ideal solution for a catalyst failure is to replace it with a new one. However, not everyone can afford the purchase of a new, original part, the cost of which is about 500 USD.

An alternative version of Chinese production will cost 100 USD. But such expenses are unacceptable for some car owners, so they decide to remove the converter unlimited completely and weld an empty flame arrester.

It is important! Experts recommend changing the converter unlimited to the original only once, on new cars.

Subsequent investment in an expensive original catalytic converter is impractical, because the motor works worse and cells become clogged twice as fast.

Some universal models are several times cheaper than branded items and at the same time work with the same efficiency.

Why buy?

converter unlimited is one of the parts that continues to raise interest of consumers even at the end of a service life. There are more and more announcements about the purchase of automotive converter unlimited by numerous businessmen.

The reason for this is the content of precious metals. Quantity of precious metals depends on a model and mass of the converter unlimited. Average indicators are as follows:

Silver – from 5.5 to 15 g;

Palladium – from 0.05 to 4.95 g;

Platinum – from 0.1 to 1 g.

Extraction of precious metals from old catalyst is a technologically complicate and disadvantageous process at home.

This can only be done in large volumes using special equipment and reagents.

In order to decide if the converter unlimited has to be remove and change, pay attention to causes and symptoms of its failure.

  1. Working life

converter unlimited is good for approximately 150 thousand kilometers. During operation time, the part gradually burns out, and the worse the fuel, the faster it happens.

The fact is that artificial additives in bad gasoline contribute to increased heating of fuel, and converter unlimited cells melt and clog.

It is important! The failure is also facilitated by microdamage that occurs when driving on bumps, malfunctions of piston group and ignition. Accelerating the honeycomb contamination process is an aggressive riding style.

  1. Clogged honeycombs

A malfunction of a converter unlimited is detected by lambda sensor, and the error “CHECK ENGINE” pops up on a dashboard. At low efficiency of the converter unlimited due to clogging on the panel, error “P0420” may be displayed.

In addition, symptoms of component failure are:

  • rattle and vibration under the bottom of a car. If a clang is heard during acceleration or relocation, it means that parts inside the converter unlimited body have crumble.
  • decreased engine dynamics. The car slowly accelerates. As if it was being held in the back. This suggests that the cells are partially clogge.
  • temporary lack of traction at high speeds.
  • difficulties with starting the engine. With a complete breakdown of a catalyst, the car stalls immediately after starting.
  • gray shade of exhaust with a pungent, suffocating odor is a sign, which indicates a significant destruction or melting of honeycombs.
  • increased fuel consumption. This symptom is ambiguous and may indicate other problems. For example, gas mileage increases if fuel injectors are clogged.

All these signs indicate that the converter unlimited is still working, but cells are partially melted and their throughput is reduced. If you continue to operate the car in this situation, the engine may stop starting.

It is important! Ceramic particles of destroyed converter unlimited can get into cylinders, damage their walls and completely disable the engine.

catalyst Removal: What Does It Give?

 

converter unlimited

If converter unlimited is defective, then when it is remove, the car engine regains its original,

factory parameters, it begins to “breathe” more easily, resulting in reduce fuel consumption and increase power.

In cases where the converter unlimited is removed in order to modernize the exhaust system, this procedure is usually supplemente

by installation of a new exhaust pipe type silencer, which creates significantly less obstacles to exhaust gases than the catalyst.

In combination with reflashing of a power unit

(which is also performe), this leads to an increase in power of a power unit

. It should be note that this method of tuning is often calle “amateur”, because when tuning the exhaust system performe

by professionals (used, for example, to “refine” sports cars),

Professional tuning is done only by highly qualifie specialists and costs considerable amounts.

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The removal of converter unlimited is most often a necessary measure, but sometimes the converter unlimited is removed in order to finalize the exhaust system.

A faulty catalyst creates a lot of unpleasant problems in the form of errors that light up on a panel, as well as a significant deterioration in dynamic readings of a car.

The state of catalyst and correctness of its operation are monitore by the so-calle lambda or oxygen sensor.

The sensor monitors the consistency of exhaust, if the converter unlimited is not working, composition of exhaust changes,

to which lambda immediately reacts and reports a corresponding error.

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Repair of  converter unlimited is not possible

, in case of failure, it is necessary to completely remove defective converter unlimited , and install a new one in its place.

The  converter unlimited is remove for a reason that the cost of a new one is quite high, so most often in the event of a malfunction, a flame arrester is install in its place.

Removal of converter unlimited cannot but be invisible; many describe it in different ways. Some say that it felt like there was a trailer or an anchor from which they got rid.

Others say that the car had a second wind, but they all have one thing in common : significant improvement in dynamic performance. The removal of converter unlimited is an extreme measure, which is undesirable if the engine works as it should.

In addition, if financial ability allows you to perform a full replacement of converter unlimited with a new one, then it is better to do just that, in which case you will not have to interfere with exhaust system, as well as brains of your car.

It will not require any tricks and other “lotions”, which can not be avoide when removing the converter unlimited.

how is can converter unlimited friend green

how is can converter unlimited friend green

In fact,

up to 90 percent of a car’s most problematic exhaust emissions can be neutralise by a catalytic converter,

with unburne fuel, carbon monoxide and nitrogen dioxide being converte into less harmful nitrogen, carbon dioxide and water vapour.

It’s not totally clean of course, and with carbon dioxide being a major greenhouse gas a ‘cat’ can’t make a car completely green,

but it certainly makes city air a lot more breathable for humans and animals.

Besides, with all new petrol-powered cars and a significant chunk of diesel cars now equipped with catalytic converters,

the net reduction in pollution has resulte in most major cities in the develope world no longer permanently envelope by a blanket of smog.

can’t make a car completely green do they work?

There are no moving parts in a  converter unlimited with all of the cleaning action being accomplishe by clever chemistry instead.

Inside the converter is a thick substrate, often with a grid-like cross section (below), upon which a thin coating of precious metals like platinum, palladium and rhodium are deposite.

Catalytic Converter Crosssection Jpg

8

These metals are the actual converter unlimited, the part of the device that initiates the chemical transformation of the exhaust gas. Nitric oxide, carbon monoxide,

nitrogen dioxide and unburne hydrocarbons – be they petrol, diesel or engine oil – all react with the metals inside aconverter unlimited , and are quickly turne into other gases: principally nitrogen and carbon dioxide, but also water.

Some particulate emissions can be capture by a converter unlimited as well, though that’s not their primary function.

Anyhow,

separate diesel and petrol particulate filters have recently become commonplace and clean up fine particles

Catalytic Converter Cutaway 2 Jpg

8

Downsides? They’re an expensive component, thanks to all of those precious metals used in their construction being, well, precious.

They can be damage by engines that are malfunctioning and perhaps burning more fuel or oil than they should, and there’s no method for their repair.

Also, the core is often made from fragile materials, which have a high temperature tolerance

but are susceptible to impact damage from rocks or other objects passing under the vehicle.

A damage converter unlimited must be swappe, and replacements aren’t cheap.

The  converter unlimited reaction requires a significant amount of heat to work. Most need an exhaust gas temperature of more than 400 degrees before the chemical reaction is working efficiently,

which means that if you’re only using your car for very short trips – like ducking up to the shops for a few minutes – then a lot of your car’s harmful emissions are just going straight out the tailpipe as your exhaust hasn’t had time to heat up.

Traffic Exhaust Jpg

8

Also

, with some of the gasses being converte into water, there’s a risk that excess moisture can accumulate within your exhaust and rust it out over time.

Again, this is largely a by-product of very short trips.

If your drives are at least ten minutes long from start-up to shut-down, then any moisture generate by the converter unlimited will just be evaporate off with exhaust heat.

Oh, one more thing:

if you see a symbol like the one below appear on your instrument panel,

.

Catalytic Converter Symbol Jpg

8

If you avoid making lots of short trips and ensure the engine is kept in good mechanical health, there’s no reason your converter unlimited shouldn’t last the life of the vehicle.

Mechanically simple yet chemically brilliant, the humble converter unlimited is the main reason why clear air still exists around major population centres.

converter unlimited Removal: What Does It Give?

converter unlimited Removal: What Does It Give?

If converter unlimited is defective, then when it is remove, the car engine regains its original, factory parameters,

it begins to “breathe” more easily, resulting in reduced fuel consumption and increased power.

In cases where the  converter unlimited is remove in order to modernize the exhaust system, this procedure is usually supplemente

by installation of a new exhaust pipe type silencer,

which creates significantly less obstacles to exhaust gases than the converter unlimited.

In combination with reflashing of a power unit (which is also performe), this leads to an increase in power of a power unit.

It should be note that this method of tuning is often calle “amateur”, because when tuning the exhaust system performe

by professionals (used, for example, to “refine” sports cars), a lot of calculations are made and a large number of parameters are involve.

Professional tuning is done only by highly qualifie specialists and costs considerable amounts.


converter unlimited Removal

The removal of converter unlimited is most often a necessary measure, but sometimes the  converter unlimited is remove in order to finalize the exhaust system.

A faulty converter unlimited creates a lot of unpleasant problems in the form of errors that light up on a panel, as well as a significant deterioration in dynamic readings of a car.

The state of converter unlimited and correctness of its operation are monitore by the so-called lambda or oxygen sensor.

The sensor monitors the consistency of exhaust, if the converter unlimited is not working, composition of exhaust changes, to which lambda immediately reacts and reports a corresponding error.

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Repair of converter unlimited is not possible

in case of failure, it is necessary to completely remove defective converter unlimited, and install a new one in its place.

The converter unlimited is remove for a reason that the cost of a new one is quite high, so most often in the event of a malfunction, a flame arrester is installe in its place.

Removal of converter unlimited cannot but be invisible; many describe it in different ways. Some say that it felt like there was a trailer or an anchor from which they got rid.

Others say that the car had a second wind, but they all have one thing in common :

significant improvement in dynamic performance.

The removal of converter unlimited is an extreme measure, which is undesirable if the engine works as it should. In addition,

if financial ability allows you to perform a full replacement of converter unlimited with a new one, then it is better to do just that, in which case you will not have to interfere with exhaust system,

as well as brains of your car.

It will not require any tricks and other “lotions”, which can not be avoide when removing the catalyst.

converter unlimited catalog

converter unlimited catalog

Modern motorists have an excellent opportunity to get rid of a faulty converter unlimited when and where they want to do it. Usually there are plenty of car service stations which are ready to give some information on purchasing old catalysts. Specialized companies always buy used converter unlimited in any quantity and offer good deals, both to individuals and large suppliers.

Now you can sell converter unlimited, the price for the device will be high, and the operating conditions are usually transparent. The purchase of converter unlimited is equal for both from foreign and domestic manufacturers in any condition. You can calculate the cost of a scrap converter unlimited using a special calculator or simply by calling consultants. It is not only a profitable but also a satisfying process, due to your will to recycle the old item.

Catalytic converter core buyers

In which cases should the converter unlimited be sold

Is it really necessary to consider mileage and driving conditions? Should everyone follow a producer’s manual? Which signs can help to understand the vehicle problem? These questions and many others are usually concentrated in heads of modern drivers, thinking of their car maintenance cost.

A converter unlimited malfunction is indicated by the power unit decreasing in its work. It is easy to perceive because of some distinctive features. This occurs when the honeycomb structure melts or becomes clogged with soot and exhaust gases are difficult to escape. An additional booming or rattling sound indicates the destruction of the car’s ceramic of a converter unlimited. Excessive smoke with an unpleasant smell comes out of the exhaust pipe in case of a failure.

Processing is a basic need for individuals who need to discard or improve the working of their exhaust systems. The best spot for this is to find scrap vendors. They are the best companies to sell or reuse your converter unlimited. It is always better to collect more information on prices and possibilities to recycle a converter unlimited.

recycle a catalytic converter

 

How to independently determine the price of a converter unlimited

Talking about the causes which affect the price of a converter unlimited, it is better to mention general ones. Sales market is one of the biggest influencers. Better converter unlimited are provided for the European car market, and if you need to sell a car catalyst, originally intended for third world countries, then they will not give a high price for it.

The quality of the converter unlimited  will also depend on the class of vehicle it is installed on. High mileage and long-term operation negatively affect converter unlimited, and therefore are not very optimistic about its value. As you know, the converter unlimited  has the property of “emptying”, and therefore a sporty driving style will make it cheaper. If certain additives are present in gasoline or other fuels, then over time the precious metals will be washed out.price of a catalytic converter

Usually the composition of a car  converter unlimited initially contained Pt, Pd and Rh. With time and modernization, the contents can change, but the idea and process of purification remains the same. One ton of ceramic converter unlimited contains about one thousand and five hundred ppm of Pt, almost one thousand ppm of Pd, and about three hundred ppm of Rh.

Diesel converter unlimited or premium cars

Diesel converter unlimited or premium cars contain Pt and Rh. Although their metal contents are about 2.5-3.5 thousand ppm. In general, the acceptance of converter unlimited with similar content is about seventy percent. The cost of such parts of the exhaust system on average varies between sixty to seventy five USD per 1 kg. This type of a catalyst can be attributed to an endangered species, and according to some sources, the average price for it is up to eighty USD per 1 kg. Considering these simple figures one can understand the price of the scrap item. Calculate it by yourself and discover benefits from selling. Profit from a great deal with one of your local recycling stations.local recycling stations

 

Myths about scrap converter unlimited prices

Let us look at several myths about scrap  converter unlimited prices and how to decide what is right and what is wrong. The first one is that diesel is always more expensive than gasoline catalytic converters. When evaluating a converter unlimited, do not rely on the type of engine.

In modern diesel cars, a particulate filter is used and catalysts are installed on all power units, both gasoline or diesel. It is better to pay attention to the year of manufacture and the class of the car. Second myth is that old  converter unlimited are more expensive than new ones. It is new items that contain more precious metals.

And the last, but not the least is that European converter unlimited are more expensive than others. This is also a wrong judgment, because the highest price for buying catalysts will be not only for a high-quality European converter unlimited, but also for their Japanese counterparts.

Protect your car and drive safely

It is common that all converter unlimited have sequential numbers, and this is something that can be utilized to decide the purchasing cost. Experienced organizations will request the sequential number of your item before providing the cost estimate tag.

Protect your car and drive safely to earn on scrap converter unlimited! The sum you get will be of great help when it comes to repairing the catalyst. More and more companies offer recycling of old converter unlimited and looking around attentively, you can find your best partner.

What are the symptoms of a damaged converter unlimited

What are the symptoms of a damaged converter unlimited

Since there are no moving parts on a converter unlimited, you would expect that they would be fairly durable and long-lasting. They are but, in spite of all the advancements in converter unlimited  technology, they still fail. Many times, catalytic converter failure is a symptom of an issue somewhere else in the vehicle.

It is important that you fix the problem that caused damage to converter unlimited, because if you don’t, that same problem will likely destroy the replacement converter as well.

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  • Power reduction and acceleration.

  • If there is a problem with the exhaust system, this will begin to affect engine performance. You will not be able to accelerate as fast as with a healthy system. Simply put, the motor loses power, often it will also require replacing converter unlimited.
  • Rattling sound coming from beneath. A rattling sound coming from your car is never a good sign. When a catalytic converter becomes damaged, it can cause honeycomb break or collapse. When you turn on your vehicle, these pieces will vibrate and make a rattling sound.
  • Long way to start.  converter unlimited problems cause gas within your engine to heat up to the point that it actually ignites. This ignition is what causes the misfiring sensation. That can destroy engine components. Anytime your vehicle misfires, you should have it checked out for converter unlimited damage.
  • Reduced fuel efficiency.
  • When your power and acceleration decrease, often fuel efficiency also decreases. With a faulty system, fuel consumption may be less profitable than before.
  • Smell of burning from the engine compartment. If a malfunction occurs, a gas leak may be observe. Due to high temperatures, surrounding parts may melt. When drivers smell fused plastic or burning they should immediately stop the car, remove all passengers from the passenger compartment, and then carefully check what is happening under the hood.
  • Gas smell. If you smell gas inside, this may be a sign of problems with converter unlimited . This usually happens when one of the exhaust pipes or pipes is damage and begins to flow. Gasoline vapors exit through the crack. Sometimes this leak may be located inside.

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These are just a few common signs to understand if the converter unlimited is damaged. If you notice at least one of them or it seems that something is wrong with the catalyst, try to find out the reason with the help of several tests. The driver can diagnose the converter unlimited malfunction independently, if he has the proper knowledge and necessary equipment. There are 3 main ways to test the converter unlimited

1. VISUAL INSPECTION.

Presence of problems in the converter unlimited can be determined “by eye”. If it is deformed, there is a good chance that honeycombs of the converter unlimited are damaged. At the same time, it will not be possible to inspect the device from the outside for clogging with dirt and combustion products. That is why, it will be necessary to remove the catalyst. After removing the converter unlimited, it is necessary to inspect it for the presence of gaps. Clogged converter unlimited can be cleaned or replaced with a new one.

2. converter unlimited PRESSURE CHECK.

The most common method for checking a converter unlimited that does not require dismantling. Essence of a back pressure test is that the exhaust pressure is measure, which is then compare with ideal indicators. To diagnose it, you will need a manometer and adapter to connect it. It is better to lift the car or drive it into a pit. Next, you need to remove the first oxygen sensor, and connect a pressure gauge in its place.

3. DIAGNOSTICS BY MOTOR TESTER

The motor tester is a set of equipment that allows you to determine the state of many parameters. With this method of verification, a diagnostic device is installed instead of the spark plug, after which the engine starts and waveforms are taken. On their basis, experts make conclusions about the state of a converter unlimited. By eliminating problems with the converter unlimited in time, you can avoid costly engine repairs and significantly reduce fuel consumption.

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In case it is heavily damaged and has to be replaced, contact specialized companies to get a payback for your old converter unlimited.

Common converter unlimited evaluation is as follows:

  • Fixing the cost of the converter unlimited is determined by the marking on the housing.
  • Establishing value of precious materials.
  • Acceptance of all kinds and types of converter unlimiteds. The cost also depends on the condition and integrity.

Damaged converter unlimited with ceramic part of the monolith should not be washed with any chemical solutions. It has to be clean without natural moisture, asbestos. Ceramics in metal housings of aconverter unlimited  has to be also clean and in full size.

The high cost of converter unlimited is due to the use of platinum, rhodium or palladium salts. Specialized companies purchase broken, defective, renewed and destroyed  converter unlimited of all types, and also accept them for useful components with an aim to subsequent manufacture of new converter unlimited.

catalyst cost

First of all let us tell a few raw prices of converter unlimited to answer the key question on the converter unlimited cost.

After that we will have a detailed talk on pros and cons.

If the vehicle was produce before 80s then the converter unlimited will cost up to eight hundre dollars.

The cost of a converter unlimited is about six hundre, but a labor cost will be adde.

So keep it in mind that the older is the car the bigger sum you have to spend to race old catalyst.

Newer cars request even more money to replace converter unlimited, which will go even further to 2500 dollars.

If there is a chance to remove catalyst at home with proper tools, than there will be a way to save money,

but sometimes there is no way to purchase a  converter unlimited if you are not authorize for it.

In a meanwhile, one might think that to remove converter unlimited means to harm the environment.

On the other hand, this slightly increases power of motor, reduces fuel consumption, gets rid of regular alerts about problems.

The fused or clogged  converter unlimited leads to the fact that exhaust gases cannot go outside and return to combustion chamber.

Combustible mixture that enters there becomes less efficient, and this negatively affects operation of motor.

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Pros and Cons of converter unlimited removal with its following replacement

Why is it necessary to remove theconverter unlimited ?

Together with above mentioned dynamic characteristics of a car, as a bonus, the engine will become less sensitive to fuel quality,

and you also eliminate the risk of ceramic dust getting inside the power plant. Old catalyst can be sold to recycling companies.

There are some negative consequences of converter unlimited removal:

  • environmental factor;
  • problems during car inspection;
  • foul odor;
  • extraneous sounds in exhaust system (if not removed correctly);
  • errors on the display.

Consider important role of oxygen sensors cooperating with converter unlimited.

Their second name is lambda sensors.

Usually they are installe in two places:

one before and one after the converter unlimited.

When the second sensor determines that the amount of harmful exhaust gases has increased to a critical level, it gives a signal that converter unlimited  has not worked or is functioning inefficient.

Some modern car models in this situation may not start.

The second lambda sensor carefully monitors harmful emissions, and their allowable amount is regulated by the EU.

These are standards known as “EURO” (Euro-2, Euro-3, Euro-4, Euro-5). The EURO-5 standard is currently in operation,

its emission standards are up to 0.05 g / km, CO – up to 0.8 g / km and NO – up to 0.06 g / km.

When the exhaust system is without a catalyst, oxygen sensors will detect more harmful emissions.

Accordingly, you need to make sure that you do not feel the absence of this important detail.

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There are various ways to repair of converter unlimited:

in some cases, the repair of converter unlimited is carried out, according to regulations,

to a new converter unlimited. We tried to briefly outline the main pros and cons of various types of repair of  converter unlimited.

Diagnostics of converter unlimited. In many cases,

correct diagnosis of a converter unlimited allows you to understand the real cause of breakdown and not just change the converter unlimited .

Usually converter unlimited error can catch fire literally from scratch. For example, a converter unlimited error can catch fire from damage or other part of exhaust system.

It could just “shut down” the wiring or computer.

Types of diagnostics that are offered: computer diagnostics (reading all errors and their analysis),

endoscopy of converter unlimited (examination of the state of a converter unlimited), physical examination of exhaust system,

measurement of purity of exhaust gases for compliance with EURO4, EURO5, EURO6 standards.

  1. Replacing converter unlimited with a new one. If you need a replacement of a converter unlimited,
  2. then it is a due time to sell the old one. You can choose a  converter unlimited that suits you with its cost and its properties.
  3. This repair path is undeniably most correct, but the most unreliable in the long term, because after two thousand kilometers converter unlimited will again need to be replaced.
  4. The main advantage is that exhaust gases will be clean.
  1. Replacing the converter unlimited with a flame arrester.
  2. This procedure has two popular names, one of them is “replacing converter unlimited with a flame arrester,” and the other is “removing the catalyst”.
  3. In this case, you get rid of  converter unlimited and everything that is connected with it.
  4. But having removed it you will gain following consequences:
  5. exhaust sound will become loud, exhaust system will easily burn out.
  1. Rinsing, cleaning converter unlimited.
  2. and this is the only reason why converter unlimited does not work. It is necessary to clean it and thereby remove any deposits.
  3. But if functional converter unlimited deposition layer has lost its properties, then this does not make sense, and replacement of converter unlimited by one of methods is required.
  4. Only diagnostics and inspection of the car can tell which is the best option for a converter unlimited.

Service stations, will carry out exhaust system diagnostics in order to 100% determine whether it is worth cutting out the catalyst or, possibly to clean it. It is difficult to determine the cause of failure yourself.

One way is to dismantle part of exhaust system, including the converter unlimited and remove contents of converter unlimited.

Usually several holes with a diameter of 20 mm are made using a punch. This method has disadvantages:

holes quickly become clogged again. But there are also positive aspects, since you do not have to cut metal and do welding.

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Why one should remove and replace the converter unlimited?

If you need to cut out the converter unlimited, the price will depend on what you want to get on as a result.

For those who are confused with a choice, experts can advise the best repair option.

Take a look at general figures and prices of a converter unlimited repair and replacement cost for some common vehicle models.

Find a way to save money, selling your old converter unlimited to a specialized recycling organization and gain a good money bonus for future investments.

converter unlimited thefts rampant in the Bay Area

converter unlimited thefts rampant in the Bay Area

 

 

“They’re going after the solid raw materials,” he said.

“They cook it down to the point where no one’s going to put the effort in to find where it came from.”

“I’m pretty sure most of it goes out of the country so no one asks any questions,” he said.

Sawyers thinks the materials aren’t being sold to auto shops, necessarily, but pawn shops,

who’ll buy the solid metals and ask few questions.

He also suggeste that there are organize groups running converter unlimited schemes,

a theory he came to by identifying the methods by which the parts were remove.

He said one presumed group uses a specific tool that “makes a very clean, straight cut. It’s very identifiable.”

Another presumed group appears to use a different sort of tool that “can go through a chunk of exhaust pipe in 10 seconds.”

“If they spend five minutes doing this,” he said, “they’re lazy. It’s so stupid easy to do. I think that’s part of why it became such an issue, the catalytic converters are just hanging there. It’s literally two bolts and one cut.”

converter unlimited thefts rampant in the Bay Area
converter unlimited thefts rampant in the Bay Area

the wholesale parts manager at a San Francisco Toyota dealership, estimated that there was a period when the dealer was selling

“a couple hundred catalytic converters a month.”

He said the most common vehicles that thieves hit are 2004 to 2009 Toyota Priuses, which he thinks are easier to steal from. The Prius catalytic converters are also known to contain a higher volume of precious metals.

“It’s sad,” he said. “I’ve seen customers pick their car up after getting the part replaced, and literally within the same day, it’s stolen again.”

When asked about the rash of Prius catalytic converter thefts

, and whether they’re planning to design vehicles that are more difficult to steal from, Toyota headquarters offered the following statement: “Catalytic converter theft is an industry-wide challenge

We want to remind drivers to follow the basics to protect their vehicles against theft – such as parking as close to entrances as possible in well-lit areas.

While not the solution to the problem as a whole, taking preventative measures like smart parking and adding the Vehicle Identification Number (VIN) to the catalytic converter can help protect drivers from theft.”

Everyone interviewed for this story agreed the best way to protect your vehicle from theft is to park in a well-lit garage — an expensive commodity often hard to come by in San Francisco and neighboring cities.

The police spokespeople also stressed the importance of providing investigators with photos and video footage, if possible.

“Video cameras, pictures, anything that you can do that you think might help, submit what you have, file a report,” Lobsinger said. “A report does two things: It gives us more to look into. And it shows us where there’s been a rash of thefts.

The more we’re aware of these incidents, the better we can deploy our resources and tailor our investigations.”

Sawyers had other suggestions. He said the cages and plates sometimes work to deter theft, but only if “somebody with less of a hassle is parked next to you and they go after that one instead.

“It only works if there is lower-hanging fruit nearby,” he said.

I got $200 for it.

I bought a used Prius, perhaps despite my best judgment, upgrade my car insurance to cover catalytic converter thefts and, in the meantime, am hoping for the best.

What Happens When Your converter unlimited Goes Bad

What Happens When Your converter unlimited Goes Bad

There is a converter unlimited in all modern vehicle exhaust systems. A converter unlimited will last for ten years or more on a routine basis if well maintained.

The truth, however, is that they can become polluted, clogged, overheated, or physically damaged, resulting in slow engine output.

Car engines need a lot of oxygen, which means that less air will enter the system if the exhaust flow is limite and efficiency suffers.

If the engine responds sluggishly or stops after running for a while, it could trigger a clogged converter unlimited.

 

Because of excessive quantities of unburned gas caused by a misfiring spark plug or a leaky exhaust valve, converter unlimited may overheat.

A malfunctioning oxygen sensor can also cause overheating. It may also be damage by road debris or driving over a curb, like other parts of the exhaust system.

 

How a converter unlimited Works

The toxic gases created by the car’s engine pass through a converter unlimited after a vehicle is starte.

A honeycomb pattern composed of precious metals such as platinum, palladium, and rhodium consists of the converter unlimited’s internal structure.

The converter unlimited is usually built to operate at a high temperature of around 800 ° F. A chemical reaction occurs,

resulting in safer components, such as oxygen, water, and carbon dioxide, coming from your mufflers.

Causes of a Bad converter unlimited

Most converter unlimited can last a vehicle’s lifetime, as described earlier. But a converter unlimited  can go wrong in some situations and needs to be replace.

 

Almost all converter unlimited issues are due to a problem with the engine. It is most frequently cause by excess fuel entering the exhaust system owing to an inaccurate air/fuel combination,

bad spark plugs, wrong engine timing, failed oxygen sensor, or other problems where fuel exits the engine’s combustion chamber unburned.

 

The converter unlimited reaches a temperature that is too high when this occurs and starts melting the inside or tearing the honeycomb material apart.

This will then make the  converter unlimited from not working correctly.

 

Failed gaskets, lousy valve seals, or worn piston rings may also trigger oil or antifreeze to enter the exhaust system and coat thick carbon soot on the ceramic converter unlimited inside theconverter unlimited .

 

If this is allowe to go on long enough, the converter unlimited would be clogge by these carbon deposits, so it can’t do its job.

In this case, the exhaust flow is blocke entirely, and the backpressure builds back to the engine, which can cause overheating and other problems.

 

Lastly, there can be physical harm to the converter unlimited. Rocks, road debris,

or potholes can get or break the outer shell of a converter unlimited or the hangers that protect it, but it’s not common.

 

Repairing a Bad converter unlimited

If you think you have a bad or clogge converter unlimited,

you can remove the clog by adding a catalytic converter cleaner to your gas. More than one use might be appropriate.

Removing the cat and soaking it in a citric acid solution for 6-8 hours is an alternative and very sturdy way of cleaning a converter unlimited.

Using sodium hydroxide is another choice. If the catalytic converter is broken, including parts of the honeycomb breaking off inside,

attempting some repair is not fee-sable, even though you can see some people claiming otherwise. Repairing it is your only choice in these situations.

 

How to Prevent the converter unlimited From Clogging

The chance of your  converter unlimited failing before it’s due will be reduced by having your exhaust,

emissions, and combustion systems in the right conditions. The critical problems of acid rain and smog are these extremely hazardous substances,

especially in low-lying valleys and critical metropolitan areas.

If you travel short distances with your car regularly, the hydrocarbons will not be burnt away because the converter unlimited does not get the chance to get hot enough.

Try driving your car on the highway now and then for about 10 to 15 minutes to minimize the chances of getting a clogged converter unlimited.

To effectively burn off these hydrocarbon deposits, the requisite heat will be produced inside the converter unlimited, so it needs to run as efficiently as possible.

 

Final Words

A vital component of your car that needs to be maintaine is theconverter unlimited.

Once the converter unlimited of your car goes terrible, other parts of your vehicle will be affecte.

Some would say, however, that you can still drive while the catalytic converter is defective, but it is not advisable to do so.

If well maintaine, the converter unlimited  lasts for a long time, but if you notice that your catalytic converter is wrong, fix it or get a new one to prevent other parts of your car from being damage.

Types of converter unlimited

Types of converter unlimited
  1. Two way converter unlimited : this is the much older type of converter unlimited. It carries out a dual function of oxidizing carbon monoxide to carbon dioxide and oxidation of hydrocarbon to carbon dioxide and water. This chemical reactions occur at the same time.
  2. Because of the inability of a two way converter unlimited to filter out oxides of nitrogen, they are no longer use in most countries today.
  3. Three way oxidation reduction: this is the more advance type of converter unlimited. Here three different reactions happen simultaneously. The reactions are the reduction of nitrogen oxide to nitrigen and oxygen, the oxidation of carbon monoxide to carbon dioxide and conversion of hydrocarbons to carbon dioxide and water.
  4. Diesel oxidation converter unlimited: this type is used on a diesel engine as the name implies. It makes use of the oxygen present in the exhaust to convert carbon monoxide to carbon dioxide and unburnt hydrocarbon to water and carbon dioxide.

Where do the harmful gases come from

The engine  used in a car is known as an internal  combustion engine. This engine run on gasoline which are fractions of crude oil distillation.

When the gasoline is burne with oxygen from the air in the engine, it produces water and carbon dioxide in the gaseous form. This is accompanied by other substances including toxic materials.

Harmful gases are also produce when we use leade fuel in our cars.

A bad  engine is also a culprit as it doesn’t burn the fuel efficiently, this causes unburnt substances to pass out of the exhaust. This is likely to happen as the engine experience wear and tear after along time of usage.

Why should I be concerned

Environmental impact of harmful substances released by the exhaust of vehicles are devastating. This toxic substances include hydrocarbons, carbon monoxide and nitrogen oxide. Hydrocarbons accumulation will produces smog as witnessed in large cities. Carbon monoxide is a poisonous gas that harms both humans and other animals while the nitrogen oxide causes acid rain and smog.

This harmful substanc

es are also thought to cause global warming in the long run.

This is why the converter unlimited is employe to reduce emission of this substances.

How effective are converter unlimited

converter unlimited have proven to be highly effective in controlling toxic emission. Recent studies have shown that a car that has a converter unlimited installed will produces 87% less hydrocarbon, 85% less carbon monoxide and 62% less nitrous oxide in its entire life cycle.

The converter unlimited typically last for ten years but like other car components, this may not always be the case. There are a lot of factors that are responsible for the damage of aconverter unlimited . Generally, after 50, 000 miles of driving it will not be as effective as a new one and it is right to change it now.

It is a durable component of the car that hardly gets damage but if it eventually gets bad, it will lead to a sluggish engine performance or total shutdown.

In an ideal situation, the converter unlimited is replace only two times in a particular car.

Maintenance tips for your converter unlimited

  • Avoid speeding through bumps and pot holes as they can potentially damage your converter unlimited .
  • Remember they are installe under the car.
  • Install an alarm system in your car, this will ensure your converter unlimited is not stolen from your vehicle.
  • Other contaminate of a converter unlimited is the enggine coolant when it leaks into the combustion system. Always check to make sure the cylinder head is intact to prevent this leakage.
  • Don’t use leaded fuel as this will make the converter unlimited inactive, thereby preventing it from working properly.

Final say: the converter unlimited is a durable component of the car, it will last as long as you maintain it. Because of the special elements it contains, it is a major target of car theft. Make sure you park in a good place and have your alarm switched on.

Whenever you need to replace it, make sure you get a good one and also ensure it is properly installe.

What Causes a converter unlimited to Fail?

What Causes a converter unlimited to Fail?

Since there are no moving parts on a converter unlimited,

you would expect that they would be fairly durable and long lasting and they are but,

in spite of all of the advancements in converter unlimited technology, they still fail.

Weatherford

, Texas, we install replacement converter unlimited  almost every day. Many times,

catalytic converter failure is a symptom of an issue somewhere else in the vehicle.

It is imperative that you fix the problem that cause your OEM converter unlimite to fail because if you don’t,

that same problem will likely destroy the replacement converter unlimited as well.

The warranty that comes with a new replacement  will not cover the type of damage listed below.

If your factory installe converter unlimited needs to be replace, one of the problems below most likely contribute to its failure.

Engine Tune-Up Required
Engines in need of service and older engines that burn oil due to worn cylinder walls, stuck rings, and worn valve guides will produce by-products that can foul the converter.

When an engine is operating outside of the proper specifications, wear and damage may be cause to the catalytic converter as well as the engine itself.

Incorrect air/fuel mixture, incorrect timing, or misfiring spark plugs could lead to a converter unlimited failure or worse.

Bad Spark Plugs or Spark Plug Wires
Spark plugs that don’t fire or misfire forces unburned fuel into the exhaust system.

Because the converter unlimited gets very hot,

this unburne fuel can ignite inside the converter and could result in a partial or complete melt down of the ceramic converter unlimited.

Oil or Antifreeze Entering the Exhaust System.
When oil or antifreeze makes its way into your exhaust system creates a thick carbon

and soot which coats and eventually clogs the air passages in the converter unlimited ceramic honeycomb converter unlimited.

This causes two separate problems.

First, these carbon deposits stop the converter unlimited from doing its job of removing harmful emission in the exhaust flow. Second,

When the pores become clogged in the ceramic converter unlimited, exhaust flow is restricted which increases backpressure.

This results in heat and exhaust backing up inside the engine. The excess back pressure created can actually cause internal engine damage. Your engine can actually pull burnt exhaust gasses back into the combustion chambers

and reduce the efficiency of the next burn cycle and creating a loss of power and overheating of engine components.

Worn out piston rings, failing gaskets,

faulty valve seals or even warpe engine components are all possible causes of this problem.

Unburned Fuel Entering the Exhaust System.
Ideally, the fuel that powers your vehicle is burnt up in the combustion chamber.

Any fuel that gets through the combustion chamber unburne enters the exhaust system and can ignite once it reaches the converter unlimited.

This can over-heat the converter unlimited far beyond its normal operating limit. and cause a Melt Down.

Possible causes are an improper fuel mixture, incorrect timing, bad spark plugs, a malfunctioning oxygen sensor, sticking float, defective fuel injector or a faulty check valve.

 

converter unlimited engine

converter unlimited engine

converter unlimited engine is part of the exhaust system and is located in the immediate vicinity of a vehicle’s exhaust manifold.

converter unlimited enters into that incandescent exhaust manifold, and after that, significantly slowed down, cooled and cleaned of harmful substances, it appears in a resonator and in a muffler.

The principle of operation of a catalyst is based on chemical reactions that neutralize harmful emissions of nitrogen oxide, carbon, and all kinds of hydrocarbon groups.

main element of a converter unlimited

The main element of a converter unlimited is made in a form of a massive ceramic or metal block with small honeycombs, on walls of which precious metals are applied:

an alloy of iridium and platinum, as well as rhodium and palladium. When touching chemically active surfaces, harmful compounds are burned and removed from the exhaust pipe in the form of harmless N2 and CO2

.Platinum and palladium act as oxidants in a catalyst and greatly accelerate the combustion of hydrocarbons.

active element is placed in a metal casing and provided with a layer of thermal insulation.

converter unlimited not only traps and neutralizes harmful compounds but also directly affects the operation of an engine.

Signals from sensors located at the input and output of a converter unlimited are constantly read by the “brains” of a car and help to optimize working mixture in the best way.

It is better to know in advance all possible reasons for a malfunction to avoid engine and vehicle damage.

catalytic converter damage

converter unlimited malfunction symptoms

The service life of an expensive converter unlimited is usually about the same as the service life of the entire car, but it often breaks down much faster than it should be and can pull the engine with it.

It is important to remember that a converter unlimited does not fail for no reason. Its breakdown is a sign of improper operation of the ignition system, incomplete combustion of a mixture in cylinders, severe engine wear, or prolonged use of low-quality fuel.

You can understand that your catalyst is being scrapped by several characteristic symptoms:

– the decrease in motor performance;

The most common symptom of a catalyst failure is a severe decrease in engine power.

The car starts to lose momentum and accelerates poorly. Engine runs unstable, overheats, and stops.

This happens when the throughput of a converter unlimited is greatly reduce:

 

the honeycomb is destroye, melted and sintere, clogging the hole and interfering with the free passage of exhaust gases.

At the initial stage of such converter unlimited malfunction, the car will accelerate to a relatively low speed,

the engine starts hard, and then “suffocate” and stall. Fuel efficiency also deteriorates markedly. Also, during a cold start, a strong unpleasant odor appears.

– rumble under the bottom;

A loud rumble under the underside of a car indicates that the active element of a catalyst has begun to deteriorate and fall apart.

Ceramic converter unlimited fragments affected by exhaust gas flow randomly beat against walls of a casing and create an unpleasant rumble. As a rule, this is most clearly manifested at increased engine speeds and during start-up.

– low pressure of exhaust gases from a muffler

If you bring your hand to an exhaust pipe, you can feel a pulsation. Exhaust valves of cylinders work alternately. If the exhaust flow is even and constant at idle, this is a sure sign of a clogged catalyst.

If you increase the speed and then turn off the engine, exhaust gases will continue to build up pressure for a short time, gases accumulated in the clogged converter unlimited pipe come out.

– activation of Check Engine icon on a dashboard
Check Engine icon

The most common symptom of a catalyst failure is a system error that activates the engine trouble icon on a dashboard.

If this symptom appears, you need to immediately read the error code with a diagnostic scanner and fix the problem. If car “brains” detects incorrect readings on oxygen sensors,

they immediately notify the driver of this, and at the same time put the engine control system into emergency mode. This is often accompanied by a deterioration in dynamics and increased fuel consumption.

Computer diagnostics in this case often detects errors P0420 (low catalyst throughput) or P0430.

Causes and consequences of catalyst failure

Causes and consequences of converter unlimited failure for the engine

Failure of a converter unlimited does not occur

suddenly and without reason. With the correct operation of all other systems, it faithfully serves for many years until the moment

the vehicle is scrappe (and often survives it). If the catalyst breaks down on your car, melts, or crumbles, you will almost certainly have to diagnose and repair the ignition or power system.

As a rule, the converter unlimited is damage precisely due to the incorrect operation of these two systems.

With a faulty ignition system, fuel in one or more cylinders does not burn out completely but enters the exhaust system.

The second catalyst is force to burn off increase volumes of hydrocarbons,  which leads to their sintering. Spark plugs, coils, or high-voltage wires can cause major trouble.

A malfunction of injectors, which begin to pour fuel, leads to similar breakdowns.

Worn or stuck oil scraper rings of cylinder-piston group or failure of oil scraper seals lead to the same result, only engine oil burns out in a converter unlimited.

Another common cause of converter unlimited failure is severe mechanical damage leading to the deformation of the housing.

It is important to remember that thin-walled combs can easily crumble even with minor physical exertion. Leaving off-road, it will be useful to attend to the installation of additional protection for underbody as well as your car converter unlimited.

 

Failure to repair the catalyst

Failure to repair the converter unlimited is dangerous because small particles of ceramics can get through the exhaust tract straight into the engine cylinders.

Once there

, they instantly scratch the cylinder walls and completely disable the engine. Suffering from ceramic debris and turbine (if any).

Additional heating of the exhaust tract leads to deformations of the cylinder head and greatly reduces the resource of a power unit.

avoid critical breakdown, do not bring your car to a deplorable state and fix the catalyst malfunction in time. Fortunately, it is quite possible to do this even on your own.

What does converter unlimited do

What does converter unlimited do

Platinum, rhodium, palladium and even gold can act as a perfect  converter unlimited in the converter unlimited . Without them, the process would have been impossible.The entire filling of the converter unlimited looks like a layer of precious metals deposited on ceramic honeycomb. And the converter unlimited is not only a unit, but also a housing, and lambda sensors, and a heat insulator casing.It is the ceramic block that is the converter unlimited of the reaction, and not the entire item assembly that is “dusting” into the cylinders, so they usually talk about removing the converter unlimited , sometimes replacing it with other parts.

The first converter unlimited was install in 1975. But there were no big problems from them then, and until recently no one could have thought that the converter unlimited could cause scuffing and oil scrapes. The converter unlimited was located far from the cylinder block, in the exhaust system somewhere under the bottom of the car. Yes, the converter unlimited can die there too: clog up and fall apart. And this is very important for all car owners, not only unique vehicle fans.

Catalytic-converter

The suffering is insignificant: the car pulls worse, but the motor remains intact. The error of the lambda sensors that do not understand what is happening with the amount of oxygen can also be annoying. The solution to the problem is elementary, a catalytic converter is change.

The situation become much worse when a  converter unlimited was place close to the unit. In case of destruction of the base, ceramic dust begin to enter the cylinders. There are still people who are convince that dust from the exhaust can not get into the intake.

At the time of valve overlap, when the piston approaches the top dead center,

when the intake valve is already open, and the exhaust valve is not close yet.

catalyst needs to be replaced

When the converter unlimited needs to be replaced

Engineers under the guarantee are partly to blame for the disbelief in the possibility of ceramic dust entering cylinders. They at one time convinced the victims of a converter unlimited that the destruction of this wonderful element could not happen.

Although, at the same time, the guarantee for the catalytic converter was only a thousand kilometers, and it was proposed to change the killed engine at your own expense. Ceramic dust can get into the cylinders.

Pay attention to this essential vehicle part, because there is nothing to do when the converter unlimited has to be changed. Cleaning theconverter unlimited  will help to prolong the life of your car and motor itself without much time and efforts.

Catalytic converter failure

A ceramic  converter unlimited will eventually fail on any vehicle. But the danger is primarily those that stand on the exhaust manifold at a distance of 15-20 cm from the cylinder head.

In addition, there are motors, where the converter unlimited was installe in the exhaust manifold, built directly into the cylinder head. Over time, there are more and more motors with collectors and the problem is more and more widespread.

converter unlimited failure: causes and consequences

The converter unlimited turns out to be really clogge to a brick state.

It is remove, ideally with a firmware correction. And the car starts to go. And after a while, its owner returns with a complaint about the oil consumption that has appeared. In most cases, the reason is very simple: the ceramic chips have already got into the engine and have done their dirty work.

The driver of the car must control the converter unlimited  by himself if it is possible, as the engine power depends on it. A dirty device will result in increased fuel consumption and reduced vehicle dynamics.

At first symptoms, you need to check the converter unlimited, which can be done even in the garage or in a car service.

Importance of this device for a car is essential not only for nature, but for laws of different countries. Strict rules request many vehicle control services.

Get everything is done in time and without drastic methods to avoid problems in future.

Catalytic converter failure

The engine has to respond better to the gas pedal. And the oil consumption of a scuffed engine is very dependent on the crankshaft speed. So there is a feeling that the “oil grub” appeared just after the removal of the converter unlimited. Although almost always it was in this case before: the piston was already ruine by dust.

converter unlimited removing

remove converter unlimited after it is already severely damage. It is worth checking cylinders with an endoscope. If there are bullies, active driving will only increase the already existing oil consumption. In addition, the present oil burner itself is capable of killing a normal catalytic converter. The oil mist with additives will clog it quickly enough due to an increase in pressure in the crankcase. In this case, the increase in oil consumption with the removal of the converter unlimited is very, very indirect. But there is a situation when the oil burner starts precisely because of the removal of the converter unlimited.

What IS converter unlimited In Cars & How Does It Work?

What IS converter unlimited In Cars & How Does It Work?

What is a converter unlimited? The converter unlimitedor ‘Cat-Con’ is a mechanical device. It reduces the harmful emissions created in the exhaust system of an engine. It is an important device as it works …

The converter unlimited or ‘Cat-Con’ is a mechanical device. It reduces the harmful emissions created in the exhaust system of an engine. It is an important device as it works with the harmful gases, which the engine creates during combustion of fuel. The main purpose of a  converter unlimited is to reduce exhaust emissions.

Engine Exhaust System
Engine Exhaust System

The Cat-Con reduces the harmful exhaust gases through chemical reactions. It reacts with the harmful pollutants in the exhaust gases and turns them into lesser harmful gases. The converter unlimited consists of a special catalyst. It is made of platinum and palladium which carries out the chemical reactions.

Construction of converter unlimited:

The converter unlimited housing consists of a honeycomb core from inside. It is coated with precious metals such as platinum and rhodium. These metals react with the engine’s exhaust gases. They reduce the toxic contents of the gases and turn them into carbon dioxide and water.

Construction of catalytic converter
Construction of converter unlimited

At first, it reacts with the carbon monoxide generated by the combustion of gasoline. It also reacts with the hydrocarbons formed by unburned fuel and other nitrogen oxide emissions. Thus, the cat-con converts these gases into less harmful by-products which are the carbon-di-oxide, water vapor, and nitrous emissions.

Types of converter unlimited:

There are three different Types of Cat-Cons. The first type is the oxidation converter unlimited. It reduces harmful pollutants such as the carbon monoxide (CO) and fuel hydrocarbons (HC) in the exhaust. Simultaneously, it often uses a secondary air injection. However, the oxidation converter unlimited only reduces a portion of the pollutants.

Dual-bed:

The second type is the dual-bed converter unlimited which offers more perfection. It works in two stages. There are two elements which are situated one behind the other. The first stage helps in reducing the amount of nitrogen oxide emissions. The second stage reacts with the hydrocarbons created by unburned fuel and carbon mono oxide. The manufacturers also provide the secondary air injection in the two-stage type cat-con.

Three-Way converter unlimited:

The last type is the Three Way converter unlimited. The Three-way converter unlimited helps in converting the harmful gases exhausted from the engine into harmless gases. The engine exhaust gases contain hazardous substances that cause damage to the environment. These include the oxides of nitrogen, hydrocarbons and carbon monoxide. The three-way  converter unlimited them into less harmful carbon-di-oxide, water, and nitrogen.

Catalytic-Converter Honeycomb structure
converter unlimited Honeycomb structure (Image courtesy: Eastern Catalytic)

The three-way cat-con is the only device which reduces all the three pollutants in one go. It functions most economically. Thus, most manufacturers employ a three-way type in their vehicles which need to meet stringent emission standards.

Working of the Three-Way converter unlimited:

Furthermore, the three-way  uses two converter unlimited; namely reduction converter unlimited  and an oxidation catalyst. The oxidation  converter unlimited is made of palladium and platinum whereas reduction catalyst is of rhodium and platinum. However, both of them come with a ceramic honeycomb structure. Besides, it is placed in a muffler like a compact unit which fits onto the exhaust pipe. Mainly, the automotive industry uses the Three-way Cat-con. This is because the vehicles have to pass many regulations for emission control.

Three-way Catalytic Converter
Three-way converter unlimited

Thus, the converter unlimited plays an important role in reducing the amount of pollution created. It also reduces the harmful emissions and gases created in the engine and the exhaust systems of all the cars across the globe.

Furthermore, for more information on cat-cons please click her:

How to Troubleshoot converter unlimited

How to Troubleshoot converter unlimited

Here are five signs that something may be wrong with your converter unlimited :

  • Your vehicle’s fuel efficiency suddenly drops.

  • Your vehicle doesn’t accelerate when you step on the gas pedal.

  • Your vehicle may refuse to start.

  • Your vehicle fails an emissions test.

  • The MIL or Check Engine light comes on.

The most common cause of failure in a converter unlimited in an older car is that it becomes so clogged that the exhaust gases can’t get through it to the muffler and out of the car.

(If air can’t get out the rear of the vehicle, it can’t come in the front end, so the engine dies because no air is coming in to form the fuel/air mixture.)

Every car sold in the United States since 1996 has had an OBD (On-Board Diagnostic) II system that tests the converter unlimited  (among many other things).

If the unit allows too much pollution to escape from the tailpipe, it illuminates the MIL and produces a trouble code that can be read by a technician with what’s called a “scan tool.”

The converter unlimited is sensitive to changes in the contents and temperature of the exhaust gases,

so another possible cause for failure is if the cylinder head gasket is damaged, allowing oil or coolant to get into the combustion chamber and be burned in the cylinders. Also,

if your ignition system isn’t operating properly, unburned fuel in the exhaust gases can cause the converter unlimited  to wear out or break down. This is another good reason for going for tune-ups at specified intervals!

WHY DO PEOPLE STEAL converter unlimited

WHY DO PEOPLE STEAL converter unlimited

The critical reason that people hear more and more about stolen converter unlimited is that these parts are moneymakers. They consist of platinum, rhodium, and palladium, all of which are precious metals. Because of this, a converter unlimited scrap value can yield well over $200 per piece, and some larger, rare converters can even fetch over $1000, based on the metal’s current scrap rate.

Since 1975,r—however, some converter unlimited interest crooks more than others. For instance, trucks and SUVs are effortless to get under, which makes them an excellent target. The higher up your vehicle sits, the easier it is to steal the converter unlimited. And, usually a larger engine will have a larger converter with more metal content inside.

From 2019-2020, Los Angeles County reported a  In the state of California, there was over an 85% increase in converter replacement service.

WHY WOULD SOMEONE STEAL A CAT converter unlimited?

Crooks love converter unlimiteds because they contain precious metals they can sell. Scrap yards offer around $200 for catalytic converters and more for bigger, heavier ones. How, then, does a thief remove a catalytic converter?

Criminals usually use a portable reciprocating saw to remove it, aiming to take the converter unlimited  off in less than a few minutes.

You might not be able to know that your converter unlimited was taken by looking at your vehicle, but once you start it, the sound of gargling open exhaust (think massive muffler leak) will immediately make it apparent. It will be loud – very loud, and louder when you accelerate and get on the road.

HOW MUCH IS A STOLEN converter unlimited WORTH?

Depending on the precious metal, thieves could sell a  converter unlimitedto a metal recycler for around $200. The recycler then removes the metal and resells it for over $5,000 per ounce. While there is no official record of catalytic converter thefts nationwide, crime is rising dramatically, increasing metal costs.

The unlucky auto owner will need to shell out $1,000 or more for a converter unlimited installation. If the thief breaks any additional exhaust components, such as cutting the oxygen sensors or destroying other exhaust work, expect the to go up.

HOW TO PREVENT CATALYTIC CONVERTER THEFT

Preventing converter unlimited theft can be difficult. One thing to keep in mind is that the process of sawing a  off is not quiet. Most thieves choose to do these in open parking lots at night, away from close detection. Fleet vehicles or trucks parked in open lots are often prime targets. Some thieves have become bolden though and have begun attacking neighborhoods. Use these tips to help prevent converter theft:

  • Park close to entrances and in well-lit areas. If you need to park your car in an open lot, choose an area close to the main road where passers-by might see thieves trying to steal it. If you notice cameras in the lot, park near them
  • Park your vehicle inside your garage, making sure to shut and lock the garage doors. If this cannot be done, avoid parking your truck or SUV especially farther away from the house – keep it close
  • Install an aftermarket alarm that can sense vibration
  • Install one of many available outdoor and night-vision security cameras and aim the camera at your parking area. While this may not prevent a thief from trying (no different than package thieves) it will give authorities video evidence that could help them find the perpetrator
  • Use your landscaping and other lower-riding vehicles to your advantage. Remember, a thief has to be able to easy get under more-desireable vehicles like SUV’s and Trucks. These thieves do not have time to jack a car up. For instance, if you have Truck and a lower car, and one side of your driveway has a retaining way, or hedge bushes, park your truck as close to that side as possible, and the car as close to the truck at the side. While they may not prevent theft, generally thieves are going to choose easy targets. You have to out-strategize the thief!

For more tips on protecting your converter from thieves or need replacement parts in the event of a converter theft, visit your local AutoZone store. If you need help with a converter theft replacement, you can view our that can help with a converter unlimited replacement.

Advice, how-to guides, and car care information featured on  and AutoZone Advice & How-To’s are presented as helpful resources for general maintenance and automotive repairs from a general perspective only and should be used at your own risk. Information is accurate and true to the best of AutoZone’s knowledge, however, there may be omissions, errors or mistakes. 

Be sure to consult your owner’s manual, a, an , or a licensed, professional mechanic for vehicle-specific repair information. Refer to the service manual for specific diagnostic, repair and tool information for your particular vehicle. Always chock your wheels prior to lifting a vehicle. Always disconnect the negative battery cable before servicing an electrical application on the vehicle to protect its electrical circuits in the event that a wire is accidentally pierced or grounded. Use caution when working with  Sulfuric acid is caustic and can burn clothing and skin or cause blindness. Always wear gloves and safety glasses and other personal protection equipment, and work in a well-ventilated area. Should electrolyte get on your body or clothing, neutralize it immediately with a solution of baking soda and water. Do not wear ties or loose clothing when working on your vehicle.

converter unlimited theft: how to prevent it

converter unlimited theft: how to prevent it

converter unlimited theft is on the rise and as we’ve seen in the press of late, the thieves are getting ever more brazen,

stealing  converter unlimited in broad daylight from cars parked on their owner’s drives.

Most cars on UK roads have a converter unlimited fitted.

converter unlimiteds have been fitte to the majority of petrol cars since 1992 and diesel cars since 2001.

What is a converter unlimited?

Your  converter unlimitedturns pollutants emitted from your car’s exhaust into less harmful gases, but it’s also a tempting target for thieves.

Why do people steal converter unlimited?

There are two simple reasons for this. Number one, nicking a  converter unlimited is a relatively simple job – all you need is a flagrant disregard for the law and other people’s property,

a jack, an angle grinder and a few seconds of your time to get the job done.

Most converter unlimited on modern cars are located under the vehicle towards the exhaust which makes it easily accessible to thieves.

Lifting the back of a car and cutting out the whole unit can be done in no time at all.

SUVs are more vulnerable due to their raised ground clearance. This means the catalytic converter is easier to get to and

because they tend to have larger engines, these cat converters contain more precious metals.

What is a converter unlimited worth?

Reason number two is that some of the precious metals hidden inside your catalyst are worth more than gold.

Inside a converter unlimited there is a ceramic element coated in various precious metals like platinum, rhodium

and palladium.

This is what attracts thieves – you can easily make £500 selling a  converter unlimitedon the black market.

While few manufacturers have acknowledged there is a problem with  converter unlimited theft,

Toyota has stuck its head above the parapet. In a recent statement, the company said:

“We’re doing all we can. We’ve shared police guidance with customers and we have developed and reduced the price of a ‘Catloc’ device which can deter theft and make it more difficult.

Toyota teams in the UK and other countries are urgently exploring new technical possibilities to deter criminals as well.”

Toyota is working with the police, as well as talking to government

about changes in the law around scrap metal sales that would make it harder for criminals to sell stolen converter unlimited for cash.

However, these are criminal operations and Toyota’s scope is therefore limited.

A number of police forces are taking action and some forces, such as Nottinghamshire, are also starting awareness campaigns.

It is vitally important for anyone who is a victim of this crime to report it to their local police force as quickly as possible.

What chemical reactions happen in a converter unlimited?

What chemical reactions happen in a converter unlimited?

On a car, the converter unlimited is attache to the exhaust pipe.

A metal casing contains a ceramic honeycomb.

The honeycomb is coate with a mix of platinum (Pt), palladium (Pd) and rhodium (Rh). These noble metals are good at resisting oxidation, corrosion and acid. That means they can stand up to bad weather and all the chemicals released by a car engine.

The noble metals in converter unlimited  act as .converter unlimited  are compounds that can trigger a chemical reaction without being affected themselves. The honeycomb structure inside a catalytic converter maximizes the surface area where reactions can take place.

Platinum, palladium and rhodium catalystsconverter unlimited use elements like Platinum (Pt), Palladium (Pd), and Rhodium (Rh) as catalysts (Let’s Talk Science using photographs by Periodictableru [CC BY], Hi-Res Images of Chemical Elements [CC BY and Alchemist-hp (talk) derivative work: Purpy Pupple [CC BY-SA 3.0] Wikimedia Commons (https://en.wikipedia.org/wiki/File:Platinum_converter unlimited.jpg“>Pt, https://en.wikipedia.org/wiki/File:Palladium_(46_Pd).jpg“>Pd, https://en.wikipedia.org/wiki/File:Rhodium_powder_pressed_melted.jpg“>Rh)).

What chemical reactions happen in a converter unlimited?

converter unlimited use reduction and oxidation ( reactions to reduce harmful emissions.

They use a reduction converter unlimited composed of platinum and rhodium. It helps reduce nitrogen oxides (NOx) by removing nitrogen atoms from nitrogen oxide molecules (NO and NO2). This lets the free oxygen form oxygen gas (O2). Then, the nitrogen atoms attached to the converter unlimited react with each other. This reaction creates nitrogen gas (N2).

Reduction reactions for nitric acid and nitrogen dioxide
Reduction reactions for nitric acid and nitrogen dioxide (© 2019 Let’s Talk Science).

Catalytic converters also use an oxidative converter unlimited composed of platinum or palladium. It helps reduce hydrocarbons (HC) and carbon monoxide (CO). To start with, carbon monoxide and oxygen combine to form carbon dioxide (CO2). Then, unburnt hydrocarbons and oxygen combine to form carbon dioxide and water.

Oxidation reactions for carbon monoxide and unburned hydrocarbons Oxidation reactions for carbon monoxide and unburned hydrocarbons (© 2019 Let’s Talk Science).Modern converter unlimited also use oxygen sensors. They’re sometimes calle . They control how much extra oxygen gets pumpe into the exhaust stream.
Maintaining the correct amount of oxygen makes the reduction and oxidation reactions more efficient.
Researchers are looking at whether gold could be used in converter unlimiteds. That might sound expensive. But gold is actually cheaper than many other noble metals. And there’s more of it! In fact, we could run out of metals like platinum in the next couple of decades. In some places, people even steal converter unlimiteds just to get at the precious noble metals inside!

What Is A converter unlimited And Why Do You Need One?

What Is A converter unlimited And Why Do You Need One?

 

 

Some petrolheads see them as a nuisance, but cats are a vital component for your vehicle’s emissions control

A war on emissions has been raging for the best part of 40 years,

with governments coming down hard on the automotive industry.

In the 1970s, the US government enforced a law that state every car manufacture from

that year onward had to be fitted with a device calle aconverter unlimited  .

This device soon spread throughout the world of cars and has now

become a staple of emissions control and is integrate into virtually every modern exhaust system.

What Is A Catalytic Converter And Why Do You Need One? - Blog

What is a converter unlimited and what does it do?

What Is A Catalytic Converter And Why Do You Need One? - Blog

The cat sits around a third of the way down the exhaust system and resembles a small metal chamber that receives exhaust gasses

and changes the chemical nature of them to reduce the volume of nasty emissions fresh from the exhaust manifold.

Within the cat

Within the cat housing is a ceramic-based honeycomb structure that is line with extremely precious metals, with each metal having a specific job in emission-reduction.

There are three main emissions produce by car engines: nitrogen gas (N2), carbon dioxide (CO2) and water vapour (H2O).

The catalytic converter however is mostly use to tackle the smaller,

more-harmful products that are produce due to the naturally-imperfect combustion process of the IC engine.

These are carbon monoxide, hydrocarbons and nitrogen oxides. Most cats these days are therefore calle three-way catalytic converters due to the three main types of emission that they manage to tackle.

A ‘’converter unlimited is a substance that accelerates a chemical reaction, and within a catalytic converter,

there are two types of catalyst. The first is a reduction catalyst which uses platinum and rhodium within the honeycomb to reduce NOx emissions.

NOx is produced by nitrogen oxide and nitrogen dioxide within the exhaust gasses.

The nitrogen gasses come into contact with the converter unlimitedmetals which rip the nitrogen atoms out of the molecules which in-turn releases cleaner oxygen to continue down the exhaust system.

The second converter unlimited type

The second converter unlimited type is an oxidisation catalyst which uses Platinum and Palladium to complete the job.

These catalysts oxidise or burn the carbon monoxide and hydrocarbons lingering within the incoming gas,

helping reduce the amount of smog produced by evaporated, unburnt fuel.

The final stage of emission control comes in the shape of an O2 sensor found just upstream from the cat.

with the on-board computer then able to adjust the air/fuel ratio to allow the engine

to run as close to the Stoichiometric point as possible.

This is the point at which – theoretically – all of the fuel entering the combustion chamber will use all of the oxygen provide to complete the combustion process.

Not only does this last stage help the engine’s overall efficiency,

it also allows the engine to provide the cat with enough oxygen to effectively complete the oxidisation process with the second catalyst.

converter unlimited vs. Flame arrester

converter unlimited vs. Flame arrester

The struggle of automotive engineers for environment has led to appearance of units that are not used for movement, but reduction of air pollution. converter unlimited is one of them.

A metal can with a ceramic honeycomb system “burns” exhaust gases inside and reduces the harmfulness of car exhaust. According to experts, you need to get rid of a  converter unlimited after 150-200 thousand kilometers.

It is for such a run that this node is designed. It’s better to do it as soon as fuel consumption starts to increase and the car starts to accelerate worse.

Removing converter unlimited and installing a flame arrester will cost much less than replacing converter unlimited itself.

But removing of catalyst will increase toxicity of emissions, so this option is not suitable for people concerne about environmental safety of our planet.

But converter unlimited is not eternal, sooner or later the converter unlimited is clogged, its cells are destroye, and it not only

ceases to fulfill its functions, but also prevents the engine from working. So which are the options for a car owner regarding replacement?

Articles about catalytic converter in Egypt — Photo № 1 | AutoCatalyst Market

It is possible to replace a faulty converter unlimited with a new one, however such a replacement will cost a good sum of money.

Such converter unlimiteds are very expensive.

 

cost goes up to a quarter of market value of a used car.

there are models where several catalysts are installed, and each should be changed in case of breakdown.

Naturally, the majority of car owners prefer a more economic resolution, like installation of a flame arrester instead of a converter unlimited.

The advantages of this approach are the following:

  1. Lower price. Replacing the converter unlimited with a flame arrester can cost 5-10 times cheaper than buying a new cat. There are no comments here.
  2. A slight increase in engine power and lower fuel consumption. The flame arrester creates less resistance to exhaust gases than the converter unlimited, engine “breathes” better, which means it adds to the power. The increase, as well as fuel economy, is not very large, about 5-10%. Most drivers will not feel it. It is not worth it to specially remove the cataly converter unlimited sture, improving engine performance is a small bonus.
  3. Reduced fuel quality requirements. converter unlimited react most sharply to bad quality gasoline and often it is because of that quality, catalyst fails. The flame arrester does not cope with such work.
  4. This does not mean that after replacing a converter unlimited, refueling at cheap gas stations will be a good idea, but you don’t have to worry about an expensive and fragile part when using unfamiliar gas stations.

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converter unlimited Cons are the following:

  1. First of all, ecology.
  2. If you are proud that your car doesn’t pollute environment, then after replacing the converter unlimited with a substitute, you need to stop doing this, because your car will no longer have Euro-4 or Euro-5 standard.
  3. No need to program car computer.
  4. Vehicle electronic control system is designed to use a converter unlimited and without it will start to go crazy.
  5. a substitute, you need to invent tricks on oxygen sensors, and in the best case, reprogram the engine.
  6. Reducing the resource of the exhaust system. Even a good catalyst substitute with the task of lowering the temperature of exhaust copes worse than the catalytic converter, so the risk that the muffler burns out increases.
  7. On the other hand, you can change more than one silencer for money that will save a flash suppressor.

If the benefits of replacing converter unlimited with a flame arrester are obvious for you, then a detailed instruction of step-by-step process will be useful.

Usually, car owners have to deal with universal flame arresters, which must be adjuste locally or even make such a unit on their own. People without experience with a grinder and welding should not take up the replacement.

Step 1. Removal of the converter unlimited

The converter unlimited and collector are located directly in the exhaust manifold. Catalyst is easier to remove, especially if the design permits using a screwdriver.

If there is no such a possibility, because they are tightly attached, a grinder is used.

The second one requires dismantling the exhaust manifold, which increases the complexity of the process.

Step 2. Choosing a flame arrester

The supply of such car parts is sufficient, you can consider the details, cost, and other elements. In general, the main thing is that it is two-layer, the brand is not so important. However, this is such a simple unit that you can do it yourself.

Cut the casing from the converter unlimited, knock out the entire filling from it, and instead insert a piece of perforated pipe, cover the casing from the inside with heat-resistant, sound-absorbing material, brew, and the arrester is ready.

As for cost, such an assembly will turn out to be very cheap, but only those who know how to use a welding machine should undertake independent manufacture of a flame arrester.

practice shows, the most popular damage to a flame arrester is a burst weld.

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Step 3. Installing a flame arrester instead of aconverter unlimited

If we are not talking about products that are precisely designe for regular places, then to install a catalyst substitute you have to use a combination of welding and ingenuity.

It&rsquo’s not that it’s very difficult,

but you have to measure and adjust the dimensions, think over the location, especially when it comes to collector arresters.

In addition, no manufacturer describes such a procedure in official reference materials,

so you need to look for information in additional sources.

Step 4. Correction of electronics

For the car to work correctly without converter unlimited ,

you need to consider reprogramming for the second lambda probe or completely reflash the motor.

The deception is like a converter unlimited in miniature

, it “filters” a piece of exhaust that enters the sensor, showing that everything is fine,

the emulator simply transfers the values ​​that it expects to the engine, without real measurements.

Deceptions and emulators may not work, but a good alternative firmware almost always solves problems after installing such a device.

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What is the general cost to replace the converter unlimited with a flame arrester?

Units themselves are relatively inexpensive from 15 to 20 USD, depending on the brand and design. Prices for converter unlimited replacement services depend on region and brand of car.

The average price would be 75-100 USD for such a service (although the price range is very large). Separately, you will need to pay extra for installing a lambda sensor and reprogramming.

Talking about converter unlimited its starting cost will get even up to 1200 USD, which is not a limit, due to various car models.

That is why in case of a problem with converter unlimited it is very reasonable to pay attention to other options (which can be 10 times cheaper!).

Savings are obvious, and replacement can be done by yourself or in most car service stations, the main thing is not to forget to adjust engine and electronic system.

What does a car converter unlimited do?

What does a car converter unlimited do?

converter unlimited began to be installed in order to reduce the harmful effects on environment of exhaust gases that are generated during the operation. However, not all drivers approve installation of converter unlimited, because the cost of this unit is quite high. In addition, due to low quality of gas, it is necessary to repair converter unlimited regularly. Specialized companies purchase used converter unlimited offering good money bonus.

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What does the converter unlimited do in a car?

converter unlimited is one of components of exhaust system. Why is there aconverter unlimited in a car? converter unlimited helps to reduce the percentage of harmful substances in exhaust fumes. These include carbon monoxide, nitrogen oxides and hydrocarbons.

Today, vehicles are equipped with converter unlimited, which are made of noble metals.

When the engine is running, exhaust gas heat up the converter unlimited. Temperature of catalyst becomes quite high. As a result, noble metals burn out harmful substances, percentage of which decreases.

What does a converter unlimited consist of?

From the case with a base in form of ceramic or metal honeycombs. It is coated with a platinum-iridium alloy coating.

Due to honeycomb structure, contact area of ​​exhaust gas and surface of catalytic converter layer increases. An oxidizing reaction of carbon monoxide and hydrocarbon proceeds in a converter unlimited. As a result, relatively harmless substances nitrogen and carbon dioxide come out of exhaust pipe.

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Vehicle can run without a converter unlimited, but experts recommend mounting it when:

  • Car age up to 5 years;
  • Auto inspection is coming;
  • Planning a trip abroad;
  • Make exhaust less harmful to environment.

Types of converter unlimited .

All exhaust system converter unlimited are divide into the following types:

Bilateral

Carbon monoxide is oxidize to carbon dioxide, as well as fuel that has not burn or burne out, to water and carbon dioxide due to the combustion reaction.

Typically, these two-way converter unlimited are installe on cars with diesel engines.

 

 

Three way converter unlimited

Such a converter unlimited was developed back in 1981. Its main goal is to reduce the amount of harmful substances that enter the environment.

The trilateral type converter unlimited dioxide, as well as hydrocarbons that are not burnt, into water and carbon dioxide. It is also able to convert nitric oxide to oxygen and nitrogen.

converter unlimited are divided into types depending on material of the cartridge. These types are distinguished:

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Ceramic

A design resembling a honeycomb is installe. Neutralizing element made of ceramic is protecte by a platinum-iridium alloy.

What are disadvantages of a ceramic unit?

car owners believe that such a device is too fragile. For example, honeycomb will deteriorate if a converter unlimited hits during riding.

In addition, if you drive through a puddle in a warmed-up car, water droplets will fall onto a red-hot converter unlimited , and it will become worthless. Ceramic dust accumulates inside the device.

It penetrates not only the combustion chamber, but sometimes into the cylinders of the engine. The main advantage of a converter unlimited made of ceramic is its cost.

Metal

The design of such converter unlimited is quite strong and reliable. Metal catalyst is not afraid of mechanical stress.

Made from metal, the shape of a spiral resembling a honeycomb is more elastic. But even such a reliable metal unit has its drawbacks:

  1. Dot use low quality or leaded fuel.
  2. Oils and antifreeze can enter the combustion chamber.
  3. Technical fluids may only be use to flush systems from a reliable manufacturer.
  4. Re-enriched fuel mixture may cause damage.
  5. Continuous idling of engine can also lead to malfunction.

Sports converter unlimited

These are metal products with increase throughput compare to conventional metal or ceramic converter unlimited.

Sports catalysts make a car 7–20% more powerful, of course, if a direct-flow exhaust system is mounte on vehicle.

Sports catalysts comply with the environmental requirements of Euro 4 and 5.

Such models have increased reliability.

However, if you intend to purchase such a converter unlimited for a car, the price will be quite high.

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What happens to a converter unlimited with time?

Companies claim that they can be use for 100,000-150,000 kilometers. However, in reality, this unit can fail much earlier, especially if you live in a metropolis and constantly stay in traffic jams.

Why may  converter unlimited become unusable? The fact is that the vehicle’s catalyst device is a filter. And the filter needs to be change regularly.

The life of term of a converter unlimited will become shorter if ignition system is malfunctioning.

If ignition is set incorrectly, misfires will occur.

As a result, the fuel mixture burns only partially. A huge amount of soot is forme, which accumulates in a catalytic converter. The best solution is to clean it. But this will not help if honeycombs are melte. You can always sell old catalytic converter obtaining substantial price.

Among common causes of catalyst malfunction is damage. If catalytic converter has to deal with low quality fuel, It will not completely burn out. Afterburning process will occur in collector and directly in converter unlimited.

The microparticles clog the filter and air cannot pass through it.

Pay attention to the quality of driving and keep contacts of reliable converter unlimited  recycling companies in your phone contacts.

What are the symptoms of a damaged converter unlimited?

What are the symptoms of a damaged converter unlimited?

Since there are no moving parts on aconverter unlimited , you would expect that they would be fairly durable and long-lasting. They are but, in spite of all the advancements in converter unlimited  technology, they still fail. Many times, catalytic converter failure is a symptom of an issue somewhere else in the vehicle.

It is important that you fix the problem that caused damage to converter unlimited, because if you don’t, that same problem will likely destroy the replacement  converter unlimited as well.

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  • Power reduction and acceleration. If there is a problem with the exhaust system, this will begin to affect engine performance. You will not be able to accelerate as fast as with a healthy system. Simply put, the motor loses power, often it will also require replacing converter unlimited.
  • Rattling sound coming from beneath. A rattling sound coming from your car is never a good sign. When aconverter unlimited  becomes damaged, it can cause honeycomb break or collapse. When you turn on your vehicle, these pieces will vibrate and make a rattling sound.
  • Long way to start. converter unlimited problems cause gas within your engine to heat up to the point that it actually ignites. This ignition is what causes the misfiring sensation. That can destroy engine components. Anytime your vehicle misfires, you should have it checked out for converter unlimited damage.
  • Reduced fuel efficiency. When your power and acceleration decrease, often fuel efficiency also decreases. With a faulty system, fuel consumption may be less profitable than before.
  • Smell of burning from the engine compartment. If a malfunction occurs, a gas leak may be observe.
  • Due to high temperatures, surrounding parts may melt. When drivers smell fused plastic or burning they should immediately stop the car, remove all passengers from the passenger compartment, and then carefully check what is happening under the hood.
  • Gas smell.
  • If you smell gas inside, this may be a sign of problems with  converter unlimited. This usually happens when one of the exhaust pipes or pipes is damage and begins to flow. Gasoline vapors exit through the crack. Sometimes this leak may be located inside.

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These are just a few common signs to understand if the converter unlimited is damaged. If you notice at least one of them or it seems that something is wrong with the converter unlimited, try to find out the reason with the help of several tests. The driver can diagnose the converter unlimited malfunction independently, if he has the proper knowledge and necessary equipment. There are 3 main ways to test the converter unlimited:

1. VISUAL INSPECTION. Presence of problems in the converter unlimited can be determine “by eye”. If it is deforme, there is a good chance that honeycombs of the converter unlimited are damage. At the same time, it will not be possible to inspect the device from the outside for clogging with dirt and combustion products. That is why, it will be necessary to remove the converter unlimited. After removing the catalytic converter, it is necessary to inspect it for the presence of gaps. Clogge converter unlimited can be cleane or replace with a new one.

2.converter unlimited PRESSURE CHECK. The most common method for checking a converter unlimited that does not require dismantling. Essence of a back pressure test is that the exhaust pressure is measured, which is then compared with ideal indicators. To diagnose it, you will need a manometer and adapter to connect it. It is better to lift the car or drive it into a pit. Next, you need to remove the first oxygen sensor, and connect a pressure gauge in its place.

3. DIAGNOSTICS BY MOTOR TESTER The motor tester is a set of equipment that allows you to determine the state of many parameters. With this method of verification, a diagnostic device is installed instead of the spark plug, after which the engine starts and waveforms are taken. On their basis, experts make conclusions about the state of a catalyst. By eliminating problems with the catalyst in time, you can avoid costly engine repairs and significantly reduce fuel consumption.

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In case it is heavily damaged and has to be replaced, contact specialized companies to get a payback for your old converter unlimited. Common catalyst evaluation is as follows:

  • Fixing the cost of the converter unlimited is determined by the marking on the housing.
  • Establishing value of precious materials.
  • Acceptance of all kinds and types of converter unlimited. The cost also depends on the condition and integrity.

Damaged converter unlimited with ceramic part of the monolith should not be washed with any chemical solutions. It has to be clean without natural moisture, asbestos. Ceramics in metal housings of a converter unlimited has to be also clean and in full size.

The high cost of  converter unlimited is due to the use of platinum, rhodium or palladium salts. Specialized companies purchase broken, defective, renewed and destroyed catalytic converters of all types, and also accept them for useful components with an aim to subsequent manufacture of new converter unlimited.

converter unlimited cost for different car brands

converter unlimited cost for different car brands

 

Why are car converter unlimited  worth so much?

converter unlimited  alone do not cost much if one thing is not taken into account.

The design of this item costs no more than 150 USD for a best matrix and best metal. But main price is precious spraying, which includes platinum, white gold and many other dredges, metals that are oxidize, evaporate and mixe with exhaust gases during heating, eventually converting them into harmless gases.

If not for this spraying, then any driver could afford to buy a new fresh converter unlimited. Unfortunately, the value of a brand and company that sells the product is still wound up on a production cost of a converter unlimited .

As a result, such spare parts are very expensive, which of course affects the demand for this product.

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How to choose a converter unlimited?

Should one buy expensive or cheap?

You must always choose a converter unlimited for a car engine. The more powerful the engine, the better the converter unlimited should stand, for example, if you have Solaris, Focus, Fabia,

then converter unlimited can be supplied just good, from Magnaflow, Emitek, Bosal and other companies that have successfully established themselves in exhaust system market as companies producing high-quality and durable products for medium power motors. Their cost starts from 450 USD.

If your car is expensive, for example, X6 or Escallide, Q7, then the converter unlimited must be installed well, again Magnaflow, Emitec will do, but it is better to install HJS, Vibrant, Fabspeed.

The price depends entirely on what kind of engine you have and what kind of car you have. The converter unlimited must always be installed in accordance with the engine. If you have an engine up to 3.0 liters, then Bosal, Magnaflow, Emitec, Walker, AWG, Mg-race are perfect.

If your engines are more powerful, then you need to install have to be durable and with higher throughput, such as HJS, Vibrant, Fabspeed.

Let us talk more about the cost of used converter unlimited and for what reason it differs. Cost depends on the amount of precious metals in various catalyst types.

The cost of a used item is determined by the marking on housing. It also depends on indicators such as region of production, type of converter. Depending on value of precious metals on cost may fluctuate.

Usually recycling companies accept all types of catalysts, from any car brands, all types of industrial converter unlimited!

Articles about catalytic converter in Egypt — Photo № 2 | AutoCatalyst MarketThe average pricing for some general brands of used converter unlimited is the following:

1. Audi 2 EO 188 BB – from 10 to 250 USD per kilogram

2. Alfa Romeo 60608727 Benz – from 8 to 250 USD per kilogram

3. Mercedes KT 1132 Diesel – from 8 to 250 USD per kilogram

4. BMW (8509243) DPF – from 8 to 250 USD per kilogram

5. Fiat 2.2 HDI Diesel – from 10 to 300 USD per kilogram

6. Daihatsu 6 (87705) Benz – from 8 to 220 USD

7. Ford diesel – from 6 to 200 USD per kilogram

8. VolksWagen VW DPF – from 10 to 250 USD per kilogram

9. Nissan – from 15 to 300 USD per kilogram

10. Chrysler (200 850 72833) Diesel – from 10 to 250 USD per kilogram

11. Opel Opel GM from 10 to 300 USD per kilogram

12. Mitsubishi Mitsubishi benz – from 10 to 250 USD per kilogram

13. Renault Diesel – from 10 to 250 USD per kilogram

14. Volvo (6649 6842941 P01) Benz – from 12 to 230 USD per kilogram

15. Peugeot Diesel K201 – from 15 to 280 USD per kilogram

16. Mazda (BJF 16F20 Kat Filtr) Diesel – from 15 to 300 USD per kilogram

17. Jaguar (AG) – from 15 to 300 USD per kilogram

18. KIA Benz – from 10 to 250 USD per kilogram

20. Land Rover – from 10 to 220 USD per kilogram

21. Hyundai – from 10 to 250 USD per kilogram

22. Toyota – from 10 to 280 USD per kilogram

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Ceramic type

Most precious metals are containe in converter unlimited from German cars, such as Opel, BMW, Mercedes, Audi, Volkswagen.

The cost will be approximately 120% of the average, but it must be kept in mind that the converter unlimited from cars introduce after 2000 will differ significantly in price from the same, but remove from a car manufacture before 1997.

The next in the price range are Japanese cars – Nissan, Toyota, Mazda, Honda. Their cost ranges from 75% to 110 percent, then French automakers with the cost of their catalyst of 70-95% of the nominal.

Then American cars – 60-90%, and “Koreans” – 60-85%. The cheapest used catalysts are obtaine from Russian-made cars, unless, of course, this is not an export option.

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Metal type

The cost of this type is much lower than ceramic (almost 2.5 times). Although new metal converter unlimited are more expensive than ceramic ones, precious metals are of smaller quantity.

It is also taken into account that processing of such a truck is a more laborious and costly process.

If the old converter unlimited in a tank is on sale, then its price is determine by corresponding marking on the case.

The final cost of use  converter unlimited is calculate after spectral, chemical analysis, only in this way, you can determine the exact content of precious metals.

The high cost of use converter unlimited is explaine by the fact that precious and rare metals of palladium and platinum groups, such as palladium, platinum, rhodium, are used for their production. We offer car repair companies and other law firms mutually beneficial, ongoing cooperation on the purchase of converter unlimited on a contractual basis.

According to value,  converter unlimited are divide into two types: in the first, in composition there is more platinum, and in the other – palladium.

A large amount of platinum is present in diesel engines, and Euro-2 cars from 300-1000 μg / g, palladium (200 to 800 μg / g), rhodium (50-100 mg / kg) – in Euro 4 and Euro 5.

Platinum-palladium converter unlimited with iridium additives for gasoline engines are installe in German-made cars and from the UK.

How important is the converter unlimited in a car?

How important is the converter unlimited in a car?

Importance of a converter unlimited is essential, but if you have doubts, then read the article below.

In Europe, obligation to equip all cars with aconverter unlimited appeared back in mid-1990s. The USA started using converter unlimited much earlier, having realized in a timely manner that something needs to be done with harmful substances in the exhaust gases of vehicles.

Other countries had no obligation to install exhaust converter unlimited , until the end of the 1990s.

And only with the advent of unified customs regulations everything began to change. As a result, today almost all new transport is equipped with catalytic converters.

Most car owners remember or learn about the existence of a converter unlimited in the exhaust system only when they hear a phrase like “your converter unlimited is dead” from a mechanic. In this case,  converter unlimited should be professionally recycled.

converter unlimited is a detail of the exhaust system, which is responsible for eliminating in gases and substances harmful to humans and environment in general as hydrocarbons not burned in cylinders, soot, carbon monoxide CO and nitric oxide NO.

All these substances are forced burned out, turning into much less chemically aggressive substances: water, CO2 and nitrogen. This is due to chemical reactions occurring in catalysts with the help of radium, palladium and platinum.

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converter unlimited is a simple device where a complex chemical process proceeds. Usually it is a stainless steel case, inside filler, metal or ceramic, with a honeycomb structure.

Due to this, a huge area of active surface is covere with a thin layer of an alloy of platinum, rhodium and palladium.

converter unlimited reaction begins when the temperature reaches 270 degrees Celsius, as a result of interaction of exhaust gases with the surface of the catalyst.

Carbon monoxide turns into dioxide, hydrocarbons turn into water and again carbon dioxide, and nitrogen oxides turn into water and nitrogen. As a result, it is possible to achieve a high degree of purification of exhaust gases and neutralize harmful substances.

The process goes while the exhaust gases move through the fine-meshed ceramic or metal cells inside the “barrel” of a converter unlimited, coated with an alloy of these rare-earth metals.

converter unlimited is an expensive and relatively short-lived part. Even in the best case, few neutralizers will “live” more than 120,000 km. run. Usually they fail for several reasons.

Ceramic catalysts can be destroye at an accelerate pace when the vehicle often drives through serious bumps. Due to shaking and bumps, thin walls of honeycombs corny crack and chip.

Another reason to change the converter unlimited :

  • engine problems in lubrication system,
  • cylinder-piston group,
  • ignition,
  • unburned fuel and oil.

Approximately the same effect is obtaine by excessive pressing of a gas pedal.

A converter unlimited that has collapsed or clogged with deposits will not only cease to fulfill its function, but will also greatly complicate the exhaust gas exit from the engine. It leads to a noticeable loss of engine power.

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What you can do with a failed “converter unlimited”?

The first thing that comes to mind is to replace it with the same, but only a new one. This is the most expensive option. Prices for new branded converter unlimiteds differ and require urgent solutions to earn extra money for such a move.

Get acquainte with a professional team which is ready to purchase your old catalyst helping you to cover replacing costs.

Main advantage of such a company is accurate analysis using the best computing equipment, as well as instant payments.

converter unlimited price is determine by:

  • type of material: ceramic or metal;
  • brand of the transport,
  • year of its manufacture;
  • type and engine size.

Ceramics have a different price category, so if you want to hand over several items, you must keep each separately from the other.

Important conditions for possible purchase of a converter unlimited are:

  • natural humidity of ceramics, presence of soot;
  • lack of asbestos;
  • integrity by which it is easier to recognize the type of catalyst.

The converter unlimited cost highly depends on the brand. Approximate purchase rating cost will be as follows:

  1. German cars.
  2. Japanese transport.
  3. French production. Such catalysts contain slightly fewer precious metals, which affects the catalytic converter price.
  4. American vehicles.
  5. Korean production.
  6. Transport produced in Eastern Europe (Russia, Ukraine).

Relying on the purchase price rating, one should not forget that catalytic converters price varies depending on the year of manufacture.

The mechanism of the same vehicle, release in 1997 and 2005, cannot be sold at the same price.

Ceramic items has a fairly high amount of materials. Such catalytic converter is very easy to sell, despite its damaged look and form.

Remember that handing over converter unlimited for recycling, you make the most correct decision.

Proper disposal of old, damage and broken parts is of great importance. Ability to get paid for it is a great bonus.

Can converter unlimited cause shaking

Can converter unlimited cause shaking

Very often, car owners are faced with the fact that vibration is felt in a car cabin, and often this is due to the exhaust system. Almost all cars have parts or connections that compensate for the vibrations of the engine, respectively so that they are not transmitted to the exhaust system and car body. This is either a damper connection or a muffler. Any inexperienced driver can easily identify a malfunction in the exhaust pipe, often associated with a catalyst.

Signs of a clogged or destroyed converter unlimited malfunction

  1. The car does not start or stalls instantly. The converter unlimited indicates a complete breakdown. Solution: Unscrew oxygen sensor (located in front of the converter unlimited). Start the engine, if the car is working, then the catalyst barrel is faulty. It needs to be replaced with a new one or an analog.
  2. The car accelerates poorly and the engine picks up speed slowly. When driving, it seems that the car is being held from behind. So catalyst cells are partially clogged.
  3. Fuel consumption has increased. This is also a symptom of a catalyst malfunction, but not always, it may indicate another malfunction, such as fuel injectors.
  4. Exhaust comes out weakly from a pipe, honeycombs are clogged.
  5. Exhaust has a bluish tint and a pungent, unpleasant smell. It means that the converter unlimited is destroyed or melted.
  6. When accelerating, a metallic sound is heard (as if gravel was poured) – the catalyst is half destroyed, the block is clogged, or perhaps catalyst barrels have moved from a designated place.
  7. “Check Engine” light comes on, low efficiency (code P0420). It may arise in case of other problems, but also signals a possible malfunction of aconverter unlimited .

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How to diagnose a converter unlimited malfunction?

You can make sure that the catalyst is working on your own. In extreme cases, car services make paid diagnostics. Let’s highlight 3 main methods of checking the converter unlimited , which can cause different problems, including shaking.

When housing is deformed, converter unlimited honeycomb is likely to be damaged. In this case, an external examination will not give an understanding of contamination; it will be necessary to remove the catalytic converter from a vehicle.

The problem lies in a very difficult removal of a catalytic converter, it is not uncommon to “stick”, in which case it has to be cut off with a grinder. Having removed the converter unlimited, all the underparts of a car have to be carefully examined for gaps. If combs are clogged with dirt, they are cleaned or replaced with a new one. But the design does not always allow for an internal inspection without opening converter unlimited housing.

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Clogged  converter unlimited symptoms

How does a clogged converter unlimited affect engine performance?

Contrary to various rumors, there are no eternal converter unlimiteds. This is the same part as many others, so it has its own operational life. How to check the converter unlimited, as well as what to do in case of breakdowns. It would seem that catalyst design is very simple. But in fact, it has its characteristics that you need to know. So, in its body, there are bobbins, which are most often ceramic and less often metal. Hazardous substances pass through the honeycomb of bobbins. But it is not the material of a converter unlimited that is responsible for clogging, but the noble metals that are deposited on a surface of bobbins. It’s about platinum and iridium.

During operation, the  converter unlimited may become hot enough to ignite. To prevent this from happening, there is a special heat-insulating layer inside the part. Exhausts are best neutralized at temperatures from three hundred degrees. And due to various processes, the converter unlimited  loses its performance after 100,000 km of the car’s path.

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Signs of a clogged converter unlimited

Many diseases have their symptoms. Likewise, the converter unlimited has certain symptoms that indicate that something is wrong with it. When the service life of aconverter unlimited comes to an end, you can see the inscription “Check Engine” on an instrument scale, and the car will start working in emergency mode.

It is important to pay attention to the fact that the signal will light up instantly only if the part was physically damaged or electrical wiring was cut off. And therefore, the converter unlimited may stop correctly performing its tasks, but the lamp will still not burn.

As soon as the converter unlimited starts to fail, you will notice that car’s power has dropped sharply, and also that it has become much more difficult to start. It is almost always to blame for this clogging of a catalyst honeycomb with soot particles. As a result, the exhaust simply does not pass through the filter media. Gases that have not gone anywhere begin to put pressure on an engine. And it cannot endure such pressure for a long time, and therefore begins to fail.

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Fails and car shaking can also occur when the filter coating of platinum and iridium has worn off. You can see that the flow of gases from a converter unlimited has become weak. And this will just mean that the period of validity has come to an end because under normal conditions emissions are large.

How to independently check the clogged converter unlimited?

If you do not plan to take the car to a service station for various reasons, you can check the efficiency of a converter unlimited yourself. And the first thing to do is to take a flashlight and shine into this part. If necessary and possible, you can remove the converter unlimited. But it often happens that it sticks to the base of a car. Better use the bracket to raise your car.

The second way to test the converter unlimited is to smell it. It can be completely atypical and unpleasant if the catalyst is out of order. And finally, the third method is to put your hand to the exhaust pipe. If the converter unlimited  is functioning properly, you will be able to experience a big exhaust emission. But if it is hammered, you will not notice any resistance.

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What can be the main consequence of a clogged catalyst?

After all, it all depends on the strength of the breakage of your converter unlimited. So, if the converter unlimited is clogged with soot, it is enough to clean it so that it starts working correctly again. But if something more serious happened, consequences could be much worse. For example, if the inside of a part is melted, you will not be able to use the car. And the catalyst will have to be changed completely.

It is worth knowing about other even worse consequences. If gases do not pass through the device, they will return to the cylinder, but with particles of soot, ceramics, etc. A cylinder is a very fragile element of a car, and the smallest break can render the entire cylinder-piston system unusable. And if this happens to your car, then only the replacement of specific parts and the catalytic converter will help, which will be done at a service station.

Сlean converter unlimited without removing

Сlean converter unlimited without removing

Every car converter unlimited is a container in which two connecting pipes are built. Usually, it also contains a miniature ceramic honeycomb with a converter unlimited layer applied. The high price of a converter unlimited is explained by the fact that this coating is made on the basis of precious metals. Exhaust gases can clog honeycombs with carbon deposits and soot, impairing the permeability of a converter unlimited.

It is important to take care of car converter unlimited in advance, but many vehicle owners consider if it is possible to wash  converter unlimited without taking off or cutting it off.

Cleaning your vehicle’s converter unlimited can be beneficial and extend its life in the following situations:

  • If manipulation is carried out for prevention purposes, that is, before any problems appear.
  • If there is no damage in cells, and soot is simply packed there.
  • If the  converter unlimited structure has not been melted due to the use of leaded gasoline.

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How to identify an urgent converter unlimited cleaning need?

There are some signs which tell about the possible need to wash converter unlimited. Before you flush the converter unlimited, you need to make sure that it needs it. The following signs can confirm clogging:

  • motor power decreases;
  • fuel warning indicators, on the contrary, are increasing;
  • some difficulties are observe when starting the engine;
  • the motor can stop at idle;
  • in vehicles that are equippe with a pair of lambda sensors, a special indicator with the inscription Check Engine indicates the presence of a problem. Electronic equipment identifies the degradation of a  converter unlimited and reflects one or another error.

To properly wash your car converter unlimited , you need not miss the moment when the ceramic filling has not yet completely deteriorate.

Therefore, the part must be washed in advance, before the first problems arise. This procedure does not involve much effort and material costs less than purchasing a new item by the vehicle owner.

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Car repair specialists practice the following options for washing the converter unlimited:

  • preventive cleaning with detergent;
  • multiple flushing;
  • mechanical cleaning.

Preventive washing, as a rule, is carrie out with a mileage of 70 – 80 thousand km. This method allows you to do the procedure without dismantling the converter unlimited.

Multiple flushing is use to clean a heavily soile element. In order to clean the converter unlimited in this way, you will need to disassemble part of the vehicle’s exhaust system.

Mechanical cleaning is carrie out using a compressor and a brush. This type of catalyst cleaning is also performe on the dismantle section of the converter unlimited.

The need for mechanical cleaning arises when it is not possible to remove contamination by flushing the part.

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When will  converter unlimited washing help?

Now let’s talk about how to flush a converter unlimited on a diesel or gasoline engine. First, there are a few cases where the washing procedure really helps. If cleaning is carrie out for preventive purposes, and not after the appearance of problems with the catalyst.

In the absence of damage to the honeycomb cleaning without dismantling is recommende.

converter unlimited cleaning is allowe if combs are a little clogge. This means that the element is in the initial stage of wear. If there is no fusion of the ceramic structures of the element and none of the three cases suits you, you will have to install a new converter unlimited. Cleaning won’t help.

After using the liquid cleaner without removing the  converter unlimited from a car, the following positive changes are observe in various vehicle systems:

  • carbon deposits are remove;
  • engine power increases;
  • reduced fuel consumption;
  • reduced toxicity of exhaust gases;
  • increased fuel knock is eliminate.

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All these transformations are possible only when the professional cleaning of the catalyst is carrie out. It Is better to follow detaile instructions for the use of the liquid washer.

Cleaning the vehicle  converter unlimited with the liquid cleaner will only be successful if the following conditions are met:

  • Fill the gas tank 1/3 full.
  • Pour Hi-Gear cleaner into the gas tank.
  • Fill the tank up to 100%.
  • Operate the car until the full volume of fuel is use up.

Take a look at your car and its parts to prevent problems and expensive repair procedures. There Is no need to consider long and complicated maintenance activities.

If, after adding the additive to gasoline, it was not possible to restore the catalyst’s performance, then you cannot do without disassembling the exhaust system of a car.

Get your own catalyst cleaning experience and enjoy great results without too much work.

Can converter unlimited damage engine

Can converter unlimited damage engine

converter unlimited is part of the exhaust system and is located in the immediate vicinity of a vehicle’s exhaust manifold.

Catalyst enters into that incandescent exhaust manifol, and after that, significantly slowe down, coole and cleane of harmful substances, it appears in a resonator and in a muffler.

The principle of operation of a converter unlimited is based on chemical reactions that neutralize harmful emissions of nitrogen oxide, carbon, and all kinds of hydrocarbon groups.

The main element of a catalyst is made in a form of a massive ceramic or metal block with small honeycombs, on walls of which precious metals are applie: an alloy of iridium and platinum, as well as rhodium and palladium.

When touching chemically active surfaces, harmful compounds are burne and remove from the exhaust pipe in the form of harmless N2 and CO2. Platinum and palladium act as oxidants in a converter unlimited and greatly accelerate the combustion of hydrocarbons.

The active element is placed in a metal casing and provided with a layer of thermal insulation.

converter unlimited not only traps and neutralizes harmful compounds but also directly affects the operation of an engine.

Signals from sensors located at the input and output of a  converter unlimited are constantly read by the “brains” of a car and help to optimize working mixture in the best way.

is better to know in advance all possible reasons for a malfunction to avoid engine and vehicle damage.

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converter unlimited malfunction symptoms

The service life of an expensive  converter unlimited is usually about the same as the service life of the entire car, but it often breaks down much faster than it shoul be and can pull the engine with it.

It is important to remember that a  converter unlimited does not fail for no reason. Its breakdown is a sign of improper operation of the ignition system, incomplete combustion of a mixture in cylinders, severe engine wear, or prolonge use of low-quality fuel.

You can understand that your converter unlimited is being scrappe by several characteristic symptoms:

– the decrease in motor performance;

The most common symptom of a converter unlimited failure is a severe decrease in engine power. The car starts to lose momentum and accelerates poorly.

Engine runs unstable, overheats, and stops.

This happens when the throughput of a catalyst is greatly reduce:

the honeycomb is destroye, melte and sintere, clogging the hole and interfering with the free passage of exhaust gases.

At the initial stage of such converter unlimited  malfunction, the car will accelerate to a relatively low speed, the engine starts hard, and then “suffocate” and stall.

Fuel efficiency also deteriorates markedly. Also, during a cold start, a strong unpleasant odor appears.

– rumble under the bottom;

A loud rumble under the underside of a car indicates that the active element of a  converter unlimited has begun to deteriorate and fall apart. Ceramic catalyst fragments affected by exhaust gas flow randomly beat against walls of a casing and create an unpleasant rumble.

As a rule, this is most clearly manifeste at increased engine speeds and during start-up.

– low pressure of exhaust gases from a muffler

If you bring your hand to an exhaust pipe, you can feel a pulsation. Exhaust valves of cylinders work alternately.

If the exhaust flow is even and constant at idle, this is a sure sign of a clogged catalyst.

If you increase the spee and then turn off the engine, exhaust gases will continue to build up pressure for a short time, gases accumulate in the clogge converter unlimited pipe come out.

– activation of Check Engine icon on a dashboard

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The most common symptom of a catalyst failure is a system error that activates the engine trouble icon on a dashboar.

If this symptom appears, you need to immediately read the error code with a diagnostic scanner and fix the problem.

If car “brains” detects incorrect readings on oxygen sensors, they immediately notify the driver of this,

and at the same time put the engine control system into emergency mode.

This is often accompanied by a deterioration in dynamics and increased fuel consumption. Computer diagnostics in this case often detects errors P0420 (low catalyst throughput) or P0430.

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Causes and consequences of  converter unlimited failure for the engine

Failure of a  converter unlimited does not occur suddenly and without reason.

With the correct operation of all other systems,

it faithfully serves for many years until the moment the vehicle is scrappe (and often survives it).

If the  breaks down on your car, melts, or crumbles,

you will almost certainly have to diagnose and repair the ignition or power system.

As a rule, the converter unlimited is damage precisely due to the incorrect operation of these two systems.

With a faulty ignition system, fuel in one or more cylinders does not burn out completely but enters the exhaust system.

The secon catalyst is force to burn off increase volumes of hydrocarbons, which heat the honeycomb to ultra-high temperatures, which leads to their sintering.

plugs, coils, or high-voltage wires can cause major trouble.

A malfunction of injectors, which begin to pour fuel, leads to similar breakdowns.

Worn or stuck oil scraper rings of cylinder-piston group or failure of oil scraper seals lead to the same result, only engine oil burns out in a converter unlimited.

Another common cause of converter unlimited failure is severe mechanical damage leading to the deformation of the housing. It is important to remember that thin-walled combs can easily crumble even with minor physical exertion.

Leaving off-road, it will be useful to atten to the installation of additional protection for underbody as well as your car  converter unlimited .

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Failure to repair the converter unlimited is dangerous

because small particles of ceramics can get through the exhaust tract straight into the engine cylinders.

Once there, they instantly scratch the cylinder walls and completely disable the engine.

Suffering from ceramic debris and turbine (if any).

Additional heating of the exhaust tract leads to

deformations of the cylinder head and greatly reduces the resource of a power unit.

To avoid critical breakdown,

do not bring your car to a deplorable state and fix the converter unlimited malfunction in time. Fortunately, it is quite possible to do this even on your own.

How converter unlimited reduce air pollution

How converter unlimited reduce air pollution

converter unlimited appeared just in the first half of the 70s and, as you know, US automakers were at the forefront here for a while. Curiously, in addition to directly reducing the toxicity of exhaust, these converter unlimited have dragged along with the modernization of several areas of development of the automotive industry. This was due to the very principle of their action, which, by the way, has not changed until now.

For some time, and on different models, converter unlimited coexisted with carburetors or mechanical injection. For example, Chrysler, having burned itself with electronic fuel supply back in the 50s, was in no hurry to transfer its engines to it. But limiting norms for the content of various elements in the exhaust were approved by law. It was necessary to somehow link the catalyst and the carburetor. Ecology is the engine of progress.

The metal barrel, located between the exhaust manifold and muffler-resonators, has a longitudinal honeycomb inside, where the surface is covered with a layer of a special substance, which is a converter unlimited. Let’s just say that catalyst platinum with the addition of palladium is used as the latter, which converts harmful CO and CH into carbon dioxide and water. Such catalysts were called two-component, that is, capable of neutralizing only a couple of toxic components. In 1977, rhodium was added, so that nitrogen oxide was transformed into a mono-element.converter unlimited have become three-component. So, this relatively simple chemical process proceeds without problems only under ideal laboratory conditions. In real operation, manufacturers are faced with the fact that the correct operation of converter unlimited and, in general, its resource is under constant threat. As it turned out, the catalyst can properly work only when the ratio of the combustible mixture by air and fuel is in the proportion of 14.5–14.7: 1. Deviations to one side or the other reduce the conversion efficiency of CO and CH or NO.

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The converter unlimited honeycomb structure with ultra-small cross-section tubes was chosen because this way it is possible to maximize the area on which the substance acting as a converter unlimited is applied. Accordingly, the volume of catalyst “processing” of exhaust gases is also growing.

To make the air-fuel mixture stable, carburetors began to be supplemented with electronic control. In 1975, in the United States, transistor ignition systems appeared, which minimized gaps in sparking, from which fuel burned out in catalyst. We turned to the exhaust gas recirculation system, which, by lowering the combustion temperature of fuel mixture, reduces the number of nitrogen oxides. Finally, the fight for the environment, as well as the desire to remove more power, also contributed to the early introduction of electronic injection, a system that can fully unleash the potential ofconverter unlimited . At the same time, in the 70s, another event took place, under the influence of laws and public, oil producers abandoned additives based on tetraethyl lead.

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And converter unlimited continued to be improved. A quarter of a century ago, a keg moved from under the underside of a car into the engine compartment, right next to the exhaust manifold. This was necessary for the catalyst fastest-warming up and reducing harmful emissions immediately after starting the car. The  converter unlimited substances begin to act only at 250-300 degrees. Later, the development of separate electric heating with a capacity of up to several kW was proposed. There were systems of two catalysts, where the first was located directly in the path and worked while the main unit was warming up. Adsorption traps for hydrocarbons were set up, holding them until the  converter unlimited reached the operating temperature. Catalyst experiments have been and are being conducted with filler materials. Refractory ceramics are relatively heavy and far from ideal for creating ultra-thin catalyst honeycombs. The metal for cells was used before, and now it is being used again, at a different technological level, using various bimetallic alloys. Lightweight, resistant to temperature, thin as foil, so you can significantly increase deposition area of ​​platinum, palladium, and rhodium.

Car owners try new options installing a universal catalyst. But universal catalyst, like the original, is highly dependent on external factors. It is impossible to give a full guarantee on it. Usually, they serve 60-80 t.km, but they can fail earlier if there is a failure in an ignition system or an engine operating system.

It is preferable to install a universal converter unlimited:

  • If the car is under 5 years old;
  • If you go through the inspection yourself;
  • If you don’t want to pollute the atmosphere;
  • If you are planning to travel abroad.

Limiting parameters of toxicity of exhaust gases are regulated by law in many countries by special organizations. For example, in the United States, this issue is controlled by the Department of Environmental Protection, and California has its department for overseeing air resources (California Air Resources Board). In Japan, the Ministry of Transport deals with the purity of the exhaust, in Europe it is a special European Commission. As a rule, the degree of environmental concern directly depends on the economic and social level of the country’s development. Also, norms regulated by the law must be strictly implemented in practice.

That is why many  converter unlimited inventions had been implemented into the car item, responsible for cleaning the exhaust gas converter unlimited is usually combined with an exhaust manifold. Such an arrangement of a former affects its efficiency, but makes assembly more expensive and can lead to damage to a piston group.

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The lambda sensor, which determines the percentage of oxygen in the exhaust, and sends a signal to correct the mixture, appeared back in 1976. Then a sensor was added behind the catalyst, which monitors the quality of gas cleaning.

Bosch started measuring oxygen content back in 1968, but the first lambda sensor did not appear until eight years later – on the Volvo 240/260 for the North American market. A little later, other manufacturers also realized that without feedback from the control unit, the catalyst cannot provide maximum efficiency.

Get rid of soot!

In the early 2000s, it was the turn of diesel engines. They, equipped with already familiar catalysts, began to be equipped with diesel particulate filters. The fact is that the temperature of exhaust gases in no-load modes is lower here than in gasoline engines. It is not enough for complete combustion of carbon, so particulate matter or soot is obtained, which can pass through the catalyst.

The particulate filter is located in front of the converter unlimited . It also has platinum and the same honeycomb channels. Only the latter are staggered and are divided into inlet and outlet. And between them, there are partition converter unlimited filters that contain solid particles with nitrogen oxides. It seems to be the same filter, but with a fundamental difference. It does not accumulate solid particles. converter unlimited filter burns them out with the help of oxygen released from nitrogen oxides and an additional nozzle that supplies diesel fuel to the unit.

This complicated but small automotive part plays a huge role in cleaning the environment. Take care of your converter unlimited!

Can converter unlimited be cleaned

Can converter unlimited be cleaned

To neutralize toxic gases emitte from an internal combustion engine, a converter unlimited is installe in a car.  converter unlimited Is locate at the outlet of the exhaust manifold.

Although the service life of every converter unlimited is about 150 thousand km, changing it is rather expensive.

It is too expensive if you need to buy a new item. A natural question arises whether it is possible to clean this car part and thus extend its resource.

The answer is simple: cleaning is permissible, but there is no guarantee of a positive result. The problem is widespread and deserves more detailed consideration.

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When should you clean your converter unlimited?

The unit, which looks like a resonator tank, is a container with two connecting pipes.

There are small ceramic honeycombs covere with a converter unlimited layer base on precious metals (hence the high price of a spare part). Exhaust flue gases clog cells with soot and carbon deposits, gradually making converter unlimited impassable.

 

Cleaning or flushing the catalyst will give a positive result and extend the life of the element in such cases:

  • If the procedure is performe as a preventive measure, long before the problem with it occurs.
  • When the honeycomb is not damage and simply clogg with soot (the initial stage of the catalyst problem).
  • If the ceramic structure is not melte due to the use of leade  gasoline.

In other cases, a converter unlimited in a car will have to be change to a new one or a cheaper flame arrester plus an emulator for the correct operation of the lambda sensor shoul be installe.

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Clogging of the flow section of the converter unlimited is characterized by the following features:

  • engine loses noticeably in power, acceleration becomes sluggish;
  • fuel consumption due to the converter unlimited problem, on the contrary, increases;
  • difficult starting of the motor;
  • unreasonable stop of the engine at idle speed.

Cars equipped with two lambda sensors, show the problem indicating the Check Engine indicator on a driver’s dashboard. Electronics registers a decrease in efficiency and issues a corresponding error.

Regardless of the model of a car where it is installed, the catalyst is quite expensive. For this reason, many drivers are wondering how to clean it without problems.

The option of  converter unlimitedcleaning without dismantling is a priority for vehicle owners because on many cars this part can be removed only by cutting it out of the exhaust system with a grinder.

Whether it is possible to clean the catalyst on a car will be described in detail to exclude all doubts on this matter.

When can self-cleaning be effective?

Before proceeding with active actions, it is necessary to find out in what cases the cleaning of a converter unlimited can be of any benefit.

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Flushing the vehicle  converter unlimited with special fluids can be most effective when:

  • Implementation of preventive measures.
  • Strong blockage of honeycombs with soot.
  • If the  converter unlimited has not yet failed, but a slight decrease in engine power and an increase in fuel consumption are already noticed, then chemical cleaning is performed.

 

With strong blocking of honeycombs, but in the absence of melting, this method also allows you to significantly extend the life of a catalyst. And also increase engine power and reduce fuel consumption.

Car repair specialists practice the following options for cleaning:

  • preventive cleaning with detergent;
  • multiple flushing;
  • mechanical catalyst cleaning.

Preventive cleaning, as a rule, is carried out with a mileage of 70 – 80 thousand km. This method allows you to improve the situation without dismantling the part.

Multiple flushing is used to clean a heavily soiled catalyst. To clean it in this way, you will need to disassemble part of the vehicle’s exhaust system.

Mechanical cleaning is carried out using a compressor and a brush. This type of cleaning is also performed on the dismantled section of the exhaust pipe.

The need for mechanical cleaning of catalyst arises when it is not possible to remove contamination by flushing the part.

Professional cleaning liquid allows you not only to effectively remove carbon deposits on a catalyst of a car’s exhaust system but also to clean carburetor, fuel line and the tank of a car from deposits.

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After using a liquid converter unlimited cleaner, the following positive changes are observe in various vehicle systems:

  • carbon deposits are remove;
  • engine power increases;
  • reduced fuel consumption;
  • reduced toxicity of exhaust gases;
  • increased fuel knock is eliminate.

All these transformations are possible if the only original agent is use to clean the converter unlimited.

Cleaning with professional liquid will only be successful if the following conditions are followe:

  1. Fill the gas tank 1/3 full.
  2. Pour liquid cleaner into the gas tank.
  3. Fill the tank up to 100%.
  4. Operate machine until the full volume of fuel is used up.
  5. One pack of liquid is enough to fill a fuel tank with a volume of 60 – 70 liters.
  6. Fill a full tank with catalyst cleaning liquid.

For maximum effect, it is not recommende to refuel the vehicle while operating on fuel with an additive. Otherwise, the concentration of active substances will decrease, which will negatively affect the process of removing deposits formed on catalyst cells.

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Mechanical converter unlimited cleaning method

Can the  converter unlimited be flushe if this part is heavily soile? In this case, it is better to use a mechanical method of cleaning.

This work is performe in the following sequence:

  • The converter unlimited  is remove from a vehicle exhaust system.
  • Contaminate honeycombs are gently cleane with fine sandpaper.
  • The item is purge with compresse air.

The mechanical method has shown itself especially well for cleaning converter unlimited of diesel-powere machines. This part is heavily contaminate in such cars, therefore, with a careful approach, it is possible to restore the throughput of a product.

Work shoul be done very carefully so as not to damage the inside of a ,converter unlimited which is made of special ceramics.

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Tips & Tricks

If, after adding an additive to gasoline, it was not possible to restore the catalyst’s performance, then you cannot do without disassembling the exhaust system of a car.

If the method of mechanical  converter unlimited cleaning with your own hands for one reason or another will not be possible, then use flushing with catalyst cleaning fluid.

It is not recommende to use gasoline, acetone, or other solvents for this purpose.

Before cleaning the converter unlimited, make sure that its internal parts are not deforme.

If, as a result of a check, significant areas with melte honeycombs are identifie, a complete replacement will be require.

Despite the recommendations of many garage craftsmen to completely remove the converter unlimited from the exhaust system of a car, this shoul not be done.

absence of a  in a converter unlimited car significantly increases the toxicity of products resulting from the combustion of automobile fuel.

converter unlimited is stolen. Can I drive?

converter unlimited is stolen. Can I drive

The skyrocketing price of palladium, fueled by increase market demand for this precious metal,

has turne into a wave of thefts of a car converter unlimited.

According to the latest statistics, over the past six months, palladium prices have increase by more than 50%. As a result,

this metal, which is actively used by automakers in a converter unlimited , designe to reduce harmful engine emissions, for the first time since 2002 has become more expensive than gold.

This fact provoke the theft of catalysts.

Removing a converter unlimited from the car is not too difficult. It takes several minutes, and video instructions can be found on the Internet.Thieves operate in groups:

at night they drive up to the chosen vehicle, saw off the converter unlimited with a piston saw, and then drive on.

It is difficult to find robbers, as they hand over the stolen converter unlimited for scrap at pick-up points that do not require identification.

Experts attribute the growth in demand for palladium to new tightening of environmental requirements for cars, which caus the so-called “diesel gate”.

According to the forecasts of the world’s largest palladium producer, the metal deficit in the market will persist until 2025. This year it will reach 1.4 million ounces.

One of the frequent converter unlimited  victims is a Toyota Prius from 2009 to 2016.

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For owners of hybrids, the theft of a  converter unlimited has become a headache.

Because of it, the general insurance of the car increases in price, and the part is expensive if you pay for the repair yourself.

But in case if it happened to your  converter unlimited and you have doubts about possible consequences, it is better to get more information.

There are certain disadvantages in driving without a converter unlimited, these include increased emission of harmful gases,

non-compliance with environmental standards, smell of gases inside the car, increased noise, likelihood of burnout of the exhaust system.

What can happen if you drive without a converter unlimited?

There will be more caustic smoke, noise, environmental damage. Many argue that driving without aconverter unlimited  will not lead to anything. This is an erroneous opinion,

because our exhaust system service already has dozens of cars with burned-out exhaust systems due to the lack of a converter unlimited.

The burnt exhaust system is the first and most frequent thing that happens when driving without a converter unlimited .

No matter how expensive your car is, all stock exhaust systems are made from the same steel, and they are not good at all. You can drive without a  converter unlimitedif you have an engine up to 50 HP.

It may not burn out, but are there still such cars. If you drive without a catalyst, then you will have to change the exhaust in a year or a year and a half,

and this is completely different money, even in comparison with installing the original converter unlimited.

Traffic fumes without a catalyst will be very caustic.

People in a car can be easily poisone if you stand in a traffic jam and open a window with a favorable wind.

converter unlimited thereby deactivates the most dangerous components and chemical compounds in gases, so that you can drive safely.

A backward wave of gases will not get into the engine of your car.

Sound of the exhaust system will change, it will become more severe and loud. The presence of aconverter unlimited can soften the sound.

But its main function is to extinguish high temperatures, unfortunately the only way to get rid of the car noise is to install additional mufflers if you are going to drive without a converter unlimited And if you like the noise of a car, and you want to highlight it,

you can put a resonator instead of a converter unlimited and the sound will become much brighter! Search for a recycling company in the Buyers Catalog that will purchase your converter unlimited at the best cost.

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Can I drive without a converter unlimited?

Yes, you can drive without a converter unlimited,

but you need to approach everything with your head. If you do not want your car to be repaire, then first you need to make sure that removing the converter unlimited is the best way for you.

It is normal also for a thief to pay special attention when selling aconverter unlimited. Their scope is to sell them at the highest cost. This is important also for a car owner, when you need to change a converter unlimited.

You can calculate the approximate cost of catalyst processing on our website on the Calculator Page. A spot that has vast experience in purchasing a catalytic converter is the best in the event that you need to sell it.

Current scrap converter unlimited prices

Current scrap converter unlimited prices

Aconverter unlimited  is one of the main elements of the exhaust system, performing the function of reducing the emission of harmful substances and exhaust gases into the atmosphere. It is usually installed on both gasoline and diesel power plants in close proximity to the exhaust manifold or muffler.

The converter unlimited is subject to mandatory disposal, which is a complicated process that requires special equipment. The purchase of a converter unlimited has been carried out almost everywhere.

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The cost of every used car catalytic converter depends on:

  • Type of device (metal or ceramic);
  • Countries of origin (Germany, France, USA, Japan or China, RF);
  • Car model, engine size, year of manufacture, country of assembly or where it was exported;
  • From size: cut from the body, whole or broken, shredded;
  • On the purity, degree of contamination of the delivered mass: with asbestos, cotton wool or without;
  • From exchange quotations of prices for metals Pt, Pd, Rh and from exchange rates;
  • Weights, there are  converter unlimited which weight is only 100 grams;
  • Duration of operation and its intensity, up to 150 tons of 1/3 of the original;
  • On the quality and type of fuel. For example, on gas for 2 years and as a result it is almost empty.
  • The price of the first  converter unlimited is higher than all subsequent ones, even if they are in the same housing, with the exception of Subaru, on the contrary, the latter is more expensive.

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Auto producers are creating more and more sophisticated vehicles to comply with environmental laws. A  converter unlimited is a gadget of a vehicle, pointed toward lessening harmful emissions into the environment by diminishing NO and afterburning CO. Most of all precious metals are contained in a ceramic  converter unlimited from German cars, such as Opel, BMW, Mercedes, Audi, Volkswagen. The cost for converter unlimited will be approximately one hundred and twenty percent of the average indicated, but it should be taken into account that the converter unlimited from cars released after 2000 will differ significantly in price from the car manufactured before 1997. It should also be taken into account that there is a converter unlimited with a predominance of platinum and a predominance of palladium.

Next in the price range are car converter unlimited from Japanese cars like Nissan, Toyota, Mazda, Honda. Their cost ranges from seventy five one hundred and ten percent, followed by the cars of French automakers, the cost of their converter unlimited is seventy to ninety five percent of the nominal. Then, according to the cost there are American cars with sixty to ninety percent, “Koreans” – sixty-eighty five %. The cheapest used car converter unlimited  are from Russian-made cars, unless, of course, this is an export option.

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The cost of a metallic converter unlimited is much lower than that of ceramic (almost 2.5 times). Although new metal converter unlimited themselves are more expensive than ceramic ones, there are much less precious metals. It is also taken into account that the processing of such a converter unlimited is a more laborious and costly process. Since it is sometimes impossible to visually determine the conditions of a  converter unlimited and it’s size, if it is also broken, it is better to use spectral and chemical analysis.

If a used converter unlimited is sold in a tank, then the price can be determined by the corresponding marking on the body. Sometimes evaluation is made by photographs or by phone, but this service is offered exclusively to regular customers.

The final cost of the used automobile converter unlimited is calculated after spectral and chemical analyzes, only this way makes it possible to determine the exact content of precious metals in the converter unlimited .

The high cost of used converter unlimited is explained by the fact that precious and rare metals of the palladium and platinum groups are used for their production. If you need to replace the converter unlimited on a car, do not throw away the old one, sell the used converter unlimited  to get a payment. This will save money before purchasing the new device and it will cost you less. Plus, you show that you care about the environment.

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Common malfunctions of a  converter unlimited can occur due to exposure to high temperatures over 1000 degrees and chemical reactions. As a result, the part can burn out or melt. The second most popular reason is low-quality fuel, which cannot burn completely. It burns out in the collector or the unit itself, clogging cells and making it difficult for air to pass. A similar situation can happen with high oil consumption in the engine, which can also actively contaminate filters.

The presence of problems in the operation of a car converter unlimited can be determined even just looking at it. If the body of the part is deformed, there is a high chance that it is damaged. At the same time, it will not be possible to inspect the device from the outside for clogging with dirt and combustion products. You will need to remove the clogged converter unlimited.

If there is an initial stage of wear, without damage or contamination of cells and the converter unlimited  is not deformed or melted, it can be sold to a specialized company getting a good profit. Basic price is the following: ceramics – up to 600 EUR/kg, particulate filter (PDF) – up to 300 EUR/kg, metallic foil – up to 70 EUR/kg.

converter unlimited core buyers near me

converter unlimited core buyers near me

Modern motorists have an excellent opportunity to get rid of a faulty converter unlimited when and where they want to do it. Usually, there are plenty of car service stations that are ready to give some information on purchasing old catalysts.

Specialized companies always buy used catalytic converters in any quantity and offer good deals, both to individuals and large suppliers.

Now you can sell catalytic converters

, the price for the device will be high, and the operating conditions are usually transparent. The purchase of catalytic converters is equal for both foreign and domestic manufacturers in any condition.

You can calculate the cost of a scrap converter unlimited r using a special calculator or simply by calling consultants. It is not only a profitable but also a satisfying process, due to your will to recycle the old item.

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In which cases should the converter unlimited be sold

Is it really necessary to consider mileage and driving conditions?

Should everyone follow a producer’s manual?

Which signs can help to understand the vehicle problem? These questions and many others are usually concentrated in the heads of modern drivers, thinking of their car maintenance cost.

A converter unlimited malfunction is indicated by the power unit decreasing in its work. It is easy to perceive because of some distinctive features.

This occurs when the honeycomb structure melts or becomes clogged with soot and exhaust gases are difficult to escape.

An additional booming or rattling sound indicates the destruction of the car’s ceramic of a catalytic converter.

Excessive smoke with an unpleasant smell comes out of the exhaust pipe in case of a failure.

Processing is a basic need for individuals who need to discard or improve the working of their exhaust systems.

The best spot for this is to find scrap vendors. They are the best companies to sell or reuse your converter unlimited .

It is always better to collect more information on prices and possibilities to recycle a converter unlimited.

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How to independently determine the price of aconverter unlimited

Talking about the causes which affect the price of aconverter unlimited , it is better to mention general ones.

The sales market is one of the biggest influencers. Better catalytic converters are provided for the European car market,

and if you need to sell a car converter unlimited, originally intended for third world countries, then they will not give a high price for it.

The quality of the converter unlimited will also depend on the class of vehicle it is installed on.

High mileage and long-term operation negatively affect catalysts and therefore are not very optimistic about their value. As you know, the converter unlimited  has the property of “emptying”, and therefore a sporty driving style will make it cheaper.

If certain additives are present in gasoline or other fuels, then over time the precious metals will be washed out.

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Usually the composition of a car catalytic converter initially contained Pt, Pd, and Rh. With time and modernization, the contents can change, but the idea and process of purification remain the same.

One ton of ceramic converter unlimiteds contains about one thousand and five hundred ppm of Pt, almost one thousand ppm of Pd, and about three hundred ppm of Rh.

Diesel catalytic converters or premium cars contain Pt and Rh. Although their metal contents are about 2.5-3.5 thousand ppm. In general, the acceptance of converter unlimited with similar content is about seventy percent.

cost of such parts of the exhaust system on average varies between sixty to seventy-five USD per 1 kg. This type of catalyst can be attributed to an endangered species, and according to some sources, the average price for it is up to eighty USD per 1 kg.

Considering these simple figures one can understand the price of the scrap item. Calculate it by yourself and discover benefits from selling. Profit from a great deal with one of your local recycling stations.

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Myths about scrap converter unlimited prices

Let us look at several myths about scrap  converter unlimited prices and how to decide what is right and what is wrong.

The first one is that diesel is always more expensive than gasoline catalytic converters. When evaluating aconverter unlimited , do not rely on the type of engine.

In modern diesel cars

, a particulate filter is use and converter unlimited  are installe on all power units, both gasoline, and diesel.

It is better to pay attention to the year of manufacture and the class of the car. The second myth is that old catalytic converters are more expensive than new ones.

It is a new item that contains more precious metals. And last, but not least is that European converter unlimited s are more expensive than others.

This is also a wrong judgment

because the highest price for buying catalysts will be not only for a high-quality European catalytic converter but also for their Japanese counterparts.

It is common that all converter unlimited  s have sequential numbers, and this is something that can be utilize to decide the purchasing cost. Experienced organizations will request the sequential number of your item before providing the cost estimate tag.

Protect your car and drive safely to earn on scrap converter unlimiteds! The sum you get will be of great help when it comes to repairing the catalyst.

More and more companies offer to recycle oldconverter unlimited s and looking around attentively, you can find your best partner.

What happens when the converter unlimited goes bad

What happens when the converter unlimited goes bad

In case you have not ever heard about such a part as aconverter unlimited , then get impressed,

because converter unlimited not only catches and neutralizes harmful compounds, but also directly affects operation of engine.

Signals from the sensors locate at the input and output of the catalyst are constantly read by the “brains” of the car and help to optimize the working mixture in the best way.

Usually life term of an expensive converter unlimited is usually approximately equal to the life term of a car itself, but often catalytic all convertor breaks much faster than it should and can drag motor along with it.

It is important to remember that converter unlimited does not fail for no reason. Its breakdown is a sign of improper operation of ignition system, incomplete combustion of a mixture in the cylinders, severe motor fail or prolonged use of low-quality fuel.

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Recycling of old converter unlimiteds is easy when there are reliable companies. They evaluate your catalyst and offer good compensation. To understand that your converter unlimited has to be remove and change, you can take a look at several characteristic symptoms:

– reduced motor performance

Most common sign of catalyst failure is a severe decrease in power. Vehicle starts losing momentum and accelerates poorly. It overheats, when the converter unlimited capacity is greatly reduced:

cells are destroyed, melted and sintered, clogging the hole and interfering with the free passage of exhaust gases. At initial stage of the malfunction, the car will accelerate to a relatively low speed, and when the case is started, motor starts hard, then “suffocate” and stall. Fuel efficiency is also noticeably deteriorating. There is also a sharp unpleasant odor.

A loud rumble under the bottom of the car indicates that active element of catalytic converter has begun to collapse and fall apart. Ceramic fragments under influence of exhaust gases randomly beat against walls of casing and create an unpleasant rumble. As a rule, this is most clearly manifested at increased speeds and during startup.

– low pressure of exhaust gases

If you bring your hand to exhaust pipe, you can feel the pulsation. Exhaust valves of cylinders work in turn. If exhaust flow is smooth and constant, this is a sure sign of a clogged catalyst.

If you increase the speed, and then turn off the engine, exhaust gases will continue to create a pressure for a short time. Gases accumulated in the clogged pipe are released.

– activation of Check Engine icon

The most universal sign of converter unlimited failure is a system error that activates “engine trouble” icon. If this symptom occurs, you should immediately read the error code with the diagnostic scanner and fix the problem. If “brains” of the car detect incorrect indicators on oxygen sensors, they immediately notify driver about this, and at the same time transfer the motor control system to emergency mode. This is often accompanied by worsening dynamics and increased fuel consumption. Computer diagnostics in this case often detect errors P0420 (low catalyst throughput) or P0430

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Why converter unlimited  fails and what can happen afterwards?

The failure of converter unlimited does not occur suddenly. With proper operation of all other systems, it serves faithfully for many years until the moment the vehicle is disposed. If your old converter unlimited has to be recycled, you almost certainly have to diagnose and repair the ignition or power system.

As a rule, the converter unlimited  is destroyed due to incorrect operation of these two systems. With a faulty ignition system, fuel in one or more cylinders does not burn out completely, but enters the exhaust system. Heated converter unlimited is forced to burn out increased volumes of hydrocarbons that heat the cells to ultra-high temperatures, which leads to their sintering. Causes of major trouble can be spark plugs, coils, or high voltage wires. Similar failures are also caused by malfunction of nozzles.

Another common cause for catalyst problems is severe mechanical damage, leading to deformation of housing. It is important to remember that thin-walled cells easily crumble even with minor exertion. When leaving for off-road, it will be useful to take care of installing additional protection for the underbody of a car.

Untimely repair of  converter unlimited is dangerous because small particles of ceramics can get through exhaust path directly into engine cylinders. Once there, they instantly scratch the walls of cylinders and completely disable motor. The turbine suffers from ceramic debris. Additional heating of exhaust tract leads to deformations of cylinder head and greatly reduces resource of a power unit.

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Key reasons for converter unlimited failure to avoid:

  1. Poor fuel quality. Most often it is with a low octane rating. System switches to late ignition. This causes mixture to burn out at the outlet and increase temperature of the exhaust gases.
  2. Incorrect operation of ignition system (misfire).
  3. fuel that is not burnt in one cylinder is immediately ignited and burned in converter unlimited .
  4. Mechanical damage to converter unlimited. Increased vibration of a power unit and impacts on catalyst lead to crumbling of ceramic block.
  5. Thermal shock. Instant cooling of a hot converter unlimited while overcoming a puddle, for example, can cause cracks in ceramic element.
  6. Incorrect air-fuel mixture caused, for example, by a malfunction of oxygen sensor.
  7. The same effect will cause leaky, pouring nozzles.
  8. Adding additives to gas. Cocktails from unverified manufacturers or impaired concentration can increase combustion temperature.

Latest designs with minimal toxicity are programmed to quickly warm up the catalytic converter. In case the situation has gone bad, do not wait long to minimize expenses to repair. Get rid of your old catalyst and get paid for It!

What is the average cost to replace a converter unlimited?

What is the average cost to replace a converter unlimited?

First of all let us tell a few raw prices of converter unlimited to answer the key question on the converter unlimited cost. After that we will have a detailed talk on pros and cons.

If the vehicle was produce before 80s then the converter unlimited will cost up to eight hundred dollars.

The cost of a converter unlimited is about six hundre, but a labor cost will be adde.

So keep it in mind that the older is the car the bigger sum you have to spend to race old catalyst. Newer cars request even more money to replace converter unlimited , which will go even further to 2500 dollars.

If there is a chance to remove converter unlimited at home with proper tools, than there will be a way to save money, but sometimes there is no way to purchase a converter unlimited if you are not authorize for it.

In a meanwhile, one might think that to remove converter unlimited  means to harm the environment.

the other hand, this slightly increases power of motor, reduces fuel consumption, gets rid of regular alerts about problems. The fused or cloggedconverter unlimited  leads to the fact that exhaust gases cannot go outside and return to combustion chamber.

Combustible mixture that enters there becomes less efficient, and this negatively affects operation of motor.

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Pros and Cons of converter unlimited removal with its following replacement

Why is it necessary to remove the converter unlimited Together with above mentioned dynamic characteristics of a car, as a bonus, the engine will become less sensitive to fuel quality, and you also eliminate the risk of ceramic dust getting inside the power plant. Old converter unlimited can be sold to recycling companies.

There are some negative consequences of converter unlimited removal:

  • environmental factor;
  • problems during car inspection;
  • foul odor;
  • extraneous sounds in exhaust system (if not removed correctly);
  • errors on the display.

Consider important role of oxygen sensors cooperating with converter unlimited .

Their second name is lambda sensors.

Usually they are installe in two places: one before and one after the converter unlimited.

When the second sensor determines that the amount of harmful exhaust gases has increased to a critical level, it gives a signal that  converter unlimited has not worked or is functioning inefficient. Some modern car models in this situation may not start.

The second lambda sensor carefully monitors harmful emissions, and their allowable amount is regulate by the EU.

are standards known as “EURO” (Euro-2, Euro-3, Euro-4, Euro-5). The EURO-5 standard is currently in operation, its emission standards are up to 0.05 g / km, CO – up to 0.8 g / km and NO – up to 0.06 g / km.

When the exhaust system is without a catalyst, oxygen sensors will detect more harmful emissions. Accordingly, you need to make sure that you do not feel the absence of this important detail.

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There are various ways to repair of converter unlimited st. We tried to briefly outline the main pros and cons of various types of repair of converter unlimited .

Diagnostics of converter unlimited

In many cases, correct diagnosis of a catalyst allows you to understand the real cause of breakdown and not just change the converter unlimited.

Usually  converter unlimited error can catch fire literally from scratch. For example, a catalyst error can catch fire from damage or other part of exhaust system. It could just “shut down” the wiring or computer.

Types of diagnostics that are offere:

computer diagnostics (reading all errors and their analysis), endoscopy of converter unlimited (examination of the state of a catalyst), physical examination of exhaust system, measurement of purity of exhaust gases for compliance with EURO4, EURO5, EURO6 standards.

  1. Replacing converter unlimited with a new one. If you need a replacement of a catalyst, then it is a due time to sell the old one. You can choose a converter unlimited that suits you with its cost and its properties.
  2. This repair path is undeniably most correct, but the most unreliable in the long term, because after two thousand kilometers  converter unlimited will again need to be replaced. The main advantage is that exhaust gases will be clean.
  1. Replacing the converter unlimited with a flame arrester. This procedure has two popular names, one of them is “replacing catalyst with a flame arrester,” and the other is “removing theconverter unlimited ”.
  2. In this case, you get rid of catalyst and everything that is connecte with it. But having removed it you will gain following consequences: exhaust sound will become loud, exhaust system will easily burn out.
  1. Rinsing, cleaning catalytic converter. In case of catalyst error has arisen due to the fact that the catalyst is clogge with combustion products, and this is the only reason why catalyst does not work. It is necessary to clean it and thereby remove any deposits. But if functional catalyst deposition layer has lost its properties, then this does not make sense, and replacement of catalyst by one of methods is require. Only diagnostics and inspection of the car can tell which is the best option for a catalytic converter.

Service stations, will carry out exhaust system diagnostics in order to 100% determine whether it is worth cutting out the converter unlimited or, possibly to clean it. It is difficult to determine the cause of failure yourself.

One way is to dismantle part of exhaust system, including the catalytic converter and remove contents of catalyst. Usually several holes with a diameter of 20 mm are made using a punch.

This method has disadvantages: holes quickly become clogged again. But there are also positive aspects, since you do not have to cut metal and do welding.

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Why one should remove and replace the converter unlimited?

If you need to cut out the catalyst, the price will depen on what you want to get on as a result. For those who are confused with a choice, experts can advise the best repair option.

Take a look at general figures and prices of a converter unlimited repair and replacement cost for some common vehicle models.

Find a way to save money, selling your old catalyst to a specialize=recycling organization and gain a good money bonus for future investments.

Prescious metals in a converter unlimited

Prescious metals in a converter unlimited

Prescious metals in a converter unlimited

In the modern cars there are a lot of interesting things. It turns out that there are even noble metals in it and the car owner himself can make good money with its help.

Not everyone knows that the so-called exhaust system converter unlimited or rather, an exhaust gas converter unlimited contains precious metals of the platinum group. First of all, it is actually platinum, as well as noble metals palladium and rhodium.

A porous ceramic or metal filling is hidden in catalyst housing, where another noble metal is sprayed.

Therefore, after the automotive converter unlimited fails and this usually happens after 150-200 thousand kilometers, you can take it to special processing companies, which are able to extract precious metal for recycling.

The main nuance of this procedure is that platinum metals are in a form of a very thin layer sprayed onto porous ceramic cells. In fact, the device is conceived as such, so that the contact surface of exhaust gases with metal  converter unlimitedis as wide as possible. Therefore, collecting sprayed platinum from 20 thousand square meters of the inner surface of the honeycomb is not so simple. To do this, it is necessary to “rinse” catalyst ceramics with acids, heat, galvanize, crush… But this, in fact, is a problem not of a motorist, but of other people.

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How to determine the profit which a converter unlimited can bring to a driver owing to this? To determine the number of platinoids, an RF spectrometer is used, it is also an X-ray fluorescence analyzer. But first of all, you need to see the converter unlimited case, pull out the ceramic filler and grind it. Then, correlating the data of spectrometer and mass of ground filling, the receiver determines the price.

The average price of a converter unlimited  that has worked out is from 20 to 150 USD, and you can get them just passing an unnecessary catalyst at the pick-up point. It is interesting that evaluators take into account the current quotations on world exchanges when evaluating. And this figure relative to platinum can experience significant fluctuations, for example: depending on the situation, one ounce in different periods can cost several hundred dollars and one and a half thousand dollars.

The content of precious metals in a converter unlimited is determined using a spectrometer. Incidentally, it is able to distinguish platinum substitute.

To understand: the content of pure platinum or other platinoids is tenths and hundredths of a percent of the total mass of catalyst filling.

Taking into account how much a new converter unlimited costs, which will have to be bought to replace a failed one, handing over the old for recycling will be the most rational step. And even if you don’t want to buy a new catalyst and intend to replace it with a substitute, you should still think about recycling. The price is worth the time spent on the delivery of precious recycled materials.

The platinum content in Japanese and Chinese cars is 15% less than in Europe, in catalysts of Russian cars 40% less than rhodium in Europe. In American converter unlimited, precious metals are half as much as in European ones.

To solve the problems of processing converter unlimited, hydrometallurgical and pyrometallurgical methods are used. The source for processing contains a large amount of ceramic carrier and an insignificant concentration of precious metals. When processing waste electronics, the source is scrap parts that contain, as a rule, plastic particles in their composition.

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The task of recycling automotive parts waste is to obtain semi-finished products suitable for recycling. The hydrometallurgical method for extraction of precious metals for catalysts consists of the following main steps:

  1. Primary leaching of waste with mixtures of acids, the composition of which depends on qualitative and quantitative content of precious metals in source, at temperatures above 100 ° C;
  2. Repeated washing of an acid-insoluble carrier with water;
  3. Drying semi-finished product at 200 ° C and calcining at temperatures of the order of 600 ° C.

When using the pyrometallurgical method for catalysts, waste processing occurs in the following several stages:

  1. Crushing and sorting its particles by size.
  2. Preparation of the initial charge.
  3. Melting of crushed product at a temperature of 3000 ° C in a plasma-arc furnace with the formation of melts of precious metals, ceramics, and metal carriers.
  4. Periodic discharge of slag melts, stratified due to the difference in densities of metals and ceramics: the ceramic melt remains at a top, precious metal melt in collector (copper, iron) is drained from the furnace.
  5. Granulation of a liquid melt.
  6. The heal granulation product, enriched with precious metals by 3-15%, is a suitable raw material for refining plants, which further produce precious metals with the highest degree of purity.

Sale of used converter unlimited

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Old  converter unlimited can be sold to a number of companies associated with refineries with contracts for the recycling of their enriched raw materials. The scope of activity of such companies includes the purchase of spent converter unlimited  from private and legal entities.

Before concluding a contract of sale, the company analyzes the converter unlimited which valuable element it contains, and in what quantity.

Based on the analysis, the transaction value is determined. On average, for foreign cars prices are per 1 kg of catalyst vary from 50 to 150 USD, depending on the car brand.

converter unlimited from Hummer, Land Rover, Infiniti, Jeep GrandCherokee, Lexus, Mercedes-Benz reach the highest costs.

What are the symptoms of a bad converter unlimited ?

converter unlimited are important parts of the exhaust system. converter unlimited have two functions:

to purify exhaust gases before being emitted into the atmosphere and to reduce additional resistance. The converter unlimited is located on the underbody of a vehicle between the muffler and exhaust manifold.  converter unlimitedis installed on both gasoline and diesel engines. That means a catalytic converter is used for each type of transport with internal combustion. Drivers must control the work of the converter unlimited since motor power depends on it. Bad converter unlimited leads to increased fuel consumption and lower vehicle dynamics. The damaged and old  converter unlimited has to be professionally recycled by specialized companies

What are the symptoms of a bad converter unlimited?

At first symptoms, accurate  converter unlimited check can be done independently or in the care service. Drivers, even with little experience, will be able to easily determine if there is a malfunction in the exhaust system, which is most often associated with the converter unlimited.

  1. If exhaust gas began to pass poorly into the tube, this will affect the “behavior” of the auto. It will hardly gain speed due to problems with the converter unlimited. In this case, the problem is felt up to a certain point, which depends on the degree of contamination of the converter unlimited .
  2. When accelerating along a suburban highway, transport will slowly increase speed in low gears, and when shifting to higher, it will start working as usual. A good reason to check catalytic converter.
  3. There may be a feeling that there is a heavy load in the back of a car (catalyst location), which is why acceleration is slow. This is the  converter unlimited that tries to show drivers important signs.
  4. Check Engine light is on. If a converter unlimited is bad, some electronic control units light a lamp with a request to check so that the driver understands that there is a malfunction.
  5. An error message P0420 may light upon the onboard computer(typical catalytic converter sign) when the catalyst goes bad. A problem with the efficiency of the motor.
  6. Increased fuel consumption, caused by the converter unlimited. A bad converter unlimited may increase fuel consumption. Please note that an increase in consumption indicates a malfunction in the exhaust system only if there is a problem with slow speed gain. If the  converter unlimited is badly damaged or clogged, the car may not start. Or the motor will start, but stall after a few seconds of operation.

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Why do converter unlimiteds get bad?

If there are problems with a converter unlimited, it is covered with dirt or deformed. Most often, the following reasons lead to failure of the converter unlimited and urgent need to get rid of the old catalyst.

Remember about things that cause problems with the converter unlimited

  • Low-quality fuel. If the fuel-air mixture does not have time to completely burn out in the combustion chamber, it burns out in the manifold or converter unlimited. This leads to the fusion of elements of the exhaust system. As result combustion products get stuck in theconverter unlimited , thereby preventing air from passing at the required speed;
  • Bad converter unlimited. If a non-original converter unlimited is used, then there is a great risk of acquiring a model where cells have a small diameter, because they quickly clog by combustion products. Such a problem can be observed with catalysts in cars designed for the American market, where fuel quality is higher and fewer combustion products are left from it. converter unlimited with small “cells” are installed in such vehicles.
  • Problems in motor. It leads to an increase in products of combustion in the exhaust. In this case, only professional diagnostics of the catalytic converter is needed. Because a clogged converter unlimited is often a symptom of a malfunction.
  • Driving bad roads. With regular driving on bad roads, converter unlimited can get mechanical damage. The impact will lead to the destruction of converter unlimited’ honeycombs or their deformation. Also, such a problem can be observed after an unsuccessful attempt to overcome an obstacle.
  • Engine overheating. Many drivers, especially in summer, allow driving overheated. During motor overheating, exhaust gases reach extreme temperatures, as a result very high-temperature flow through the catalyst. Melting and destruction of honeycombs of a converter unlimited is guaranteed.
  • Increased oil consumption. Drivers who allow increased oil consumption destroy the catalyst. Due to increased oil consumption, converter unlimited cells are coated with a thick layer of soot. Under the influence of high temperatures, soot starts burning and the honeycomb of a converter unlimited melts.
  • Faulty lambda sensor causes malfunction of the control unit.

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Problems with converter unlimited can lead to the failure of expensive components. It is recommended to eliminate the problem as soon as possible after having a previously diagnosed catalytic converter. Choose a way to evaluate old catalyst and sell It to obtain a good money bonus.

Absence of bad converter unlimited symptoms will provide:

  1. Increased service life of gasoline and diesel vehicles, thanks to healthy catalyst.
  2. Extension of resource and normal operation of motors.
  3. Exclusion of dry start motors with the help of a good converter unlimited.
  4. Reduction of CO, CH, smoke, vibration, inner noise.
  5. Increased power and efficiency with clean catalyst.
  6. Magnitude of octane number of gasoline by 3-5 units.
  7. Cleaning of soot from candles in presence of defects.
  8. Improved launch in winter, owing to hardworking converter unlimited facebook sharing button

converter unlimited vs. Flame arrester

converter unlimited vs. Flame arrester

converter unlimited vs. Flame arrester

Tconverter unlimitedhe struggle of automotive engineers for environment has led to appearance of units that are not used for movement,

but reduction of air pollution. converter unlimited is one of them.

A metal can with a ceramic honeycomb system “burns” exhaust gases inside and reduces the harmfulness of car exhaust. According to experts, you need to get rid of a converter unlimited after 150-200 thousand kilometers. It is for such a run that this node is designed. It’s better to do it as soon as fuel consumption starts to increase and the car starts to accelerate worse.

Removing  converter unlimited and inst

alling a flame arrester will cost much less than replacing  converter unlimited itself.

But removing of catalyst will increase toxicity of emissions, so this option is not suitable for people concerned about environmental safety of our planet.

But converter unlimited  is not eternal, sooner or later the catalyst is clogged, its cells are destroyed, and it not only ceases to fulfill its functions, but also prevents the engine from working.

So which are the options for a car owner regarding replacement?

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It is possible to replace a faulty converter unlimited with a new one, however such a replacement will cost a good sum of money. Such converter unlimited are very expensive.

The cost goes up to a quarter of market value of a used car. But there are models where several converter unlimited are installed, and each should be changed in case of breakdown.

Naturally, the majority of car owners prefer a more economic resolution, like installation of a flame arrester instead of a converter unlimited.

The advantages of this approach are the following:

  1. Lower price. Replacing the catalyst with a flame arrester can cost 5-10 times cheaper than buying a new cat. There are no comments here.
  2. A slight increase in engine power and lower fuel consumption. The flame arrester creates less resistance to exhaust gases than the catalyst, engine “breathes” better, which means it adds to the power. The increase, as well as fuel economy, is not very large, about 5-10%. Most drivers will not feel it. It is not worth it to specially remove the converter unlimited for the sake of increasing power, but for those who still decide on this procedure, improving engine performance is a small bonus.
  3. Reduced fuel quality requirements.  converter unlimited react most sharply to bad quality gasoline and often it is because of that quality, catalyst fails. The flame arrester does not cope with such work. This does not mean that after replacing a catalyst, refueling at cheap gas stations will be a good idea, but you don’t have to worry about an expensive and fragile part when using unfamiliar gas stations.

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converter unlimited Cons are the following:

  1. First of all, ecology. If you are proud that your car doesn’t pollute environment, then after replacing the  converter unlimited with a substitute, you need to stop doing this, because your car will no longer have Euro-4 or Euro-5 standard.
  2. No need to program car computer. Vehicle electronic control system is designed to use a converter unlimited and without it will start to go crazy. Using a substitute, you need to invent tricks on oxygen sensors, and in the best case, reprogram the engine.
  3. Reducing the resource of the exhaust system. Even a good catalyst substitute with the task of lowering the temperature of exhaust copes worse than the converter unlimited  , so the risk that the muffler burns out increases. On the other hand, you can change more than one silencer for money that will save a flash suppressor.

If the benefits of replacing catalyst with a flame arrester are obvious for you, then a detailed instruction of step-by-step process will be useful.

Usually, car owners have to deal with universal flame arresters, which must be adjuste locally or even make such a unit on their own. People without experience with a grinder and welding should not take up the replacement.

Step 1. Removal of the converter unlimited

The converter unlimited and collector are located directly in the exhaust manifold. Catalyst is easier to remove, especially if the design permits using a screwdriver. If there is no such a possibility, because they are tightly attache, a grinder is use. The second one requires dismantling the exhaust manifold, which increases the complexity of the process.

Step 2. Choosing a flame arrester

The supply of such car parts is sufficient, you can consider the details, cost, and other elements. In general, the main thing is that it is two-layer, the brand is not so important. However, this is such a simple unit that you can do it yourself.

the casing from the catalyst, knock out the entire filling from it, and instead insert a piece of perforated pipe, cover the casing from the inside with heat-resistant, sound-absorbing material, brew, and the arrester is ready.

As for cost, such an assembly will turn out to be very cheap, but only those who know how to use a welding machine should undertake independent manufacture of a flame arrester. As practice shows, the most popular damage to a flame arrester is a burst weld.

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Step 3. Installing a flame arrester instead of aconverter unlimited

If we are not talking about products that are precisely designe for regular places, then to install a catalyst substitute you have to use a combination of welding and ingenuity.

It&rsquo’s not that it’s very difficult, but you have to measure and adjust the dimensions, think over the location, especially when it comes to collector arresters. In addition, no manufacturer describes such a procedure in official reference materials, so you nee to look for information in additional sources.

Step 4. Correction of electronics

For the car to work correctly without converter unlimited , you nee to consider reprogramming for the second lambda probe or completely reflash the motor.

The deception is like a converter unlimited in miniature, it “filters” a piece of exhaust that enters the sensor, showing that everything is fine, the emulator simply transfers the values ​​that it expects to the engine, without real measurements.

Deceptions and emulators may not work, but a good alternative firmware almost always solves problems after installing such a device.

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What is the general cost to replace the  converter unlimited with a flame arrester?

Units themselves are relatively inexpensive from 15 to 20 USD, depending on the brand and design.

Prices for  converter unlimited replacement services depend on region and brand of car. The average price would be 75-100 USD for such a service (although the price range is very large). Separately, you will need to pay extra for installing a lambda sensor and reprogramming.

Talking about converter unlimited its starting cost will get even up to 1200 USD, which is not a limit, due to various car models.

That is why in case of a problem with converter unlimited it is very reasonable to pay attention to other options (which can be 10 times cheaper!).

Savings are obvious, and replacement can be done by yourself or in most car service stations, the main thing is not to forget to adjust engine and electronic system.

converter unlimited. How to complete a fast check up?

converter unlimited. How to complete a fast check up?

A clogged converter unlimited is a common malfunction in high mileage vehicles. Over time, a system breaks down that serves to reduce exhaust emissions. Usually the first signs of this condition are observe after 150 or 200 thousand km. But sometimes it can occur earlier if the engine is not properly operate or a manufacturing defect takes place. Today we’ll talk about the symptoms of a clogged

catalyst.

How to understand that catalyst is clogged and fix the problem?

Signs of a clogged converter unlimited

Classic symptoms of a malfunction are a decrease in dynamics of a car and a noticeable cut in engine power. As a result, the level of maximum speed decreases; the car accelerates sluggishly during overtaking or when starting at a traffic light.

Additional signs which shows that catalyst is clogged or not:

 

  1. Motor starts hard on both hot and cold temperature, a strange sound appears.

  2. Power unit may fail completely if the assembly is too clogged.

  3. Exhaust fumes start to smell unusually, this smell resembles a rotten egg (in fact, it is hydrogen sulfide).

 

One way to identify a clogged converter unlimited is by checking the CheckEngine indicator light on the car dashboard. Often in such a situation, it lights up. Same symptoms are observed on a diesel engine.

 

In case of damage to wires that transmit the signal from sensors, or unexpected destruction of active substance, warning lamp lights up. Sensors are mounted after the outlet and before the inlet pipe, they serve to control the oxygen concentration. When converter unlimited clogging occurs gradually, the bulb does not let you know that a system problem has occurred.

 

The reason for this may be poor ventilation of cylinders. When it weakens, the power unit cannot capture enough air the increased back pressure of catalyst interferes. The exhaust partially remains inside cylinders and does not allow the air-fuel mixture to properly fill the combustion chamber. For this reason, dynamics worsens, power decreases. The main thing to know is if the catalyst is clogged, how the machine behaves and why it is dangerous.

 

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How to identify a clogged converter unlimited?

For the following reasons, converter unlimitedis usually clogged:

 

  1. There are certain defects in engine or exhaust system. For example, the increased oil content in exhaust and its increased consumption.

  2. Low-quality fuel that does not completely burn out in cylinders and burns out already in exhaust manifold. converter unlimited may melt or simply overheat.

  3. Too small throughput cells of a converter unlimited. They quickly clog, and even small droplets stick because of heat.

  4. Poor quality pavement affects converter unlimited clogging. From constant mechanical shocks about bumps, speed bumps, mounds suffer from its internal components. And if at least one cell is damaged, then its particles can clog remaining cells.

 

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Implications for an engine

Do not neglect tips to check the  converter unlimitedfor clogging, since consequences of driving with such a node can be most severe for a car.

A defective element provokes following problems:

 

  • Increased operating costs of gasoline due to increased resistance of the exhaust tract.

  • Exhaust fumes contain a lot more harmful substances.

  • Engine power drops significantly, and, consequently, comfort of a trip in a car.

  • The main thing that threatens a long ride with a clogged converter unlimited is a complete breakdown of gasoline engine. At one point, it will stall right in the process of movement, or it won’t start at all.

It is especially dangerous for motor if the internal filling of a catalyst is destroye.

In this case, solid particles are formed that penetrate the cylinder and become clogge between the piston and the inner surface. Because of them, damage is forme on the mirror, and they can be remove only by grinding.

 

 

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How to check the converter unlimited for clogging without removing it?

Three most common methods to find out that a catalyst is clogge:

 

  1. Complete dismantling of working unit and its external inspection for signs of clogging. Removing the catalyst is sometimes problematic because it tightly sticks. In this case, the specialist uses a grinder. Also, some cars have such complicated designs of exhaust systems that it is generally impossible to remove catalyst or it takes several days.

  2. Measurement of pressure in exhaust system. To measure it, it is necessary to install the pressure gauge in place of the 1st oxygen sensor, and then take readings at different engine operating modes. The pressure is considere correct at level of 0.3 kgf / cm², at 2.5 thousand rpm. It is often difficult to remove sensors.

  3. Back pressure measurement with a special tester. A pressure sensor is mounte in a place of the spark plug in the engine cylinder, after which an oscillogram is analyze at increase speeds.

The replacement or repair of the catalyst is definitely require in a situation where the pressure in exhaust system is more than 200 kPa (almost 2 kgf / cm²).

 

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What is include in a repair of a converter unlimited?

Try to clean the contents of  converter unlimited from particulate matter and carbon deposits. This method is effective only in early stages of pollution, when the car does not show any malfunctions.

Remove the filler from the housing

, then install emulators and flame arresters to replace oxygen sensors. Having done this, you can forget about problems with the catalyst, but this is a serious intervention in design of the exhaust system.

Fines are possible if representatives of law reveal increased atmospheric pollution using a special gas analyzer. In addition, catalyst removal interferes with error detection by sensors. As a result, they will always give the same readings.

Consider full replacement of the old catalyst with a new one. The right way is expensive enough, because purchase and installation of a new catalyst will cost from 100 to 1200 USD, based on the brand of car.

 

How to earn money with oldconverter unlimited?

How to earn money with oldconverter unlimited?

Each owner of a use car sooner or later face the problem of a clogge converter unlimited, which must be change to a new one. But not everyone knows that a node that has ended its time is worth much money. And car service owners are actively using it.

Listen well to tour car.

The car engine stopped giving the previous result, began to “choke”, and on the dashboard sad check engine icon lit up. The service station issued a verdict: the converter unlimited is clogged, immediate replacement is required. Operation is not cheap,

this car part costs much money, and some

one Is still allowed to close eye to environmental problems.

To old converter unlimited

can be thrown away. Indeed, why is this dirty, odorous, unsightly piece of iron needed? The master will take and carefully bring the catalytic converters to a special place. Because One can be paid for it up to 100 USD per kg!

The fact is that the casing of converter unlimited inside is coated with precious metals: rhodium, palladium and platinum, which with a certain skill and availability of equipment can be removed. It is this spraying that helps to reduce the amount of harmful exhaust gases sent to atmosphere of their car exhaust pipe. The cost of each element is much higher than, for example, the cost of gold.

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But do not rush to use this profitable idea

. Obtaining precious metals is not an easy task, associated with a large number of procedures. Platinum and rhodium are “mined” using oxidizing agents, and palladium is produced by fluorination. This is technically difficult, requires presence of certain chemical compounds and special equipment.

In addition

, the amount of precious metal is not so large: for example, palladium in a device is only 0.08% of the total weight. Rhodium is even less of about 0.006%. Mercedes contain platinum: 0.12% of the total weight. Given its total weight of 1.2 kg, after all procedures we get only 1.44 grams of precious metal.

Long, complicated, costly. But why not recycle the converter unlimited yourself? So, for example, an ordinary catalyst from a foreign car of Japanese origin weighing 1300 grams, some can pay up to 160 USD. The part from the SUV, the same Mitsubishi Pajero, weighs significantly more and will already bring 240 USD. You don’t have to go anywhere, because technician will arrive with the scales in a place convenient for you and immediately pay compensation. A good reason to think about it and still put your old used converter unlimited in the trunk. You can even prepare a soft rag or pillow in advance to put under this “treasure”.

Buyout converter unlimited requirements

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If you are going to hand over a used part, then clean it in advance from oil, dirt, and bring the item in order.

Additionally, there are a number of requirements:

  • if a ceramic item is being sold, check that it has a minimum number of chips after removal from the tank;
  • broken into small parts, with a large number of chips, ceramic catalysts are not accepte by most recycling points (you can find out if spectral analysis is carrie out, then such a detail can be returne);
  • metal converter unlimited are not analyze, they are hande over strictly in the tank, otherwise a greater amount of spraying (precious metals) will be erase;
  • ceramic parts are delivered strictly in dry form;
  • elements soaked in oil or previously treate with a chemical solution are not accepte for recycling.

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The cost of  converter unlimited is influence by a number of factors, which should be considere:

1. The price depends on which market a particular car was originally assembled. Better items are being delivered to European markets.

2. The higher the class of a car, the better the converter unlimited.

3. The longer the service life of a car, the less precious metals remain.

4. Sports riding contributes to a more rapid “emptying” of a converter unlimited.

5. Fuel. Some additives in fuel flush metals.

6. converter unlimited come with different composition of precious metals:

6.1. Pt, Pd + Rh is the “classic” and the oldest type of catalyst. The average content per ton of ceramics (ppm): Pt – 1470, Pd – 900, Rh – 270. The average price for this category is 50-60 euro/kg.

6.2. Pt + Rh is as a rule, these are converter unlimited from diesel or premium cars. Palladium is absent in such catalysts, but platinum is of 2500-3500 ppm. The cost of this category of catalysts is 65-75 eur / kg.

6.3 Pd + Rh. There is no platinum, but palladium is about 3000-3500 ppm. Such catalysts make about 70% of the total number of modern converter unlimited. The average price is 45-55 euros / kg.

It is impossible to determine the cost of a  converter unlimited without analysis! Buying and selling catalysts “by eye” is a risk for both the buyer and seller.

The main misconceptions about converter unlimited and issues to remember are:

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1: Diesel  converter unlimited are always more expensive.

This rule almost doesn’t work anymore.

In modern diesels, paire with a catalyst, a fapfilter is use therefore, diesel engines and gasoline engines are increasingly placing converter unlimited with a similar content of precious metals.

It’s more correct to look at the class and year of a car. The higher the standard for CO2 requirements, the richer the catalyst.

2: The older the converter unlimited , the more expensive it is.

On the contrary, the newer it is, the more precious metals it contains.

3: European cars  converter unlimited are more expensive than others.

Not always! For example, Subaru converters are significantly more expensive than many European competitors.

4: BMW  converter unlimited are the most expensive.

BMW  converter unlimited until 2000 were of high quality. Today, BMW is producing more catalytic converters with palladium than with platinum.

This trend is relevant not only for BMW, but also for all other automakers.

Keep the converter unlimited

Keep the converter unlimited

Nowadays in the vastness of network, you can find many tips where motorists offer their less experienced colleagues to cut off the catalyst on a car.

It’s time to figure out why this element of design was so annoying for some drivers, and why in fact it should be left in its place.

The first and most important thing why unfortunate converter unlimited  is so annoying for many motorists is its cost.

And everything because the catalyst uses expensive platinum. That is why few people want to spend huge amounts on replacing converter unlimited .

As a result, many drivers simply decide to remove the part, and install a flame extinguisher on its place in the muffler.

the one hand, this move is cunning and even somewhat reasonable (a slight increase in power). If only because if nothing is done with problematic element immediately, then it will be worse. On the other hand, it’s better not to do this at all.

Firstly

it is necessary to clarify a simple truth that a car without converter unlimited becomes much “dirtier”.

Of course, some kind of ecology doesn’t concern most people. If so, then it is worth considering that without a converter unlimited  the car will start to smell worse.

Secondly, installation of a substitute on lambda sensor violates correction of composition of air-fuel mixture. Incorrect operation of engine leads to increase in fuel consumption,

a large amount of soot is formed in combustion chamber. This, in turn, is fraught with numerous negative consequences not only for the unit itself, but also for other nodes.

converter unlimited

Thirdly

, the removal of catalyst from exhaust system and installation of a substitute on some models lead to increased consumption of engine oil. And this, after all, is an additional expense in the long run.

Thus, it is quite obvious that it is better to spend money on a new catalyst once than to deal with numerous problems after a while.

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One common consequence of  converter unlimited removal is increased oil consumption. This phenomenon does not occur on all engines,

but on the web you can find many stories of car owners who faced a similar problem. There are many speculations about reasons. The most realistic is reduction of back pressure in exhaust system.

converter unlimited creates a back pressure, due to which the oil scraper rings correctly do their job. But without a design on some cars, situation is changing.

Let us look the list of models on which there is an increased oil consumption after removal of a catalyst:

  • Entire line of Gamma engines from Kia / Hyundai. After removing the catalyst, oil consumption on a serviceable engine can reach 1.5 liters per 10,000 km. On the other hand,
  • it is also dangerous to leave the catalyst, because until 2016 there was a problem with its destruction and ceramic dust getting inside the power unit. Someone is at risk, and someone prefers to add oil.
  • Volvo cars with the B6324S engine (3.2 liters). After removal of catalysts, car owners are faced with a consumption of engine oil of 1 liter per 1,000 km. At the same time, the piston group is in a normal state for its mileage.
  • Japanese engine 3MZFE suffers from a similar problem, which can be found on Toyota and Lexus mid-zero years. The consumption of engine oil after removal of catalyst also reaches 1 liter per 1,000 kilometers.

converter unlimited removal procedure should be carefully monitored. Existence of dust in an exhaust system before its installation is inadmissible,

otherwise solid particles can get into cylinders. It is recommended to install a flame arrester that is suitable for a specific engine.

will create a sufficient level of back pressure, which will ensure minimum consumption of engine oil after removal of the converter unlimited.

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converter unlimited Removal: What Does It Give?

Ifconverter unlimited  is defective

, then when it is removed, the car engine regains its original, factory parameters, it begins to “breathe” more easily, resulting in reduced fuel consumption and increased power.

In cases where the converter unlimited is removed in order to modernize the exhaust system, this procedure is usually supplemented by installation of a new exhaust pipe type silencer, which creates significantly less obstacles to exhaust gases than the catalyst.

In combination with reflashing of a power unit (which is also performed), this leads to an increase in power of a power unit. It should be noted that this method of tuning is often called “amateur”,

because when tuning the exhaust system performed by professionals (used, for example, to “refine” sports cars), a lot of calculations are made and a large number of parameters are involved.

Professional tuning is done only by highly qualified specialists and costs considerable amounts.

 

 

The removal of converter unlimited is most often a necessary measure, but sometimes the converter unlimited  is removed in order to finalize the exhaust system.

A faulty converter

creates a lot of unpleasant problems in the form of errors that light up on a panel, as well as a significant deterioration in dynamic readings of a car.

The state of converter unlimited and correctness of its operation are monitored by the so-called lambda or oxygen sensor. The sensor monitors the consistency of exhaust, if the catalyst is not working,

composition of exhaust changes, to which lambda immediately reacts and reports a corresponding error.

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Repair of converter unlimited

is not possible, in case of failure, it is necessary to completely remove defective converter unlimited , and install a new one in its place.

The catalyst is removed for a reason that the cost of a new one is quite high, so most often in the event of a malfunction, a flame arrester is installed in its place.

Removal of converter unlimited cannot but be invisible; many describe it in different ways.

Some say that it felt like there was a trailer or an anchor from which they got rid. Others say that the car had a second wind,

but they all have one thing in common :

significant improvement in dynamic performance. The removal of converter unlimited  is an extreme measure, which is undesirable if the engine works as it should.

In addition, if financial ability allows you to perform a full replacement of converter unlimited with a new one, then it is better to do just that, in which case you will not have to interfere with exhaust system,

as well as brains of your car. It will not require any tricks and other “lotions”, which can not be avoided when removing the converter unlimited .

Car converter unlimited functions

Car converter unlimited functions and significance

Car converter unlimited is designe to neutralize harmful car exhausts and is part of exhaust system.

A  converter unlimited is an element of an engine exhaust system designe to clean exhaust gases before they are release into the atmosphere.

The need to develop this automobile motor assembly arose in 60s of the last century, when the world community was concerne about the state of ecology on our planet.

At that time

, the level of emissions from automobile exhaust pipes was not establishe at legislative level. The first standards for content of toxic products in car emissions were introduce in 1970s.

Auto producers were require to equip cars with devices that reduce volume of carbon monoxide and products of combustion of hydrocarbons. Since 1975,

converter unlimited has become an indispensable part of all cars coming off the assembly line.

Manufacturers install three types of converter unlimited on cars:

  1. Ceramic item use a mechanical method of cleaning exhaust gases. It consist of ceramic plates coated with precious metals.
  2. Maximum resource of this type of work is 100 thousand kilometers. However, with poor fuel quality, its replacement is required after 70–80 thousand kilometers.
  3. Metal catalyst has another construction. Its filling consists of metal honeycombs with increased elasticity. The design of such parts is reliable and more durable than ceramic catalysts.
  4. Sports converter unlimited is considered to be the most reliable model. But at the same time it has a high cost. Made of metal it has greater bandwidth than the two previous options.

What does catalyst consist of and how it works?

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converter unlimited device has ceramic honeycombs in its basis. Structurally,  converter unlimitedis a ceramic substrate made in the form of honeycombs,

inserted into a metal housing and protected by heat-insulating materials. Small cells of a catalyst have a special coating or working composition. The honeycomb composition is an alloy of platinum,

rhodium and palladium, precious metals, the cost of which exceeds gold at least twice. The honeycomb structure of converter unlimited increases the contact area of ​​toxic gases with neutralizing surface.

Remains of harmful substances instantly burn out and do not enter in atmosphere.

 

 

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The converter unlimited consists of the following parts:

  • Housing with inlet and outlet nozzles;
  • Ceramic block with porous structure;
  • converter unlimited layer, spraying on cells of a ceramic block;
  • Sensor (lambda sensor) is a device that shows the pollution of gases after cleaning;
  • Metal casing performs the function of thermal insulation and protects housing from mechanical damage.

converter unlimited

circuit is installed after the exhaust pipe of an engine or in exhaust manifold. This arrangement is necessary for effective operation of a converter unlimited,

neutralization of toxic substances is possible only at high temperatures. The operation of a node is as follows:

Exhaust gases are sent through the inlet to the inside and enter ceramic block, filling the cells. converter unlimited metals oxidize unburned hydrocarbons and carbon monoxide.

Reducing metal, rhodium, neutralizes nitric oxide and turns it into a harmless substance. Pure gas is discharged into atmosphere through the outlet pipe.

It is important! The decisive role in the process of neutralizing toxic substances is played by the temperature.

Conversion is possible at temperatures from 300 degrees, but basically the working temperature of a catalyst is in a range from 400 to 800 degrees.

At the time of engine warm-up, converter unlimited is inactive, and this is a significant drawback of models developed to date. Difficulty in organizing correct operation of the unit is danger of its overheating.

If you place catalyst closer to an engine, service life will decrease dramatically due to systematic overheating

Most car manufacturers place the part in an area of a right front wheel, where it is possible to maintain the temperature at optimum level.

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Why buy?

converter unlimited is one of the parts that continues to raise interest of consumers even at the end of a service life.

There are more and more announcements about the purchase of automotive converter unlimited by numerous businessmen.

The reason for this is the content of precious metals. Quantity of precious metals depends on a model and mass of the catalyst. Average indicators are as follows:

Silver – from 5.5 to 15 g;

Palladium – from 0.05 to 4.95 g;

Platinum – from 0.1 to 1 g.

Extraction of precious metals from old converter unlimited is a technologically complicate and disadvantageous process at home.

This can only be done in large volumes using special equipment and reagents. In order to decide if the converter unlimited has to be remove and change, pay attention to causes and symptoms of its failure.

  1. Working life

Catalyst is good for approximately 150 thousand kilometers. During operation time, the part gradually burns out,

and the worse the fuel, the faster it happens. The fact is that artificial additives in bad gasoline contribute to increased heating of fuel, and catalyst cells melt and clog.

It is important! The failure is also facilitate by microdamage that occurs when driving on bumps, malfunctions of piston group and ignition. Accelerating the honeycomb contamination process is an aggressive riding style.

  1. Clogged honeycombs

A malfunction of aconverter unlimited  is detecte by lambda sensor, and the error “CHECK ENGINE” pops up on a dashboard.

At low efficiency of the converter unlimited due to clogging on the panel, error “P0420” may be displaye.

In addition, symptoms of component failure are:

  • rattle and vibration under the bottom of a car. If a clang is heard during acceleration or relocation, it means that parts inside the catalyst body have crumble.
  • decreased engine dynamics. The car slowly accelerates. As if it was being held in the back. This suggests that the cells are partially clogge.
  • temporary lack of traction at high speeds.
  • difficulties with starting the engine. With a complete breakdown of a catalyst, the car stalls immediately after starting.
  • gray shade of exhaust with a pungent, suffocating odor is a sign, which indicates a significant destruction or melting of honeycombs.
  • increased fuel consumption. This symptom is ambiguous and may indicate other problems. For example, gas mileage increases if fuel injectors are clogge.

All these signs indicate that the converter unlimited is still working, but cells are partially melte and their throughput is reduce. If you continue to operate the car in this situation, the engine may stop starting.

It is important! Ceramic particles of destroyed catalyst can get into cylinders, damage their walls and completely disable the engine.

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How to check node status?

Each car owner can check the converter unlimited performance independently or by contacting a service center. There are 3 methods for verifying catalyst health:

  1. Visual inspection of the housing. Deformation of housing always indicates a partial or complete malfunction of a catalyst.
  2. In this case, it must be remove. On some models, inspection without opening the case cannot be carrie out.
  3. Back pressure. The check can be carrie out using a manometer and an adapter tube connecte to it.

  4. The pressure gauge is put in place of lambda sensor and start the engine at 2.5-3 thousand turns for 15 seconds.
  5. On average, normal pressure values ​​are 0.3 kg / cm2 and 0.35 kg / cm2 for modified engines. Indicators of 0.5 kg / cm2 and above indicate problems with the converter unlimited
  6. Diagnostics by a motor tester. This diagnostic option is possible with special equipment. The device is connecte instead of spark plugs and takes data during engine start.
  7. Car diagnostics. If you have special equipment, you can carry out diagnostics yourself.

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Why should you remove a converter unlimited?

The ideal solution for a catalyst failure is to replace it with a new one. However, not everyone can afford the purchase of a new, original part, the cost of which is about 500 USD.

An alternative version of Chinese production will cost 100 USD. But such expenses are unacceptable for some car owners,

so they decide to remove the converter unlimited completely and weld an empty flame arrester.

It is important! Experts recommend changing the converter unlimited to the original only once, on new cars. Subsequent investment in an expensive original catalyst is impractical,

because the motor works worse and cells become clogged twice as fast. Some universal models are several times cheaper than branded items and at the same time work with the same efficiency.

what is The honeycomb structure?

what is The honeycomb structure?

A sports cat manages to do everything a standard cat can do but in a much more sleek, efficient package

The honeycomb construction within a standard cat is designe to maximise the surface area of the catalysts while keeping their overall volumes low due to the sheer expense of the precious metals use.

Unfortunately

, the honeycomb can be seen as an obstruction for the exhaust gasses which nee to exit to the surroundings as quickly and as efficiently as possible.

A converter unlimited therefore slows the exhaust gasses down, making the engine work harder as it struggles to breathe out the exhaust gasses at the end of each engine cycle.

The honeycomb structure within a  converter unlimited is also capable of falling apart from overheating, thus creating a further blockage for the exhaust gases to build up against.

The honeycomb structure within has disintegrated due to extremely high temperatures created by unburnt fuel
The honeycomb structure within has disintegrated due to extremely high temperatures created by unburnt fuel

The main aim for an exhaust system is to get the exhaust gasses away from the engine in a smooth and swift fashion, with restrictions and expansions like a large converter unlimited only causing turbulence and therefore disturbe, slower airflow.

Sport cats do their best to solve this issue by decreasing the chamber size and creating a much smoother surface within the chamber to allow for the gasses to flow quicker and easier through it.

To keep emissions down, the ceramic matrix within the honeycomb construction is much finer than in a normal cat, thus making sure that theconverter unlimited can effectively convert the relevant nasties to where they need to be to meet emission rules.

Small increases in power can be achieve by switching to a sports cat, with the engine cycle being freed-up to maximise its efficiency.

Is a decat a viable option?

Here you can see a catalytic converter has been completely replaced by a straight 'decat pipe'
Here you can see a catalytic converter has been completely replace by a straight ‘decat pipe’

The straight answer in most cases is no.

Many petrolheads out there decide that the  converter unlimited is producing a severe blockage within the exhaust system that needs to be eradicat and therefore delete the cat from the system altogether,

replacing it with a straight pipe.

Although this will ramp up the volume of your powertrain and potentially eke out a few more horses from your engine,

in most countries, driving a car without aconverter unlimited  is deeme illegal.

Cat stripping is also another form of decatting,

which is the process of removing the honeycomb innards of the cat to simply reduce the amount of restriction inflicte on the exhaust gases.

how important is the converter unlimited in a car?

how important is the converter unlimited in a car?

Traffic fumes without a  converter unlimited will be very caustic. People in a car can be easily poisoned if you stand in a traffic jam and open a window with a favorable wind. Catalytic converter thereby deactivates the most dangerous components and chemical compounds in gases, so that you can drive safely. A backward wave of gases will not get into the engine of your car.

Sound of the exhaust system will change, it will become more severe and loud. The presence of a  converter unlimited can soften the sound. But its main function is to extinguish high temperatures,  the only way  is to install additional mufflers, if you are going to drive without a converter unlimited. you can put a resonator instead of a catalytic converter and the sound will become much brighter!resonator

Can I drive without aconverter unlimited?

Yes, you can drive without aconverter unlimited , but you need to approach everything with your head. If you do not want your car to be repaired, you need to remove the converter unlimited

It is normal also for a thief to pay special attention when selling a converter unlimited. Their scope is to sell them at the highest cost. This is important also for a car owner, when you need to change aconverter unlimited . Search for a recycling company that will purchase your catalytic converter at a best cost. A spot is the best in the event that you need to sell it

Removing a converter unlimited

Removing a converter unlimited from the car is not too difficult. It takes several minutes, and video instructions can be found on the Internet.Thieves operate in groups: at night they drive up to the chosen vehicle, saw off the catalytic converter with a piston saw, and then drive on. It is difficult to find robbers, as they hand over the stolen converter unlimited  for scrap at pick-up points that do not require identification.

Experts attribute the growth in demand for palladium to new tightening of environmental requirements for cars, which caused the so-called “diesel gate”. According to the forecasts of the world’s largest palladium producer, the metal deficit in the market will persist until 2025. This year it will reach 1.4 million ounces.One of the frequent converter unlimited victims is a Toyota Prius from 2009 to 2016.

for owners of hybrids, the theft of a converter unlimited has become a headache.  the general insurance of the car increases in price, and the part is expensive if you pay for the repair yourself. But in case if it happened to your converter unlimited and you have doubts about possible consequences, it is better to get more information.

There are certain disadvantages in driving without a converter unlimited, these include increased emission of harmful gases, non-compliance with environmental standards, smell of gases inside the car, increased noise, likelihood of burnout of the exhaust system.

how important is the catalyst in a car?

how important is the catalyst in a car?

Importance of a catalyst is essential, but if you have doubts, then read the article below.

In Europe, obligation to equip all cars with a converter unlimited appeared back in mid-1990s. The USA started using catalysts much earlier, having realized in a timely manner that something needs to be done with harmful substances in the exhaust gases of vehicles.

Other countries had no obligation to install exhaust catalysts, until the end of the 1990s. And only with the advent of unified customs regulations everything began to change. As a result, today almost all new transport is equipped with converter unlimited.

Most car owners remember or learn about the existence of a converter unlimited in the exhaust system only when they hear a phrase like “your catalyst is dead” from a mechanic. In this case, converter unlimited should be professionally recycled.

converter unlimited is a detail of the exhaust system, which is responsible for eliminating in gases and substances harmful to humans and environment in general as hydrocarbons not burned in cylinders, soot, carbon monoxide CO and nitric oxide NO.

All these substances are forced burned out, turning into much less chemically aggressive substances: water, CO2 and nitrogen. This is due to chemical reactions occurring in catalysts with the help of radium, palladium and platinum.

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converter unlimited is a simple device where a complex chemical process proceeds. Usually it is a stainless steel case, inside filler, metal or ceramic, with a honeycomb structure. Due to this, a huge area of active surface is covere with a thin layer of an alloy of platinum, rhodium and palladium.

Catalytic reaction begins when the temperature reaches 270 degrees Celsius, as a result of interaction of exhaust gases with the surface of the catalyst. Carbon monoxide turns into dioxide, hydrocarbons turn into water and again carbon dioxide, and nitrogen oxides turn into water and nitrogen. As a result, it is possible to achieve a high degree of purification of exhaust gases and neutralize harmful substances.

The process goes while the exhaust gases move through the fine-meshed ceramic or metal cells inside the “barrel” of a converter unlimited, coated with an alloy of these rare-earth metals. Catalyst is an expensive and relatively short-lived part. Even in the best case, few neutralizers will “live” more than 120,000 km. run.

Usually they fail for several reasons. Ceramic catalysts can be destroye at an accelerate pace when the vehicle often drives through serious bumps. Due to shaking and bumps, thin walls of honeycombs corny crack and chip.

Another reason to change the catalyst:

  • engine problems in lubrication system,
  • cylinder-piston group,
  • ignition,
  • unburned fuel and oil.

Approximately the same effect is obtaine by excessive pressing of a gas pedal.

A converter unlimited that has collapsed or clogged with deposits will not only cease to fulfill its function, but will also greatly complicate the exhaust gas exit from the engine. It leads to a noticeable loss of engine power.

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What you can do with a failed “converter unlimited”?

The first thing that comes to mind is to replace it with the same, but only a new one. This is the most expensive option. Prices for new branded converter unlimited differ and require urgent solutions to earn extra money for such a move.

Get acquainte  with a professional team which is ready to purchase your old catalyst helping you to cover replacing costs. Main advantage of such a company is accurate analysis using the best computing equipment, as well as instant payments.

converter unlimited price is determine by:

  • type of material: ceramic or metal;
  • brand of the transport,
  • year of its manufacture;
  • type and engine size.

Ceramics have a different price category, so if you want to hand over several items, you must keep each separately from the other.

Important conditions for possible purchase of a catalytic converter are:

  • natural humidity of ceramics, presence of soot;
  • lack of asbestos;
  • integrity by which it is easier to recognize the type of catalyst.

The converter unlimited cost highly depends on the brand. Approximate purchase rating cost will be as follows:

  1. German cars.
  2. Japanese transport.
  3. French production. Such catalysts contain slightly fewer precious metals, which affects the converter unlimited price.
  4. American vehicles.
  5. Korean production.
  6. Transport produced in Eastern Europe (Russia, Ukraine).

Relying on the purchase price rating, one should not forget that converter unlimited price varies depending on the year of manufacture. The mechanism of the same vehicle, release in 1997 and 2005, cannot be sold at the same price.

Ceramic items has a fairly high amount of materials. Such converter unlimited is very easy to sell, despite its damaged look and form.

Remember that handing over catalyst for recycling, you make the most correct decision. Proper disposal of old, damage and broken parts is of great importance. Ability to get paid for it is a great bonus.

converter unlimited thefts are on the rise. Here’s what to do if you become a victim

converter unlimited thefts are on the rise. Here's what to do if you become a victim

The Waco Police Department issued a warning about the increase in catalytic converter thefts statewide.

Waco detectives were working on more than 100 active cases of catalytic converter thefts, according to their Facebook post.

Here’s some information on converter unlimited s and what to do if you become a victim.

Why would thieves target converter unlimited?

converter unlimited contain platinum, rhodium and palladium.

The metals are expensive, and thieves sell the converters to scrap yards for $150 to $200 per piece depending on the size of

the converter and the current rate on the metals inside it, according to The Spruce.

The rate of converter unlimited theft varies depending on the current prices of the metals inside it.

The price increase of the metals typically result in an increase in thefts.

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Thieves often target taller vehicles like pickup trucks or SUVs because they can easily fit under the vehicle to access the converter unlimited, according to The Spruce.

How do you know if your converter unlimited was stolen?

converter unlimited thefts are on the rise. Here's what to do if you become a victim
converter unlimited thefts are on the rise. Here’s what to do if you become a victim

It’s hard to tell if your converter unlimited was stolen just by looking at your vehicle. However, you’ll know when you start the engine.

Your vehicle may make a loud rumbling sound when you turn on the engine that gets louder when you hit the gas if your catalytic converter is missing, according to The Spruce.

“The exhaust is not working properly, so the vehicle also drives rougher than usual, often with a sense of sputtering as you change speed,” The Spruce said.

“The catalytic converter is a round canister that connects two pieces of piping in the exhaust.

You will see a gaping space in the middle of your exhaust if the converter is missing, and you will likely see signs of the piping being cut away.”

Toxic fumes will likely be easy to smell without it, too, according to the Balance.

How can you prevent converter unlimited theft?

Try to make it a habit to park in well-lit areas.

Keep your car in a garage with the door closed when the vehicle is not in use if possible.

Parking close to a building entrance when parking in a public lot may also help prevent thefts as there is more pedestrian traffic in that area.

Remember that the location of your car may also be a factor.

If you are regularly parking in one area for a long period of time, such as a shopping mall or mass commuter parking lot,

thieves have more time to access your vehicle and steal the , converter unlimited according to the Balance.

You can consider engraving your vehicle identification number (VIN) on the  converter unlimited which may help alert a scrap dealer

that it was stolen and make it easier to identify the owner, according to The Spruce.

Another tip is to try calibrating your car’s alarm to set off when it detects vibration.

What do you do if your converter unlimited has been stolen?

If you are a victim of this type of theft, immediately notify the police department so the case can be documente.

If you have your VIN number engraved on the device, give them that number as well.

The Spruce recommends calling local scrap yards to inform them of the theft, especially if there is an engrave number on the converter that they can verify.

You can also give them your phone number so you are notifie in case your converter shows up at a scrap shop.

Diesel converter unlimited or premium cars

Diesel converter unlimited or premium cars

Modern motorists have an excellent opportunity to get rid of a faulty catalytic converter when and where they want to do it. Usually there are plenty of car service stations which are ready to give some information on purchasing old catalysts. Specialized companies always buy used converter unlimited  in any quantity and offer good deals, both to individuals and large suppliers.

Now you can sell converter unlimited , the price for the device will be high, and the operating conditions are usually transparent. The purchase of catalytic converters is equal for both from foreign and domestic manufacturers in any condition. You can calculate the cost of a scrap  converter unlimited using a special calculator or simply by calling consultants. It is not only a profitable but also a satisfying process, due to your will to recycle the old item.

Catalytic converter core buyers

In which cases should the converter unlimited be sold

Is it really necessary to consider mileage and driving conditions? Should everyone follow a producer’s manual? Which signs can help to understand the vehicle problem? These questions and many others are usually concentrated in heads of modern drivers, thinking of their car maintenance cost.

A converter unlimited malfunction is indicated by the power unit decreasing in its work. It is easy to perceive because of some distinctive features. This occurs when the honeycomb structure melts or becomes clogged with soot and exhaust gases are difficult to escape. An additional booming or rattling sound indicates the destruction of the car’s ceramic of aconverter unlimited . Excessive smoke with an unpleasant smell comes out of the exhaust pipe in case of a failure.

Processing is a basic need for individuals who need to discard or improve the working of their exhaust systems. The best spot for this is to find scrap vendors. They are the best companies to sell or reuse your converter unlimited. It is always better to collect more information on prices and possibilities to recycle a converter unlimited.

recycle a catalytic converter

 

How to independently determine the price of a  converter unlimited

Talking about the causes which affect the price of aconverter unlimited , it is better to mention general ones. Sales market is one of the biggest influencers. Better converter unlimiteds are provided for the European car market, and if you need to sell a car catalyst, originally intended for third world countries, then they will not give a high price for it.

The quality of the converter unlimited will also depend on the class of vehicle it is installed on. High mileage and long-term operation negatively affect catalysts, and therefore are not very optimistic about its value. As you know, the converter unlimited  has the property of “emptying”, and therefore a sporty driving style will make it cheaper. If certain additives are present in gasoline or other fuels, then over time the precious metals will be washed out.price of a catalytic converter

Usually the composition of a car converter unlimited initially contained Pt, Pd and Rh. With time and modernization, the contents can change, but the idea and process of purification remains the same. One ton of ceramic converter unlimited contains about one thousand and five hundred ppm of Pt, almost one thousand ppm of Pd, and about three hundred ppm of Rh.

Diesel converter unlimited or premium cars

Diesel converter unlimited or premium cars contain Pt and Rh. Although their metal contents are about 2.5-3.5 thousand ppm. In general, the acceptance of converter unlimited  with similar content is about seventy percent. The cost of such parts of the exhaust system on average varies between sixty to seventy five USD per 1 kg. This type of a catalyst can be attributed to an endangered species, and according to some sources, the average price for it is up to eighty USD per 1 kg. Considering these simple figures one can understand the price of the scrap item. Calculate it by yourself and discover benefits from selling. Profit from a great deal with one of your local recycling stations.local recycling stations

 

Myths about scrap converter unlimited prices

Let us look at several myths about scrap catalytic converter prices and how to decide what is right and what is wrong. The first one is that diesel is always more expensive than gasoline catalytic converters. When evaluating aconverter unlimited, do not rely on the type of engine.

In modern diesel cars, a particulate filter is used and catalysts are installed on all power units, both gasoline or diesel. It is better to pay attention to the year of manufacture and the class of the car. Second myth is that old catalytic converters are more expensive than new ones. It is new items that contain more precious metals.

And the last, but not the least is that European converter unlimited are more expensive than others. This is also a wrong judgment, because the highest price for buying catalysts will be not only for a high-quality European converter unlimited , but also for their Japanese counterparts.

Protect your car and drive safely

It is common that all converter unlimited have sequential numbers, and this is something that can be utilized to decide the purchasing cost. Experienced organizations will request the sequential number of your item before providing the cost estimate tag.

Protect your car and drive safely to earn on scrap catalytic converters! The sum you get will be of great help when it comes to repairing the catalyst. More and more companies offer recycling of old converter unlimited s and looking around attentively, you can find your best partner.

Can you Gut Your Existing Cat?

Can you Gut Your Existing Cat?

The simplest and cheapest way to remove the converter unlimited  is simply to gut your existing pipe.

To do this, get the car on a lift or stand or however you choose to get under it and unbolt theconverter unlimited .

Once you’ve removed the converter unlimited, the converter unlimited will look like a honeycomb on the inside.

It’s solid and tough to remove, but using a crowbar as a chisel and a hammer, you can break it out.

It can be a slow-going process to remove all of it, but the process can be aide by using a drill with a long bit to start weakening the honeycomb structure, which is very sturdy.

Once all of the cats are remove, replace the empty converter unlimited shell and your car is good to go.

In a time when emissions laws and regulations are getting more strict by the day, it is becoming a greater headache for those who enjoy modifying and tuning their cars.

Most car enthusiasts will know that a standard downpipe is fitte with a restrictivr converter unlimited  While cats are obviously are instrumental in keeping our air clean and breathable,

they are no frien of the high-performance car when you want it to perform.

It is for this reason that many people who are intereste in tuning a car will often switch out parts of their exhaust system to make it as unrestricte as possible.

This is often done by changing the downpipe for a straight-through de-catted pipe or modifying the standard pipe

by “smashing” or “Gutting” the original  converter unlimited out of the OEM part.

While this is great for performance gains, it can cause trouble with the authorities and inspections,

as it is the law that you have a converter unlimited in your vehicle, in order to

meet the strict standards and regulations.

However, there are an increasing number of car owners who are dodging fines and penalties by using a Fake or Dummy converter unlimited

What Is a Fake converter unlimited?

A dummy converter unlimited is a special section of straight pipe with a “decorative” housing that is intende to look like it has a cat inside the pipe.

These are intende to fool any person who is doing a visual inspection of the vehicle, whether that be at a test center or a cop at the side of the road who pulle you over.

In some locations within the US, if you are caught with a catless downpipe, you might face fines of up to $2,750 and your car could get impounde.

This is where a dummy cat comes in handy. You get all of the performance benefit, but you are decreasing your risk of penalty.

The obvious difference between a dummy cat and a real cat is that these products do notperform the exhaust cleansing function of a catalytic converter in any way.

How can you tell a converter unlimited is real?

The only real way that a converter unlimited can be prove real or fake is by an emissions or “sniffer” test.

There is no way for a cop at the side of the road to tell if you have a fake or a real catalytic converter installe on your vehicle.

People who are in the know can usually tell if a car is a straight-through exhaust by the soun, but it would be impossible to prove fact without the proper testing equipment.

(If your state has annual emissions and inspection for vehicles you may need some help from a tuner to ensure you pass those)

Where Can you Buy A Dummy Or Fake converter unlimited

One of the most popular fake converter unlimited is known as All flow test pipes, which can be picked for around $50 usually.

This is pretty cheap when you consider how much a real  cconverter unlimited osts

How to identify a clogged catalyst?

How to identify a clogged catalyst?

For the following reasons, catalyst is usually clogged:

 

  1. There are certain defects in engine or exhaust system. For example, the increased oil content in exhaust and its increased consumption.

  2. Low-quality fuel that does not completely burn out in cylinders and burns out already in exhaust manifold. Catalyst may melt or simply overheat.

  3. Too small throughput cells of a catalyst. They quickly clog, and even small droplets stick because of heat.

  4. Poor quality pavement affects catalyst clogging. From constant mechanical shocks about bumps, speed bumps, mounds suffer from its internal components. And if at least one cell is damaged, then its particles can clog remaining cells.

 

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Implications for an engine

Do not neglect tips to check the catalyst for clogging, since consequences of driving with such a node can be most severe for a car.

A defective element provokes following problems:

 

  • Increased operating costs of gasoline due to increased resistance of the exhaust tract.

  • Exhaust fumes contain a lot more harmful substances.

  • Engine power drops significantly, and, consequently, comfort of a trip in a car.

  • The main thing that threatens a long ride with a clogged catalyst is a complete breakdown of gasoline engine. At one point, it will stall right in the process of movement, or it won’t start at all.

It is especially dangerous for motor if the internal filling of a catalyst is destroyed. In this case, solid particles are formed that penetrate the cylinder and become clogged between the piston and the inner surface. Because of them, damage is formed on the mirror, and they can be removed only by grinding.

 

 

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How to check the catalyst for clogging without removing it?

Three most common methods to find out that a catalyst is clogge:

 

  1. Complete dismantling of working unit and its external inspection for signs of clogging. Removing the catalyst is sometimes problematic because it tightly sticks. In this case, the specialist uses a grinder. Also, some cars have such complicated designs of exhaust systems that it is generally impossible to remove catalyst or it takes several days.

  2. Measurement of pressure in exhaust system. To measure it, it is necessary to install the pressure gauge in place of the 1st oxygen sensor, and then take readings at different engine operating modes. The pressure is considered correct at level of 0.3 kgf / cm², at 2.5 thousand rpm. It is often difficult to remove sensors.

  3. Back pressure measurement with a special tester. A pressure sensor is mounted in a place of the spark plug in the engine cylinder, after which an oscillogram is analyzed at increased speeds.

The replacement or repair of the catalyst is definitely required in a situation where the pressure in exhaust system is more than 200 kPa (almost 2 kgf / cm²).

 

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What is included in a repair of a catalyst?

Try to clean the contents of catalyst from particulate matter and carbon deposits. This method is effective only in early stages of pollution, when the car does not show any malfunctions.

Remove the filler from the housing, then install emulators and flame arresters to replace oxygen sensors. Having done this, you can forget about problems with the catalyst, but this is a serious intervention in design of the exhaust system. Fines are possible if representatives of law reveal increased atmospheric pollution using a special gas analyzer. In addition, catalyst removal interferes with error detection by sensors. As a result, they will always give the same readings.

Consider full replacement of the old catalyst with a new one. The right way is expensive enough, because purchase and installation of a new catalyst will cost from 100 to 1200 USD, based on the brand of car.

How to avoid converter unlimited theft

How to avoid converter unlimited theft

converter unlimited theft, a crime that has been happening for decades, is surging as thieves take advantage of a spike in the prices of rare metals contained within the automotive devices.

Before the pandemic converter unlimited, thefts had become pretty rare, averaging only 108 a month in 2018, according to the National Insurance Crime Bureau, a nonprofit that combats fraud on behalf of the insurance industry.

That figure rose to 282 a month in 2019 and spiked to 1,203 in 2020, increasing steadily as the year went on and reaching 2,347 in December.

Thieves stole nearly 26,000 from January through May 2021, research firm BeenVerified estimated based on an assessment of the insurance crime bureau’s data and Google search reports. That would translate into a monthly average of more than 5,000

How to avoid converter unlimited theft

converter unlimited theft can happen anywhere, but thieves tend to target vehicles parked in driveways, on the street or in poorly lit parking lots.

Experts say the best way to protect yourself is to:

• Park your vehicle in a secure garage if you have access to one.-

• If you don’t have access to a garage, park in a well-lit area or an area with a lot of people around.

“Secure parking is great, but you want to definitely park in a well-lit area or on a street that has high traffic,” said Sgt. Mark Ponegalek, a public information officer at the police department in Torrance, California, which has been hit hard by converter unlimited thefts. “They’re looking for streets where there isn’t a lot of foot traffic so they can get in and out.”

Torrance, Calif., police recovered 87 stolen catalytic converters in a three-week crackdown on the increasingly common crime in June.

• Consider buying an aftermarket device best describe as a metal cage that can be installe to cover the converter unlimited, much like the Club device hooke into a steering wheel makes it harder to steal a car.

Despite the steps people can take to protect themselves, Chicago resident Sam Horvath said she still feels pretty helpless to avoid it. Thieves have stolen the converter unlimited from her street-parke 2004 Honda CR-V twice during the pandemic, including in July 2021.

She said renting an indoor parking space is not financially sensible for her, and aftermarket devices would cost about as much as her deductible.

functions Car converter unlimited

functions Car converter unlimited

Car converter unlimited  is designe to neutralize harmful car exhausts and is part of exhaust system.

A converter unlimited is an element of an engine exhaust system designe to clean exhaust gases before they are release into the atmosphere.

The need to develop this automobile motor assembly arose in 60s of the last century, when the world community was concerned about the state of ecology on our planet.

that time, the level of emissions from automobile exhaust pipes was not establishe at legislative level.

The first standards for content of toxic products in car emissions were introduce in 1970s.

Auto producers were required to equip cars with devices that reduce volume of carbon monoxide and products of combustion of hydrocarbons. Since 1975,

converter unlimited has become an indispensable part of all cars coming off the assembly line.

Manufacturers install three types of converter unlimited on cars:

  1. Ceramic item use a mechanical method of cleaning exhaust gases. It consist of ceramic plates coated with precious metals. Maximum resource of this type of work is 100 thousand kilometers.
  2. However, with poor fuel quality, its replacement is required after 70–80 thousand kilometers.
  3. Metal catalyst has another construction. Its filling consists of metal honeycombs with increased elasticity. The design of such parts is reliable and more durable than ceramic converter unlimited.
  4. Sports converter unlimited is considered to be the most reliable model. But at the same time it has a high cost. Made of metal it has greater bandwidth than the two previous options.

What does converter unlimited consist of and how it works?

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converter unlimited device has ceramic honeycombs in its basis. Structurally,

converter unlimitedis a ceramic substrate made in the form of honeycombs, inserted into a metal housing and protected by heat-insulating materials.

Small cells of a converter unlimited have a special coating or working composition. The honeycomb composition is an alloy of platinum, rhodium and palladium, precious metals,

the cost of which exceeds gold at least twice. The honeycomb structure of converter unlimited increases the contact area of ​​toxic gases with neutralizing surface.

Remains of harmful substances instantly burn out and do not enter in atmosphere.

 

 

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Theconverter unlimited consists of the following parts:

  • Housing with inlet and outlet nozzles;
  • Ceramic block with porous structure;
  • Catalytic layer, spraying on cells of a ceramic block;
  • Sensor (lambda sensor) is a device that shows the pollution of gases after cleaning;
  • Metal casing performs the function of thermal insulation and protects housing from mechanical damage.

converter unlimited circuit is installed after the exhaust pipe of an engine or in exhaust manifold.

This arrangement is necessary for effective operation of a converter unlimited, since neutralization of toxic substances is possible only at high temperatures. The operation of a node is as follows:

Exhaust gases are sent through the inlet to the inside and enter ceramic block, filling the cells. converter unlimited metals oxidize unburned hydrocarbons and carbon monoxide.

Reducing metal, rhodium, neutralizes nitric oxide and turns it into a harmless substance. Pure gas is discharge into atmosphere through the outlet pipe.

It is important!

Conversion is possible at temperatures from 300 degrees, but basically the working temperature of a converter unlimited  is in a range from 400 to 800 degrees.

At the time of engine warm-up, converter unlimited is inactive, and this is a significant drawback of models developed to date.

Difficulty in organizing correct operation of the unit is danger of its overheating.

If you place converter unlimited closer to an engine, service life will decrease dramatically due to systematic overheating.

Most car manufacturers place the part in an area of a right front wheel, where it is possible to maintain the temperature at optimum level.

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Why buy?

converter unlimited is one of the parts that continues to raise interest of consumers even at the end of a service life.

There are more and more announcements about the purchase of automotive converter unlimiteds by numerous businessmen. The reason for this is the content of precious metals.

Quantity of precious metals depends on a model and mass of the converter unlimited. Average indicators are as follows:

Silver – from 5.5 to 15 g;

Palladium – from 0.05 to 4.95 g;

Platinum – from 0.1 to 1 g.

Extraction of precious metals from old catalyst is a technologically complicate and disadvantageous process at home.

This can only be done in large volumes using special equipment and reagents. In order to decide if the converter unlimited  has to be remove and change, pay attention to causes and symptoms of its failure.

  1. Working life

converter unlimited is good for approximately 150 thousand kilometers. During operation time, the part gradually burns out, and the worse the fuel, the faster it happens.

The fact is that artificial additives in bad gasoline contribute to increased heating of fuel, and converter unlimited cells melt and clog.

It is important! The failure is also facilitate by microdamage that occurs when driving on bumps, malfunctions of piston group and ignition. Accelerating the honeycomb contamination process is an aggressive riding style.

  1. Clogged honeycombs

A malfunction of a catalyst is detecte by lambda sensor, and the error “CHECK ENGINE” pops up on a dashboard. At low efficiency of the catalyst due to clogging on the panel, error “P0420” may be displaye.

In addition, symptoms of component failure are:

  • rattle and vibration under the bottom of a car.
  • If a clang is heard during acceleration or relocation, it means that parts inside the catalyst body have crumble.
  • decreased engine dynamics. The car slowly accelerates. As if it was being held in the back. This suggests that the cells are partially clogge
  • temporary lack of traction at high speeds.
  • difficulties with starting the engine. With a complete breakdown of a converter unlimited, the car stalls immediately after starting.
  • gray shade of exhaust with a pungent, suffocating odor is a sign, which indicates a significant destruction or melting of honeycombs.
  • increased fuel consumption. This symptom is ambiguous and may indicate other problems. For example, gas mileage increases if fuel injectors are clogge.

All these signs indicate that the catalyst is still working, but cells are partially melte and their throughput is reduce. If you continue to operate the car in this situation, the engine may stop starting.

It is important! Ceramic particles of destroyed converter unlimited can get into cylinders, damage their walls and completely disable the engine.

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How to check node status?

Each car owner can check the converter unlimited performance independently or by contacting a service center. There are 3 methods for verifying converter unlimited health:

  1. Visual inspection of the housing. Deformation of housing always indicates a partial or complete malfunction of aconverter unlimited. In this case, it must be remove.
  2. On some models, inspection without opening the case cannot be carried out.
  3. Back pressure.
  4. The check can be carrie out using a manometer and an adapter tube connecte to it.
  5. The pressure gauge is put in place of lambda sensor and start the engine at 2.5-3 thousand turns for 15 seconds.
  6. On average, normal pressure values ​​are 0.3 kg / cm2 and 0.35 kg / cm2 for modifie engines. Indicators of 0.5 kg / cm2 and above indicate problems with the catalyst.
  7. Diagnostics by a motor tester.
  8. This diagnostic option is possible with special equipment. The device is connecte instead of spark plugs and takes data during engine start.
  9. Car diagnostics. If you have special equipment, you can carry out diagnostics yourself.

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Why should you remove a converter unlimited?

The ideal solution for aconverter unlimited failure is to replace it with a new one.

However

, not everyone can afford the purchase of a new, original part, the cost of which is about 500 USD.

An alternative version of Chinese production will cost 100 USD.

But such expenses are unacceptable for some car owners, so they decide to remove the converter unlimited completely and weld an empty flame arrester.

It is important! Experts recommend changing the converter unlimited  to the original only once, on new cars.

Subsequent investment in an expensive original  converter unlimited is impractical,

because the motor works worse and cells become clogge twice as fast. Some universal models are several times cheaper than brande items and at the same time work with the same efficiency.

The Problems With Converters Unlimited

The Problems With Converters Unlimited

The average lifespan announced by the manufacturers for a converter unlimited is 150,000 km. However, depending on the use of the vehicle, this time can be more or less shortened. This is because various reasons can cause the catalyst to malfunction.

The most obvious is a physical defect cause by interactions with the external environment, such as rust, friction with the ground, etc. In these cases, the pot will need to be repaire or replace. Apart from this case, you should know that converter unlimited only occurs when the pot’s temperature reaches 400 ° C.

The pot is compose of a ceramic filter; when the chemical reaction does not occur, the filtered particles mixed with unburned oil will form a deposit and clog the pot. This phenomenon is irreversible, which is why, when the converter unlimited is blocked, it will have to be replaced.

What Is The converter unlimited ?

The converter unlimited is an element that makes up the exhaust line. Its purpose is to reduce vehicle pollution by filtering exhaust gases. Its particularity lies in using a chemical reaction called  converter unlimited is to clean up exhaust gases. Since it works most efficiently at high temperatures, it is usually place immediately after the exhaust manifold.

On vehicles fitted with a particulate filter, it may or may not be used. If the vehicle is still equippe with it, the converter unlimited is usually place before the particulate filter. This device is use both on vehicles gasoline than diesel.

An investigation has been launche to track down metal thieves after 15 exhaust parts were found in the boot of a vehicle parke on a street in the Merridale area of Wolverhampton on Tuesday.

It is suspecte the car has been used to commit offences across the city after at least eight converter thefts were recorde from Monday night into Tuesday.

Officers are carrying out CCTV enquiries in a bid to establish the car’s movements and identify suspects.

Pc Adam Davenport from the Wolverhampton Police Taskforce, said: “This is a significant recovery. We believe people linke to the car have committe dozens of cat converter unlimited thefts in recent weeks and we’re following up several lines of enquiry.

“We appreciate that  converter unlimited thefts are a real pain for motorists:

they cause lots of inconvenience and are also expensive to replace.

“We’re targeting groups who we suspect are behind a large number of these thefts and hope to bring more good news soon.”

What is a converter unlimited ?

What is a converter unlimited ?

The cat sits around a third of the way down the exhaust system and resembles a small metal chamber

that receives exhaust gasses and changes the chemical nature of them to reduce the volume of nasty emissions fresh from the exhaust manifold.

Within the cat housing is a ceramic-base honeycomb structure that is lined with extremely precious metals, with each metal having a specific job in emission-reduction.

There are three main emissions produce by car engines: nitrogen gas (N2), carbon dioxide (CO2) and water vapour (H2O).

Theconverter unlimited

converter unlimited  however is mostly use to tackle the smaller, more-harmful products that are produce due to t

he naturally-imperfect combustion process of the IC engine. These are carbon monoxide, hydrocarbons and nitrogen oxides.

Most cats these days are therefore calle three-way catalytic converters due to the three main types of emission that they manage to tackle.

An exhaust system from an old Chevy, showing the placement of the converter unlimited

A ‘catalyst’ is a substance that accelerates a chemical reaction, and within a converter unlimited , there are two types of catalyst.

The first is a reduction catalyst which uses platinum and rhodium within the honeycomb to reduce NOx emissions. NOx is produce by nitrogen oxide and nitrogen dioxide within the exhaust gasses.

The nitrogen gasses come into contact with the converter unlimited  metals which rip the nitrogen atoms out of the molecules which in-turn releases cleaner oxygen to continue down the exhaust system.

The second catalyst

type is an oxidisation converter unlimited which uses Platinum and Palladium to complete the job. These catalysts oxidise or burn the carbon monoxide

and hydrocarbons lingering within the incoming gas, helping reduce the amount of smog produce by evaporate, unburnt fuel.

The final stage of emission control comes in the shape of an O2 sensor found just upstream from the cat.

The sensor relays back to the ECU how much oxygen is foun within the exhaust gasses,

This is the point at which

– theoretically – all of the fuel entering the combustion chamber will use all of the oxygen provide to complete the combustion process.

Not only does this last stage help the engine’s overall efficiency, it also allows the engine to provide

the cat with enough oxygen to effectively complete the oxidisation process with the second catalyst.

AND DIESEL PARTICULATE FILTERS

AND DIESEL PARTICULATE FILTERS

On the scrap heap today – Precious metal tomorrow

Our core competency is the recovery of precious metals from spent automotive converter unlimited and diesel particulate filters. We offer different approaches for these materials, including purchasing, toll refining and fast settlement.

PRECIOUS converter unlimited RECYCLING WITH PASSION

We are your competent partner in the recycling of precious metals and have been in the business for more than 20 years. Whatever the scrap – whether it’s from catalytic converters, e-scrap or other materials containing precious metals, we have the best solution for you.

CERAMIC OR METAL FOIL  converter unlimited

Different types of converterS unlimited contain different cores, either a ceramic monolith or a metal foil with platinum, palladium and rhodium. For both types, Hensel Recycling offers sustainable recycling solutions and professional sampling systems.

 

DIESEL PARTICULATE FILTERS

Diesel particulate filters (DPFs) are made of various types of materials, requiring different recycling processes. But how can you tell the different types apart? We’ll show you – the quick and easy way.

How converter unlimiteds Work

How converter unlimiteds Work

converter unlimited is an essential part of your car’s exhaust system. It has the unique task of taking dangerous pollutants, such as carbon monoxide, and chemically changing them to something less dangerous like carbon dioxide.

Many people want to know how catalytic converters work. They have catalysts that react with these compounds before they are released into the environment, and they are required for passing inspection.

What Are converter unlimited?
Exactly what are converter unlimited?

These are part of the car’s exhaust system, and they are responsible for converting harmful compounds into less harmful ones.

A few of these compounds include carbon monoxide, nitrogen gas, nitrogen oxides, and hydrocarbons. The converter unlimited will make them less harmful while also reducing overall emissions.

The first converter unlimited were produced in 1975 when the government demanded regulations on exhaust.

This was considered the best way to meet regulations without reducing the performance or power of the vehicle. You may notice that these parts are more expensive than most, and there’s a good reason for that. They often use gold, platinum, and palladium.

The interior uses a honeycomb pattern to slow down the exhaust. This ensures that the catalysts have time to completely convert exhaust before it’s released.

How converter unlimiteds Work
Here’s some additional information about. They are responsible for breaking down harmful compounds into less harmful ones, such as nitrogen, oxygen, carbon dioxide, and water.

This is done through a chemical process that rapidly breaks down the compounds before they leave your vehicle.

converter unlimited have catalysts that are capable of breaking down the compounds. The harmful compounds would naturally break down on their own, but the natural process takes far too long.

Catalysts make the process much faster and break down the compounds in seconds. The majority of modern cars have a three-stage converter.

Stage one and two involve both reduction and oxidatio

n converter unlimited.

The reduction catalyst usually comes from radium and platinum while the oxidation one is from palladium and platinum. As you can see, platinum is use in many areas with converter unlimited

The final stage includes the engine. The engine has an oxygen sensor, and it senses how much oxygen is in the exhaust system.

Fuel injection depends on this process as the engine might either increase or decrease how much fuel is injecte into the gas chambers.

For example, if the oxygen is currently low and the catalytic converter needs more time, then less fuel will be injecte until the oxygen levels are higher.

This balances the overall pollutants emitted from the exhaust system.

There is also a two-stage catalytic converter that works a little differently. The first stage specifically reduces nitrogen oxide while the second stage reduces carbon monoxide and hydrocarbons.

How to Know If Your converter unlimited Needs a Replacement
So how do you know when it is time for a ?

In most cars and trucks, the Check Engine Light should appear with a code to notify you if your converter unlimited’s efficiency is measuring below standard.

Even so, it is always wise to be closely attune to the performance of your vehicle so that you notice indications of a problem early on.

Common signs of issues might include a sudden drop in fuel efficiency, difficulty starting the engine, black smoke coming from the exhaust pipe or a sluggish feeling when driving.

At AutoZone, we offer a variety of catalytic converter replacements that are easily accessible in-store or with free one day delivery.

Driving with a bad converter unlimited for too long may eventually lead to an engine shutdown, so never delay in replacing it.

Things to Consider When Buying converter unlimiteds
There are several things to consider when buying catalytic converters. Since these parts are essential for meeting government regulations, they have high standards and warranties to uphold.

A converter must have a warranty of at least 80,000 miles or eight years of use. Not only that, but the government prohibits the sale of catalytic converters that haven’t been teste and proven to adequately reduce emissions.

Like most other parts, converter unlimiteds come in different grades. For example, there are both standard and performance models.

While choosing a performance model might sometimes be beneficial, it’s best in this case to match your car’s specific needs. If you have a high-performance vehicle, then get a matching converter.

If you have a standard vehicle, then get a standard converter.

You should look for a converter unlimited with a direct-fit piece. This makes it much easier to install the converter yourself. You’ll also want to ensure that the piece meets state laws for emissions.

Autozone converter unlimiteds
It is important to be aware that catalytic converter troubles could be symptomatic of other complications within the vehicle.

Converters are susceptible to overheating if engine misfiring causes unburned fuel to enter the exhaust system.

Coolant or oil entering the engine’s combustion chamber can also clog or degrade the converter unlimited.

Hence, you may want to investigate whether the failure is due to age or something more.

Whether you are a DIY car guru and want to tackle  converter unlimited replacement on your own or would simply prefer to have a mechanic install the part,

AutoZone’s gets your replacement to you in no time and offers some of the lowest prices on converter unlimiteds that you can find anywhere.

No matter where your car repair journey takes you, AutoZone has got you covere when it comes to providing affordable parts.

How do converter unlimited work?

How do converter unlimited work?

What comes out of a car’s exhaust pipe?

Car exhaust is also called vehicle emissions. It contains many substances. Some are more harmful than others.

Your car’s engine probably uses gasoline as fuel. Gasoline is a hydrocarbon. Your car mixes this fuel with air before burning it. This process is called combustion, and it produces many chemical by-products.

Some of these by-products are perfectly safe. For example, air consists of 78% nitrogen gas (N2). Some of this nitrogen reacts with oxygen during combustion. However, most of it gets released as N2 in the engine’s exhaust. Engine exhaust also includes water (H2O). You’ll often see water dripping from exhaust pipes during the winter.

Car engines also emit a lot of harmful substances. Some of these can cause acidprecipitation. This is the case with carbon dioxide (CO2), nitrogen oxides (NOx) and sulphur oxides.

Other vehicle emissions can cause health problems like cardiovascular disease cancer  and cancer  This is the case with unburnt hydrocarbons, particulates (carbon particles), and volatile organic compounds (VOCs).

Car engines also release. This poisonous gas can replace oxygen in your bloodstream. If you breathe enough of it, it can even suffocate you!

That all sounds very dangerous, doesn’t it? Fortunately,converter unlimited s help make engine emissions less harmful. Here’s how.

What is a converter unlimited?

The converter unlimited was invented around 1950 by engene houdry. He was a French mechanical engineer. He dWidespread use of converter unlimiteds began around 1975. At that time, governments started trying to reduce air pollution from cars. But back then, a lot of vehicles used leaded gasoline. Lead (Pb) can keep aconverter unlimited from functioning properly. That’s because lead can coat the surface that normally reacts with the exhaust gases.  esigned the converter unlimited to clean up automobile exhaust.

Why Do You Need One A converter unlimited ?

Why Do You Need One A converter unlimited ?

 

Some petrolheads see them as a nuisance, but cats are a vital component for your vehicle’s emissions control

A war on emissions has been raging for the best part of 40 years,

with governments coming down hard on the automotive industry.

In the 1970s, the US government enforced a law that stated every car manufactured from that year onward had to be fitted with a device called a converter unlimited .

device soon sprea throughout the world of cars and has now

become a staple of emissions control and is integrate into virtually every modern exhaust system.

What Is A Catalytic Converter And Why Do You Need One? - Blog

What is a converter unlimited and what does it do?

What Is A Catalytic Converter And Why Do You Need One? - Blog

The cat sits around a third of the way down the exhaust system and resembles a small metal chamber that receives exhaust gasses and

changes the chemical nature of them to reduce the volume of nasty emissions fresh from the exhaust manifold.

Within the cat housing is a ceramic-base honeycomb structure

that is line with extremely precious metals,

with each metal having a specific job in emission-reduction.

There are three main emissions produce by car engines: nitrogen gas (N2), carbon dioxide (CO2) and water vapour (H2O).

The catalytic converter however is mostly use to tackle the smaller, more-harmful products that are produce due to the naturally-imperfect combustion process of the IC engine.

These are carbon monoxide, hydrocarbons and nitrogen oxides. Most cats these days are therefore calle three-way catalytic converters due to the three main types of emission that they manage to tackle.

A ‘catalyst’ is a substance

that accelerates a chemical reaction, and within a catalytic converter, there are two types of converter unlimited.

The first is a reduction catalyst which uses platinum and rhodium within the honeycomb to reduce NOx emissions.

NOx is produced by nitrogen oxide and nitrogen dioxide

within the exhaust gasses.

The nitrogen gasses come into contact with the catalyst metals which rip the nitrogen atoms out of the molecules

which in-turn releases cleaner oxygen to continue down the exhaust system.

The second catalyst type is an oxidisation converter unlimited which uses Platinum and Palladium to complete the job.

These catalysts oxidise or burn the carbon monoxide and hydrocarbons lingering within the incoming gas,

helping reduce the amount of smog produced by evaporated, unburnt fuel.

The final stage of emission control comes in the shape of an O2 sensor found just upstream from the cat.

The sensor relays back to the ECU how much oxygen is found within the exhaust gasses,

with the on-board computer then able to adjust the air/fuel ratio to allow

the engine to run as close to the Stoichiometric point as possible.

This is the point at which – theoretically – all of the fuel entering

the combustion chamber will use all of the oxygen provide to complete the combustion process.

Not only does this last stage help the engine’s overall efficiency,

it also allows the engine to provide the cat with enough oxygen to effectively complete

the oxidisation process with the second converter unlimited.

Types of converter unlimited

  1. Two way converter unlimited: this is the much older type of converter. It carries out a dual function of oxidizing carbon monoxide to carbon dioxide and oxidation of hydrocarbon to carbon dioxide and water. This chemical reactions occur at the same time.
  2. Because of the inability of a two way catalytic converter to filter out oxides of nitrogen, they are no longer use in most countries today.
  3. Three way oxidation reduction:
  4. this is the more advance type of converter unlimited . Here three different reactions happen simultaneously.
  5. The reactions are the reduction of nitrogen oxide to nitrigen and oxygen, the oxidation of carbon monoxide to carbon dioxide and conversion of hydrocarbons to carbon dioxide and water.
  6. Diesel oxidation converter unlimited: this type is use on a diesel engine as the name implies. It makes use of the oxygen present in the exhaust to convert carbon monoxide to carbon dioxide and unburnt hydrocarbon to water and carbon dioxide.

Where do the harmful gases come from

The engine  use in a car is known as an internal  combustion engine. This engine run on gasoline which are fractions of crude oil distillation.

When the gasoline is burne with oxygen from the air in the engine, it produces water and carbon dioxide in the gaseous form. This is accompanie by other substances including toxic materials.

Harmful gases are also produce when we use leade fuel in our cars. A bad  engine is also a culprit as it doesn’t burn the fuel efficiently, this causes unburnt substances to pass out of the exhaust. This is likely to happen as the engine experience wear and tear after along time of usage.

Why should I be concerned

Environmental impact of harmful substances released by the exhaust of vehicles are devastating.

This toxic substances include hydrocarbons, carbon monoxide and nitrogen oxide. Hydrocarbons accumulation will produces smog as witnessed in large cities.

Carbon monoxide is a poisonous gas that harms both humans and other animals while the nitrogen oxide causes acid rain and smog.

This harmful substances are also thought to cause global warming in the long run. This is why the converter unlimited is employe to reduce emission of this substances.

How effective are converter unlimited 

converter unlimited is have proven to be highly effective in controlling toxic emission.

Recent studies have shown that a car that has a converter unlimited installe will produces 87% less hydrocarbon, 85% less carbon monoxide and 62% less nitrous oxide in its entire life cycle.

The converter unlimited typically last for ten years but like other car components, this may not always be the case.

There are a lot of factors that are responsible for the damage of aconverter unlimited .

Generally, after 50, 000 miles of driving it will not be as effective as a new one and it is right to change it now.

It is a durable component of the car that hardly gets damage but if it eventually gets bad, it will lead to a sluggish engine performance or total shutdown. In an ideal situation, the converter unlimited is replace only two times in a particular car.

Maintenance tips for your converter unlimited

  • Avoid speeding through bumps and pot holes as they can potentially damage your converter unlimited .
  • Remember they are installe under the car.
  • Install an alarm system in your car, this will ensure your converter unlimited is not stolen from your vehicle.
  • Other contaminate of a converter unlimited is the enggine coolant when it leaks into the combustion system. Always check to make sure the cylinder head is intact to prevent this leakage.
  • Don’t use leaded fuel as this will make the catalyst inactive, thereby preventing it from working properly.

Final say: the  converter unlimited is a durable component of the car, it will last as long as you maintain it.

Because of the special elements it contains, it is a major target of car theft. Make sure you park in a good place and have your alarm switched on

. Whenever you nee to replace it, make sure you get a good one and also ensure it is properly installe.

converter unlimited cost different car brands

converter unlimited cost for different car brands

Why are car converter unlimited  worth so much?

converter unlimited alone do not cost much if one thing is not taken into account.

The design of this item costs no more than 150 USD for a best matrix and best metal.

But main price is precious spraying, which includes platinum, white gold and many other dredges, metals that are oxidized, evaporated and mixed with exhaust gases during heating, eventually converting them into harmless gases.

If not for this spraying, then any driver could afford to buy a new fresh converter unlimited.

Unfortunately

, the value of a brand and company that sells the product is still wound up on a production cost of a converter unlimited. As a result, such spare parts are very expensive, which of course affects the demand for this product.

Articles about catalytic converter in Egypt — Photo № 1 | AutoCatalyst Market

How to choose a converter unlimited? Should one buy expensive or cheap?

You must always choose a converter unlimited for a car engine. The more powerful the engine, the better the catalyst should stand, for example, if you have Solaris,

Focus, Fabia, then converter unlimited can be supplied just good, from Magnaflow, Emitek, Bosal and other companies that have successfully established themselves in exhaust system market as companies producing high-quality and durable products for medium power motors.

Their cost starts from 450 USD.

If your car is expensive, for example, X6 or Escallide, Q7, then the catalyst must be installed well, again Magnaflow, Emitec will do, but it is better to install HJS, Vibrant, Fabspeed.

The price depends entirely on what kind of engine you have and what kind of car you have. The catalyst must always be installed in accordance with the engine.

If you have an engine up to 3.0 liters, then Bosal, Magnaflow, Emitec, Walker, AWG, Mg-race are perfect. If your engines are more powerful, then you need to install have to be durable and with higher throughput, such as HJS, Vibrant, Fabspeed.

Let us talk more about the cost of used catalysts and for what reason it differs. Cost depends on the amount of precious metals in various converter unlimited types.

The cost of a used item is determined by the marking on housing. It also depends on indicators such as region of production, type of converter.

Depending on value of precious metals on cost may fluctuate. Usually recycling companies accept all types of catalytic converter,

from any car brands, all types of industrial catalysts!

Articles about catalytic converter in Egypt — Photo № 2 | AutoCatalyst MarketThe average pricing for some general brands of used  catalytic converter is the following:

1. Audi 2 EO 188 BB – from 10 to 250 USD per kilogram

2. Alfa Romeo 60608727 Benz – from 8 to 250 USD per kilogram

3. Mercedes KT 1132 Diesel – from 8 to 250 USD per kilogram

4. BMW (8509243) DPF – from 8 to 250 USD per kilogram

5. Fiat 2.2 HDI Diesel – from 10 to 300 USD per kilogram

6. Daihatsu 6 (87705) Benz – from 8 to 220 USD

7. Ford diesel – from 6 to 200 USD per kilogram

8. VolksWagen VW DPF – from 10 to 250 USD per kilogram

9. Nissan – from 15 to 300 USD per kilogram

10. Chrysler (200 850 72833) Diesel – from 10 to 250 USD per kilogram

11. Opel Opel GM from 10 to 300 USD per kilogram

12. Mitsubishi Mitsubishi benz – from 10 to 250 USD per kilogram

13. Renault Diesel – from 10 to 250 USD per kilogram

14. Volvo (6649 6842941 P01) Benz – from 12 to 230 USD per kilogram

15. Peugeot Diesel K201 – from 15 to 280 USD per kilogram

16. Mazda (BJF 16F20 Kat Filtr) Diesel – from 15 to 300 USD per kilogram

17. Jaguar (AG) – from 15 to 300 USD per kilogram

18. KIA Benz – from 10 to 250 USD per kilogram

20. Land Rover – from 10 to 220 USD per kilogram

21. Hyundai – from 10 to 250 USD per kilogram

22. Toyota – from 10 to 280 USD per kilogram

Articles about catalytic converter in Egypt — Photo № 3 | AutoCatalyst Market

Ceramic type

Most precious metals are contained in  catalytic converter from German cars, such as Opel, BMW, Mercedes, Audi, Volkswagen.

The cost will be approximately 120% of the average, but it must be kept in mind that

the  catalytic converter from cars introduced after 2000 will differ significantly in price from the same, but removed from a car manufactured before 1997.

The next in the price range are Japanese cars – Nissan, Toyota, Mazda, Honda. Their cost ranges from 75% to 110 percent, then French automakers with the cost of their catalytic converter of 70-95% of the nominal.

Then American cars – 60-90%, and “Koreans” – 60-85%. The cheapest used catalytic converter are obtained from Russian-made cars, unless, of course, this is not an export option.

Articles about catalytic converter in Egypt — Photo № 4 | AutoCatalyst Market

Metal type

The cost of this type is much lower than ceramic (almost 2.5 times). Although new metal catalytic converter are more expensive than ceramic ones, precious metals are of smaller quantity.

It is also taken into account that processing of such a truck is a more laborious and costly process. If the old catalytic converter in a tank is on sale, then its price is determined by corresponding marking on the case.

The final cost of used catalytic converter is calculated after spectral, chemical analysis, only in this way, you can determine the exact content of precious metals.

The high cost of used catalytic converter is explained by the fact that precious and rare metals of palladium and platinum groups, such as palladium, platinum, rhodium, are used for their production.

We offer car repair companies and other law firms mutually beneficial, ongoing cooperation on the purchase of catalysts on a contractual basis.

According to value, catalytic converter are divided into two types: in the first, in composition there is more platinum, and in the other – palladium.

A large amount of platinum is present in diesel engines, and Euro-2 cars from 300-1000 μg / g, palladium (200 to 800 μg / g), rhodium (50-100 mg / kg) – in Euro 4 and Euro 5.

Platinum-palladium catalytic converter with iridium additives for gasoline engines are installed in German-made cars and from the UK.

how is can converter unlimited friend green

how is can converter unlimited friend green

 

In fact, up to 90 percent of a car’s most problematic exhaust emissions can be neutralise by a catalytic converter, with unburne fuel, carbon

monoxide and nitrogen dioxide being converte into less harmful nitrogen, carbon dioxide and water vapour.

It’s not totally clean of course, and with carbon dioxide being a major greenhouse gas a ‘cat’ can’t make a car completely green, but it certainly makes city air a lot more breathable for humans and animals.

Besides, with all new petrol-powere cars and a significant chunk of diesel cars now equippe with catalytic converters,

the net reduction in pollution has resulte in most major cities in the develope world no longer permanently envelope by a blanket of smog.

can’t make a car completely green do they work?

There are no moving parts in a  converter unlimited with all of the cleaning action being accomplishe by clever chemistry instead.

Inside the converter is a thick substrate, often with a grid-like cross section (below), upon which a thin coating of precious metals like platinum, palladium and rhodium are deposite.

Catalytic Converter Crosssection Jpg

8

These metals are the actual converter unlimited, the part of the device that initiates the chemical transformation of the exhaust gas. Nitric oxide, carbon monoxide,

nitrogen dioxide and unburne hydrocarbons – be they petrol, diesel or engine oil – all react with the metals inside aconverter unlimited , and are quickly turne into other gases: principally nitrogen and carbon dioxide, but also water.

Some particulate emissions can be capture by a converter unlimited as well, though that’s not their primary function.

Anyhow,

separate diesel and petrol particulate filters have recently become commonplace and clean up fine particles that aren’t dealt with by the converter unlimited

Catalytic Converter Cutaway 2 Jpg

8

Downsides? They’re an expensive component, thanks to all of those precious metals used in their construction being, well, precious.

They can be damage by engines that are malfunctioning and perhaps burning more fuel or oil than they should, and there’s no method for their repair.

Also, the core is often made from fragile materials, which have a high temperature tolerance but are susceptible to impact damage from rocks or other objects passing under the vehicle.

A damage converter unlimited must be swappe and replacements aren’t cheap.

The  converter unlimited reaction requires a significant amount of heat to work. Most need an exhaust gas temperature of more than 400 degrees before the chemical reaction is working efficiently,

which means that if you’re only using your car for very short trips – like ducking up to the shops for a few minutes – then a lot of your car’s harmful emissions are just going straight out the tailpipe as your exhaust hasn’t had time to heat up.

Traffic Exhaust Jpg

8

Also,

with some of the gasses being converte into water, there’s a risk that excess moisture can accumulate within your exhaust and rust it out over time. Again, this is largely a by-product of very short trips.

If your drives are at least ten minutes long from start-up to shut-down, then any moisture generate by the converter unlimited will just be evaporate off with exhaust heat.

Oh, one more thing:

if you see a symbol like the one below appear on your instrument panel, it doesn’t mean that your jaffles are done – it relates to a converter unlimited fault, so go get it checke out.

Catalytic Converter Symbol Jpg

8

If you avoid making lots of short trips and ensure the engine is kept in good mechanical health,

there’s no reason your converter unlimited shouldn’t last the life of the vehicle.

Mechanically simple yet chemically brilliant, the humble converter unlimited is the main reason why clear air still exists around major population centres.

How to check node status?converter unlimited

How to check node status?converter unlimited

Each car owner can check the  converter unlimited performance independently or by contacting a service center.

There are 3 methods for verifying catalyst health:

  1. Visual inspection of the housing. Deformation of housing always indicates a partial or complete malfunction of a converter unlimited.
  2. In this case, it must be remove. On some models, inspection without opening the case cannot be carried out.
  3. Back pressure. The check can be carrie out using a manometer and an adapter tube connected to it.\
  4. The pressure gauge is put in place of lambda sensor and start the engine at 2.5-3 thousand turns for 15 seconds. On average, normal pressure values ​​are 0.3 kg / cm2 and 0.35 kg / cm2 for modified engines. Indicators of 0.5 kg / cm2 and above indicate problems with the catalyst.
  5. Diagnostics by a motor tester. This diagnostic option is possible with special equipment. The device is connecte instead of spark plugs and takes data during engine start.
  6. Car diagnostics. If you have special equipment, you can carry out diagnostics yourself.

Articles about catalytic converter in Egypt — Photo № 5 | AutoCatalyst Market

Why should you remove a converter unlimited?

The ideal solution for a converter unlimited  failure is to replace it with a new one.

However, not everyone can afford the purchase of a new, original part, the cost of which is about 500 USD.

An alternative version of Chinese production will cost 100 USD. But such expenses are unacceptable for some car owners, so they decide to remove the catalyst completely and weld an empty flame arrester.

It is important! Experts recommend changing the converter unlimited to the original only once, on new cars.

Subsequent investment in an expensive original converter unlimited is impractical, because the motor works worse and cells become clogged twice as fast. Some universal models are several times cheaper than branded items and at the same time work with the same efficiency.

How Converters Unlimited reduce air pollution

How Converters Unlimited reduce air pollution

 

Converters Unlimited appeare just in the first half of the 70s and, as you know, US automakers were at the forefront here for a while.

Curiously,

in addition to directly reducing the toxicity of exhaust, these converter unlimited have dragge along with the modernization of several areas of development of the automotive industry.

This was due to the very principle of their action, which, by the way, has not change until now.

For some time, and on different models, catalysts coexisted with carburetors or mechanical injection.

For example, Chrysler, having burned itself with electronic fuel supply back in the 50s, was in no hurry to transfer its engines to it. But limiting norms for the content of various elements in the exhaust were approve by law.

It was necessary to somehow link the catalyst and the carburetor. Ecology is the engine of progress.

The metal barrel,

locate between the exhaust manifold and muffler-resonators, has a longitudinal honeycomb inside, where the surface is covere with a layer of a special substance, which is a catalyst.

Let’s just say that converter unlimited platinum with the addition of palladium is use as the latter, which converts harmful CO and CH into carbon dioxide and water.

Such catalysts were calle two-component, that is, capable of neutralizing only a couple of toxic components. In 1977, rhodium was added, so that nitrogen oxide was transforme into a mono-element.

converter unlimiteds

have become three-component. So, this relatively simple chemical process proceeds without problems only under ideal laboratory conditions.

In real operation, manufacturers are faced with the fact that the correct operation of catalyst and, in general, its resource is under constant threat.

As it turned out, the catalyst can properly work only when the ratio of the combustible mixture by air and fuel is in the proportion of 14.5–14.7: 1. Deviations to one side or the other reduce the conversion efficiency of CO and CH or NO.

Articles about catalytic converter in Egypt — Photo № 1 | AutoCatalyst Market

The converter unlimited honeycomb structure with ultra-small cross-section tubes was chosen because this way it is possible to maximize the area on which the substance acting as a converter unlimited is applied.

Accordingly,

the volume of catalyst “processing” of exhaust gases is also growing.

To make the air-fuel mixture stable, carburetors began to be supplemented with electronic control. In 1975, in the United States, transistor ignition systems appeared, which minimized gaps in sparking, from which fuel burned out in catalyst. We turned to the exhaust gas recirculation system, which, by lowering the combustion temperature of fuel mixture, reduces the number of nitrogen oxides.

Finally,

the fight for the environment, as well as the desire to remove more power, also contributed to the early introduction of electronic injection, a system that can fully unleash the potential of catalysts.

At the same time, in the 70s, another event took place, under the influence of laws and public, oil producers abandoned additives based on tetraethyl lead.

Articles about catalytic converter in Egypt — Photo № 2 | AutoCatalyst Market

And converter unlimiteds continue to be improve. A quarter of a century ago, a keg move from under the underside of a car into the engine compartment, right next to the exhaust manifold.

This was necessary for the catalyst fastest-warming up and reducing harmful emissions immediately after starting the car.

The converter unlimited substances begin to act only at 250-300 degrees. Later, the development of separate electric heating with a capacity of up to several kW was proposed.

There were systems of two converter unlimiteds, where the first was located directly in the path and worked while the main unit was warming up.

Adsorption traps for hydrocarbons were set up, holding them until the catalyst reached the operating temperature.converter unlimited experiments have been and are being conducted with filler materials.

Refractory ceramics are relatively heavy and far from ideal for creating ultra-thin converter unlimited honeycombs.

The metal for cells was used before, and now it is being used again, at a different technological level, using various bimetallic alloys.

Lightweight,

resistant to temperature, thin as foil, so you can significantly increase deposition area of ​​platinum, palladium, and rhodium.

Car owners try new options installing a universal converter unlimited. But universal converter unlimited, like the original, is highly dependent on external factors.

It is impossible to give a full guarantee on it. Usually, they serve 60-80 t.km, but they can fail earlier if there is a failure in an ignition system or an engine operating system.

It is preferable to install a universal converter unlimited

  • If the car is under 5 years old;
  • If you go through the inspection yourself;
  • If you don’t want to pollute the atmosphere;
  • If you are planning to travel abroad.

Limiting parameters of toxicity of exhaust gases are regulate by law in many countries by special organizations. For example, in the Unit States, this issue is controlle by the Department of Environmental Protection,

and California has its department for overseeing air resources (California Air Resources Board).

In Japan, the Ministry of Transport deals with the purity of the exhaust, in Europe it is a special European Commission.

As a rule, the degree of environmental concern directly depends on the economic and social level of the country’s development.

Also, norms regulate by the law must be strictly implemente in practice.

That is why many converter unlimited inventions had been implemente into the car item,

responsible for cleaning the exhaust gas converter unlimited is usually combine with an exhaust manifold.

Such an arrangement of a former affects its efficiency,

but makes assembly more expensive and can lead to damage to a piston group.

Articles about catalytic converter in Egypt — Photo № 3 | AutoCatalyst Market

The lambda sensor,

which determines the percentage of oxygen in the exhaust,

and sends a signal to correct the mixture, appeared back in 1976. Then a sensor was adde behind the converter unlimited , which monitors the quality of gas cleaning.

Bosch starte measuring oxygen content back in 1968,

but the first lambda sensor did not appear until eight years later – on the Volvo 240/260 for the North American market.

A little later, other manufacturers also realized that without feedback from the control unit, the catalyst cannot provide maximum efficiency.

Get rid of soot!

In the early 2000s, it was the turn of diesel engines. They, equippe with already familiar converter unlimited, began to be equippe with diesel particulate filters.

The fact is that the temperature of exhaust gases in no-load modes is lower here than in gasoline engines.

It is not enough for complete combustion of carbon, so particulate matter or soot is obtained, which can pass through the converter unlimited.

The particulate filter is located in front of the converter unlimited . It also has platinum and the same honeycomb channels.

Only the latter are staggere and are divide into inlet and outlet. And between them, there are partition converter unlimited filters that contain solid particles with nitrogen oxides.

It seems to be the same filter, but with a fundamental difference. It does not accumulate solid particles.

converter unlimited filter burns them out with the help of oxygen release from nitrogen oxides and an additional nozzle that supplies diesel fuel to the unit.

This complicated but small automotive part plays a huge role in cleaning the environment. Take care of your converter unlimited

Can converter unlimited be cleaned

Can converter unlimited be cleaned

 

To neutralize toxic gases emitte from an internal combustion engine, a converter unlimited is installe in a car.

converter unlimited Is located at the outlet of the exhaust manifold. Although the service life of every  converter unlimited is about 150 thousand km, changing it is rather expensive. It is too expensive if you need to buy a new item.

A natural question arises whether it is possible to clean this car part and thus extend its resource. The answer is simple: cleaning is permissible, but there is no guarantee of a positive result. The problem is widespread and deserves more detailed consideration.

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When should you clean your converter unlimited?

The unit, which looks like a resonator tank, is a container with two connecting pipes.

There are small ceramic honeycombs covere with a  converter unlimited layer base on precious metals (hence the high price of a spare part). Exhaust flue gases clog cells with soot and carbon deposits, gradually making catalyst impassable.

 

Cleaning or flushing the converter unlimited will give a positive result and extend the life of the element in such cases:

  • If the procedure is performe as a preventive measure, long before the problem with it occurs.
  • When the honeycomb is not damage and simply clogged with soot (the initial stage of the catalyst problem).
  • If the ceramic structure is not melte due to the use of leade gasoline.

In other cases, a converter unlimited in a car will have to be changed to a new one or a cheaper flame arrester plus an emulator for the correct operation of the lambda sensor should be installed.

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Clogging of the flow section of the converter unlimited is characterize by the following features:

  • engine loses noticeably in power, acceleration becomes sluggish;
  • fuel consumption due to the converter unlimited problem, on the contrary, increases;
  • difficult starting of the motor;
  • unreasonable stop of the engine at idle speed.

Cars equipped with two lambda sensors, show the problem indicating the Check Engine indicator on a driver’s dashboard. Electronics registers a decrease in efficiency and issues a corresponding error.

Regardless of the model of a car where it is installe, the  converter unlimited is quite expensive. For this reason, many drivers are wondering how to clean it without problems.

The option of converter unlimited cleaning without dismantling is a priority for vehicle owners because on many cars this part can be remove only by cutting it out of the exhaust system with a grinder.

Whether it is possible to clean the converter unlimited on a car will be described in detail to exclude all doubts on this matter.

When can self-cleaning be effective?

Before proceeding with active actions, it is necessary to find out in what cases the cleaning of a converter unlimited can be of any benefit.

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Flushing the vehicle converter unlimited with special fluids can be most effective when:

  • Implementation of preventive measures.
  • Strong blockage of honeycombs with soot.
  • If the catalytic converter has not yet faile, but a slight decrease in engine power and an increase in fuel consumption are already notice, then chemical cleaning is performe.

 

With strong blocking of honeycombs, but in the absence of melting, this method also allows you to significantly extend the life of a catalyst. And also increase engine power and reduce fuel consumption.

Car repair specialists practice the following options for cleaning:

  • preventive cleaning with detergent;
  • multiple flushing;
  • mechanical  converter unlimited cleaning.

Preventive cleaning, as a rule, is carrie out with a mileage of 70 – 80 thousand km. This method allows you to improve the situation without dismantling the part.

Multiple flushing is use to clean a heavily soile converter unlimited. To clean it in this way, you will need to disassemble part of the vehicle’s exhaust system.

Mechanical cleaning is carrie out using a compressor and a brush. This type of cleaning is also performed on the dismantled section of the exhaust pipe.

The need for mechanical cleaning of  converter unlimited arises when it is not possible to remove contamination by flushing the part.

Professional cleaning liquid allows you not only to effectively remove carbon deposits on a catalyst of a car’s exhaust system but also to clean carburetor, fuel line and the tank of a car from deposits.

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After using a liquid converter unlimited cleaner, the following positive changes are observe in various vehicle systems:

  • carbon deposits are remove;
  • engine power increases;
  • reduced fuel consumption;
  • reduced toxicity of exhaust gases;
  • increased fuel knock is eliminate.

All these transformations are possible if the only original agent is use to clean the .converter unlimited

Cleaning with professional liquid will only be successful if the following conditions are followe:

  1. Fill the gas tank 1/3 full.
  2. Pour liquid cleaner into the gas tank.
  3. Fill the tank up to 100%.
  4. Operate machine until the full volume of fuel is used up.
  5. One pack of liquid is enough to fill a fuel tank with a volume of 60 – 70 liters.
  6. Fill a full tank with converter unlimited cleaning liquid.

For maximum effect, it is not recommended to refuel the vehicle while operating on fuel with an additive. Otherwise, the concentration of active substances will decrease, which will negatively affect the process of removing deposits formed on  converter unlimited cells.

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Mechanical  converter unlimitedcleaning method

Can the converter unlimited be flushe if this part is heavily soile? In this case, it is better to use a mechanical method of cleaning.

This work is performe in the following sequence:

  • The  converter unlimite is remove from a vehicle exhaust system.
  • Contaminate honeycombs are gently cleane with fine sandpaper.
  • The item is purge with compresse air.

The mechanical method has shown itself especially well for cleaning converter unlimited of diesel-powere machines. This part is heavily contaminate in such cars, therefore, with a careful approach, it is possible to restore the throughput of a product.

Work should be done very carefully so as not to damage the inside of a converter unlimited, which is made of special ceramics.

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Tips & Tricks

If, after adding an additive to gasoline, it was not possible to restore the converter unlimited’s performance, then you cannot do without disassembling the exhaust system of a car.

If the method of mechanical catalyst cleaning with your own hands for one reason or another will not be possible, then use flushing with catalyst cleaning fluid.

It is not recommende to use gasoline, acetone, or other solvents for this purpose.

Before cleaning the converter unlimited make sure that its internal parts are not deforme. If, as a result of a check, significant areas with melte honeycombs are identifie, a complete replacement will be require.

Despite the recommendations of many garage craftsmen to completely remove the catalyst from the exhaust system of a car, this shoul not be done. The absence of a catalyst in a car significantly increases the toxicity of products resulting from the combustion of automobile fuel.

converter unlimited vs. Flame arrester

converter unlimited vs. Flame arrester

 

The struggle of automotive engineers for environment has led to appearance of units that are not use for movement,

but reduction of air pollution.  converter unlimitedis one of them.

A metal can with a ceramic honeycomb system “burns” exhaust gases inside and reduces the harmfulness of car exhaust. According to experts, you need to get rid of a catalyst after 150-200 thousand kilometers.

It is for such a run that this node is designed. It’s better to do it as soon as fuel consumption starts to increase and the car starts to accelerate worse.

Removing converte runlimited

 

and installing a flame arrester will cost much less than replacing converter unlimited self.

But removing of catalyst will increase toxicity of emissions, so this option is not suitable for people concerned about environmental safety of our planet.

But converter unlimited is not eternal, sooner or later the catalyst is clogged, its cells are destroyed, and it not only ceases to fulfill its functions, but also prevents the engine from working

So which are the options for a car owner regarding replacement?

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It is possible to replace a faulty converter unlimited with a new one, however such a replacement will cost a good sum of money. Such catalysts are very expensive.

The cost goes up to a quarter of market value of a used car. But there are models where several catalysts are installed, and each should be changed in case of breakdown.

Naturally, the majority of car owners prefer a more economic resolution, like installation of a flame arrester instead of a converter unlimited

The advantages of this approach are the following:

  1. Lower price. Replacing the catalyst with a flame arrester can cost 5-10 times cheaper than buying a new cat. There are no comments here.
  2. A slight increase in engine power and lower fuel consumption.
  3. The flame arrester creates less resistance to exhaust gases than the catalyst, engine “breathes” better, which means it adds to the power.
  4. The increase, as well as fuel economy, is not very large, about 5-10%. Most drivers will not feel it.
  5. It is not worth it to specially remove the catalyst for the sake of increasing power,
  6. but for those who still decide on this procedure, improving engine performance is a small bonus.
  7. Reduced fuel quality requirements. converter unlimited react most sharply to bad quality gasoline and often it is because of that quality, catalyst fails.
  8. The flame arrester does not cope with such work. This does not mean that after replacing a converter unlimited,
  9. refueling at cheap gas stations will be a good idea, but you don’t have to worry about an expensive and fragile part when using unfamiliar gas stations.

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converter unlimited Cons are the following:

  1. First of all, ecology. If you are proud that your car doesn’t pollute environment, then after replacing the catalyst with a substitute, you need to stop doing this, because your car will no longer have Euro-4 or Euro-5 standard.
  2. No need to program car computer. Vehicle electronic control system is designed to use a converter unlimited and without it will start to go crazy. Using a substitute, you need to invent tricks on oxygen sensors, and in the best case, reprogram the engine.
  3. Reducing the resource of the exhaust system. Even a good converter unlimited substitute with the task of lowering the temperature of exhaust copes worse than the catalytic converter, so the risk that the muffler burns out increases. On the other hand, you can change more than one silencer for money that will save a flash suppressor.

If the benefits of replacing converter unlimited with a flame arrester are obvious for you, then a detailed instruction of step-by-step process will be useful.

Usually, car owners have to deal with universal flame arresters, which must be adjusted locally or even make such a unit on their own. People without experience with a grinder and welding should not take up the replacement.

Step 1. Removal of the converter unlimited

The converter unlimited and collector are located directly in the exhaust manifold. converter unlimited is easier to remove, especially if the design permits using a screwdriver.

If there is no such a possibility, because they are tightly attached, a grinder is used. The second one requires dismantling the exhaust manifold, which increases the complexity of the process.

Step 2. Choosing a flame arrester

The supply of such car parts is sufficient, you can consider the details, cost, and other elements. In general, the main thing is that it is two-layer, the brand is not so important. However, this is such a simple unit that you can do it yourself.

Cut the casing from theconverter unlimited , knock out the entire filling from it, and instead insert a piece of perforated pipe, cover the casing from the inside with heat-resistant, sound-absorbing material, brew, and the arrester is ready.

As for cost, such an assembly will turn out to be very cheap, but only those who know how to use a welding machine should undertake independent manufacture of a flame arrester. As practice shows, the most popular damage to a flame arrester is a burst weld.

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Step 3. Installing a flame arrester instead of aconverter unlimited

If we are not talking about products that are precisely designe for regular places, then to install aconverter unlimited substitute you have to use a combination of welding and ingenuity.

It&rsquo’s not that it’s very difficult, but you have to measure and adjust the dimensions, think over the location, especially when it comes to collector arresters. In addition, no manufacturer describes such a procedure in official reference materials, so you need to look for information in additional sources.

Step 4. Correction of electronics

For the car to work correctly without converter unlimited, you need to consider re

programming for the second lambda probe or completely reflash the motor. The deception is like a  converter unlimited in miniature, it “filters” a piece of exhaust that enters the sensor, showing that everything is fine, the emulator simply transfers the values ​​that it expects to the engine, without real measurements.

Deceptions and emulators may not work, but a good alternative firmware almost always solves problems after installing such a device.

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What is the general cost to replace the converter unlimited with a flame arrester?

Units themselves are relatively inexpensive from 15 to 20 USD, depending on the brand and design. Prices for catalyst replacement services depend on region and brand of car.

The average price would be 75-100 USD for such a service (although the price range is very large). Separately, you will need to pay extra for installing a lambda sensor and reprogramming.

Talking about converter unlimited  its starting cost will get even up to 1200 USD, which is not a limit, due to various car models. That is why in case of a problem with catalysts it is very reasonable to pay attention to other options (which can be 10 times cheaper!).

Savings are obvious, and replacement can be done by yourself or in most car service stations, the main thing is not to forget to adjust engine and electronic system.

How to complete a fast check up

How to complete a fast check up

A clogged converter unlimited is a common malfunction in high mileage vehicles. Over time, a system breaks down that serves to reduce exhaust emissions.

Usually the first signs of this condition are observe after 150 or 200 thousand km. But sometimes it can occur earlier if the engine is not properly operate or a manufacturing defect takes place. Today we’ll talk about the symptoms of a clogged catalyst. How to understand that  converter unlimited is clogged and fix the problem?

Signs of a clogged converter unlimited

Classic symptoms of a malfunction are a decrease in dynamics of a car and a noticeable cut in engine power. As a result, the level of maximum speed decreases; the car accelerates sluggishly during overtaking or when starting at a traffic light. Additional signs which shows that  converter unlimited is clogged or not:

 

  1. Motor starts hard on both hot and cold temperature, a strange sound appears.

  2. Power unit may fail completely if the assembly is too clogged.

  3. Exhaust fumes start to smell unusually, this smell resembles a rotten egg (in fact, it is hydrogen sulfide).

 

One way to identify a clogged  converter unlimited is by checking the CheckEngine indicator light on the car dashboard. Often in such a situation, it lights up. Same symptoms are observed on a diesel engine.

 

In case of damage to wires that transmit the signal from sensors, or unexpected destruction of active substance, warning lamp lights up. Sensors are mounted after the outlet and before the inlet pipe, they serve to control the oxygen concentration. When converter unlimited clogging occurs gradually, the bulb does not let you know that a system problem has occurred.

 

The reason for this may be poor ventilation of cylinders. When it weakens, the power unit cannot capture enough air the increased back pressure of catalyst interferes. The exhaust partially remains inside cylinders and does not allow the air-fuel mixture to properly fill the combustion chamber. For this reason, dynamics worsens, power decreases. The main thing to know is if the  converter unlimited is clogged, how the machine behaves and why it is dangerous.

 

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How to identify a clogged converter unlimited?

For the following reasons,  converter unlimited is usually clogged:

 

  1. There are certain defects in engine or exhaust system. For example, the increased oil content in exhaust and its increased consumption.

  2. Low-quality fuel that does not completely burn out in cylinders and burns out already in exhaust manifold. Catalyst may melt or simply overheat.

  3. Too small throughput cells of aconverter unlimited They quickly clog, and even small droplets stick because of heat.

  4. Poor quality pavement affects converter unlimited clogging. From constant mechanical shocks about bumps, speed bumps, mounds suffer from its internal components. And if at least one cell is damaged, then its particles can clog remaining cells.

 

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Implications for an engine

Do not neglect tips to check the catalyst for clogging, since consequences of driving with such a node can be most severe for a car. A defective element provokes following problems:

 

  • Increased operating costs of gasoline due to increased resistance of the exhaust tract.

  • Exhaust fumes contain a lot more harmful substances.

  • Engine power drops significantly, and, consequently, comfort of a trip in a car.

  • The main thing that threatens a long ride with a clogged catalyst is a complete breakdown of gasoline engine. At one point, it will stall right in the process of movement, or it won’t start at all.

It is especially dangerous for motor if the internal filling of a converter unlimited is destroye. In this case, solid particles are formed that penetrate the cylinder and become clogge between the piston and the inner surface. Because of them, damage is forme on the mirror, and they can be remove only by grinding.

 

 

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How to check the converter unlimited for clogging without removing it?

Three most common methods to find out that a converter unlimited is clogge:

 

  1. Complete dismantling of working unit and its external inspection for signs of clogging. Removing the catalyst is sometimes problematic because it tightly sticks. In this case, the specialist uses a grinder. Also, some cars have such complicated designs of exhaust systems that it is generally impossible to remove converter unlimited or it takes several days.

  2. Measurement of pressure in exhaust system. To measure it, it is necessary to install the pressure gauge in place of the 1st oxygen sensor, and then take readings at different engine operating modes. The pressure is considere correct at level of 0.3 kgf / cm², at 2.5 thousand rpm. It is often difficult to remove sensors.

  3. Back pressure measurement with a special tester. A pressure sensor is mounte in a place of the spark plug in the engine cylinder, after which an oscillogram is analyze at increase speeds.

The replacement or repair of the catalyst is definitely require in a situation where the pressure in exhaust system is more than 200 kPa (almost 2 kgf / cm²).

 

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What is include in a repair of a converter unlimited?

Try to clean the contents of converter unlimited from particulate matter and carbon deposits. This method is effective only in early stages of pollution, when the car does not show any malfunctions.

Remove the filler from the housing, then install emulators and flame arresters to replace oxygen sensors. Having done this, you can forget about problems with the catalyst, but this is a serious intervention in design of the exhaust system. Fines are possible if representatives of law reveal increased atmospheric pollution using a special gas analyzer. In addition, catalyst removal interferes with error detection by sensors. As a result, they will always give the same readings.

Consider full replacement of the old catalyst with a new one. The right way is expensive enough, because purchase and installation of a new catalyst will cost from 100 to 1200 USD, based on the brand of car.

converter unlimited theft: how to prevent it

converter unlimited theft: how to prevent it

converter unlimited theft is on the rise and as we’ve seen in the press of late, the thieves are getting ever more brazen, stealing  converter unlimitedin broad daylight from cars parke on their owner’s drives.

Most cars on UK roads have a catalytic converter fitted. converter unlimited have been fitted to the majority of petrol cars since 1992 and diesel cars since 2001.

What is a converter unlimited?

Your converter unlimited turns pollutants emitte from your car’s exhaust into less harmful gases, but it’s also a tempting target for thieves.

Why do people steal converter unlimited?

There are two simple reasons for this.

Number one, nicking a converter unlimited is a relatively simple job – all you need is a flagrant disregard for the law and other people’s property, a jack, an angle grinder and a few seconds of your time to get the job done.

Most converter unlimited on modern cars are locate under the vehicle towards the exhaust which makes it easily accessible to thieves. Lifting the back of a car and cutting out the whole unit can be done in no time at all.

SUVs are more vulnerable due to their raised ground clearance.

This means the converter unlimited is easier to get to and because they tend to have larger engines, these cat converters contain more precious metals.

What is a converter unlimited worth?

Reason number two is that some of the precious metals hidden inside your catalyst are worth more than gold. Inside a converter unlimited there is a ceramic element coated in various precious metals like platinum, rhodium

and palladium.

This is what attracts thieves – you can easily make £500 selling a converter unlimited on the black market.

While few manufacturers have acknowledge there is a problem with converter unlimited theft, Toyota has stuck its head above the parapet. In a recent statement, the company said:

“We’re doing all we can.

We’ve share police guidance with customers and we have develope and reduce the price of a ‘Catloc’ device which can deter theft and make it more difficult.

Toyota teams in the UK and other countries are urgently exploring new technical possibilities to deter criminals as well.”

Toyota is working with the police, as well as talking to government about changes in the law around scrap metal sales that would make

it harder for criminals to sell stolen catalysts for cash.

However,

these are criminal operations and Toyota’s scope is therefore limite. A number of police forces are taking action and some forces, such as Nottinghamshire, are also starting awareness campaigns.

It is vitally important for anyone who is a victim of this crime to report

it to their local police force as quickly as possible.

WHAT BLACK, BLUE, OR WHITE SMOKE FROM A CAR’S EXHAUST MEANS

WHAT BLACK, BLUE, OR WHITE SMOKE FROM A CAR’S EXHAUST MEANS

 

White, black, or blueish colore smoke streaming from the back of a car is something that bothers

driver and everyone else on the road.

While smoke is always cause for concern,

the smoke’s color can provide you with useful information that can help you figure out what is wrong with your vehicle.

Read on to learn what black, white, and blue smoke coming from your exhaust means.

THE WORKINGS OF YOUR EXHAUST SYSTEM

Several problems with your engine can cause excessive or abnormal smoke production.

The fuel that burns in each of your car’s engine cylinders produces exhaust gases.

The gases leave your engine through valves before flowing through the exhaust manifold, the catalytic converter, and out the muffler / tailpipe.

When all parts of the exhaust system work as they should, the gases that leave your tailpipe will have no color. But a problem with the process will result in a visible cloud of smoke behind your car.

Exhaust smoke from vehicles that use gasoline as a fuel source can appear in multiple colors.

The most common colors for this smoke are black, white, or a grey/blue color. Diesel, because it has a higher oil base, can generally be black and sooty, especially when accelerating under high-load.

WHAT DIFFERENT COLORS OF EXHAUST SMOKE MEAN

1

WHITE SMOKE

White smoke is water vapor or another chemical vapor.

Because all exhaust systems produce some amount of water vapor, this will be more evident on a cold day, where you see cars all streaming a small amount of water vapor in the exhaust behind them.

All exhaust has some level of water vapor, and this is especially true when you first start your car for the day. If the white smoke coming from your exhaust system becomes excessive and persists in all temperatures, coolant may be leaking into the engine’s combustion chambers.

In these cases, a head gasket failure or cracked block is normally the cause. There are other times that gaskets on a part like an intake manifold can cause a leak of coolant into the combustion chamber, but this is less likely.

The function of a head gasket is to seal combustion chambers, but also act as a seal between the water passages of the block, and the head. Any problem with a head gasket will and can allow coolant into the combustion chamber or an oil passage.

Once this happens, a sweet-smelling, white smoke is likely to exit your tailpipe in the form of coolant being burne. At the same time, your coolant level will fall with no visible leaks anywhere, which is a dead giveaway of a head gasket issue.

To fix a head gasket is a major repair, and is outline further in our . A cracke cylinder head is another possible cause of the white smoke coming through your tailpipe, which is similar to a head gasket in that a crack in a coolant passage will and can also leak coolant into the combustion chamber.

In turbocharged vehicles, some turbos anyway, lack of coolant in the system can also cause overheating, which causes further damage and issues.

For DIY diagnosis, the next step would be to pressure-test the coolant system and determine where the coolant is going or coming from. This will determine if further engine tear-down is needed, and where.

2

BLACK SMOKE

Black smoke from the exhaust appears when the air/fuel ratio entering the engine is too rich with fuel. This can be caused by too much fuel entering the combustion chamber, or not enough air. Usually, the issue revolves around fuel.

This can be anything from a faulty fuel pressure regulator letting too high of fuel pressure pass through the system, to a leaking fuel injector. This could also be a faulty engine sensor, such as an O2 sensor.

converter unlimited

In most of these cases, a check engine light will follow, telling you that the system is running rich, and will tell you if a sensor isn’t functioning properly.

carburete vehicles, this same rich condition is caused from a carburetor not being properly adjuste, or defective parts within the carburetor.

fast acceleration and engine load is often met by the engine’s system over-fueling, which can lead to black smoke appearing on acceleration.

this is very normal, even to the point where high-performance turbo diesel engines can produce a ton of black smoke on acceleration, which led to the industry moniker of “rolling coal”.

a rich condition inside the combustion chamber will eventually foul out spark plugs, ruin the catalytic converter, and leave massive carbon deposits in the combustion chamber.

Ultimately, engine performance will suffer, and eventually, more serious damage can and will follow.

The good news with most modern engines is that chasing down the problem will be done with partial clues in the form of .

Everything going on in the engine, the various engine sensors will know, and will report. At that point, it is a matter of pinpointing the problem and fixing it.

3

BLUE, GRAY, OR OTHER COLORS OF SMOKE

In addition to the black and white smoke from exhaust systems that can signal problems with your car, a mix of other smoke colors can exit through your tailpipe.

Bluish gray or grayish-white smoke is an indicator that your engine is burning oil.

This produces a foul burnt oil smell to all the cars behind you, and if you’re one of those cars following someone who’s burning oil,

you’re quickly reaching for the A/C recirculation button in your car to stave off the horrible smell.

Burning oil can be caused by a few different problems.

All engines consume a small amount of oil no matter what,

but excessive consumption of oil is usually seen in the exhaust as bluish-tinted smoke.

Bad valve seals are one of the biggest culprits,

but worn-out piston rings, valve guides, a plugged PVC valve or crankcase ventilation system,

and even over-filling the crankcase with oil can all lead to oil consumption. The easiest thing to check, of course, is the oil level.

Over-filling your oil can be just as bad as under-filling, so be sure your oil is at the correct level. With all the other variants of oil consumption,

you will need to take a deeper dive into the engine to determine what’s causing the problem.

For DIY diagnosis, the next step would be a compression and leakdown test to determine whether the piston rings,

or valve guides are causing an issue.

Inspection of the crankcase ventilation system,

and the PCV valve must be done to determine that the system is properly ventilating between the crankcase and the intake.

Valve seals can be visually inspected for wear, and if necessary,

replaced even if the head/s remain on the engine.

GET PROFESSIONAL HELP

With engine diagnosis, sometimes a professional hand is needed. If you need help,  that can help determine what’s causing the smoke.

Advice, how-to guides, and car care information featured on  and AutoZone Advice & How-To’s are presented as helpful resources for general maintenance and automotive repairs from a general perspective only and should be used at your own risk. Information is accurate and true to the best of AutoZone’s knowledge, however, there may be omissions, errors or mistakes.
Be sure to consult your owner’s manual, , or a licensed, professional mechanic for vehicle-specific repair information. Refer to the service manual for specific diagnostic, repair and tool information for your particular vehicle. Always chock your wheels prior to lifting a vehicle.
Always disconnect the negative battery cable before servicing an electrical application on the vehicle to protect
its electrical circuits in the event that a wire is accidentally pierce or grounde.
Use caution when working with. Sulfuric acid is caustic and can burn clothing and skin or cause blindness. Always wear gloves and safety glasses and other personal protection equipment, and work in a well-ventilated area.
Should electrolyte get on your body or clothing, neutralize it immediately with a solution of baking soda and water. Do not wear ties or loose clothing when working on your vehicle.

WHY DO PEOPLE STEAL Converters Unlimited?

WHY DO PEOPLE STEAL converter unlimited?

The critical reason that people hear more and more about stolen converter unlimited s is that these parts are moneymakers. They consist of platinum, rhodium, and palladium, all of which are precious metals. Because of this, a converter’s scrap value can yield well over $200 per piece, and some larger, rare converters can even fetch over $1000, based on the metal’s current scrap rate.

Since 1975,r—however, some converters interest crooks more than others. For instance, trucks and SUVs are effortless to get under, which makes them an excellent target. The higher up your vehicle sits, the easier it is to steal the converter unlimited. And, usually a larger engine will have a larger converter with more metal content inside.

From 2019-2020, Los Angeles County reported a  In the state of California, there was over an 85% increase in converter replacement service.

WHY WOULD SOMEONE STEAL A CAT converter unlimited?

Crooks love converter unlimiteds because they contain precious metals they can sell. Scrap yards offer around $200 for converter unlimiteds and more for bigger, heavier ones. How, then, does a thief remove a converter unlimited?

Criminals usually use a portable reciprocating saw to remove it, aiming to take the converter off in less than a few minutes.

You might not be able to know that your converter unlimited was taken by looking at your vehicle, but once you start it, the sound of gargling open exhaust (think massive muffler leak) will immediately make it apparent. It will be loud – very loud, and louder when you accelerate and get on the road.

HOW MUCH IS A STOLEN converter unlimited WORTH?

Depending on the precious metal, thieves could sell a converter to a metal recycler for around $200. The recycler then removes the metal and resells it for over $5,000 per ounce. While there is no official record of converter unlimited thefts nationwide, crime is rising dramatically, increasing metal costs.

The unlucky auto owner will need to shell out $1,000 or more for a converter installation. If the thief breaks any additional exhaust components, such as cutting the oxygen sensors or destroying other exhaust work, expect the to go up.

HOW TO PREVENT converter unlimited THEFT

Preventing converter theft can be difficult. One thing to keep in mind is that the process of sawing a converter off is not quiet. Most thieves choose to do these in open parking lots at night, away from close detection. Fleet vehicles or trucks parked in open lots are often prime targets. Some thieves have become bolden though and have begun attacking neighborhoods. Use these tips to help prevent converter theft:

  • Park close to entrances and in well-lit areas. If you need to park your car in an open lot, choose an area close to the main road where passers-by might see thieves trying to steal it. If you notice cameras in the lot, park near them
  • Park your vehicle inside your garage, making sure to shut and lock the garage doors. If this cannot be done, avoid parking your truck or SUV especially farther away from the house – keep it close
  • Install an aftermarket alarm that can sense vibration
  • Install one of many available outdoor and night-vision security cameras and aim the camera at your parking area. While this may not prevent a thief from trying (no different than package thieves) it will give authorities video evidence that could help them find the perpetrator
  • Use your landscaping and other lower-riding vehicles to your advantage. Remember, a thief has to be able to easy get under more-desireable vehicles like SUV’s and Trucks. These thieves do not have time to jack a car up. For instance, if you have Truck and a lower car, and one side of your driveway has a retaining way, or hedge bushes, park your truck as close to that side as possible, and the car as close to the truck at the side. While they may not prevent theft, generally thieves are going to choose easy targets. You have to out-strategize the thief!

For more tips on protecting your converter from thieves or need replacement parts in the event of a converter theft, visit your local AutoZone store. If you need help with a converter theft replacement, you can view our that can help with a converter replacement.

Advice, how-to guides, and car care information featured on  and AutoZone Advice & How-To’s are presented as helpful resources for general maintenance and automotive repairs from a general perspective only and should be used at your own risk. Information is accurate and true to the best of AutoZone’s knowledge, however, there may be omissions, errors or mistakes.Be sure to consult your owner’s manual, a, an , or a licensed, professional mechanic for vehicle-specific repair information. Refer to the service manual for specific diagnostic, repair and tool information for your particular vehicle. Always chock your wheels prior to lifting a vehicle. Always disconnect the negative battery cable before servicing an electrical application on the vehicle to protect its electrical circuits in the event that a wire is accidentally pierced or grounded. Use caution when working with  Sulfuric acid is caustic and can burn clothing and skin or cause blindness. Always wear gloves and safety glasses and other personal protection equipment, and work in a well-ventilated area. Should electrolyte get on your body or clothing, neutralize it immediately with a solution of baking soda and water. Do not wear ties or loose clothing when working on your vehicle.

HOW MUCH DOES Converters Unlimited COST?

HOW MUCH DOES Converters Unlimited COST?

In your history of car-ownership, chances are you’ve run into a problem or concern on your converter unlimited.

Whether it’s a converter that’s rusted through, making a rattling noise, or plugge up, damage to your converter unlimited can set you back with a big-cost repair bill. Often, you’re left wondering exactly what in the world it does in the first place. For all of that, we’ll explain.

WHAT IT DOES

In simplest terms, aconverter unlimited  shares a similar size and shape to a small muffler in your exhaust and lives in the exhaust system just like a muffler. In some ways, it also helps to mute exhaust sounds, but that’s not its purpose.

converter unlimited were first introduced in the mid-1970’s as a way to contain and help fully combust and convert items within the exhaust that prior to those times, were simply exiting into the atmosphere.

A converter is compose of a metal can, much like a muffler. Inside that can is a metallic honeycomb element that works to convert these hot exhaust gases into items that are less harmful to the environment as they move through the exhaust and out into the air.

In cars built after 1995, a downstream oxygen sensor helps to monitor and make sure the converter is performing properly.

Over time, a converter unlimited can lead a rough life to failure. In Northern climates, salt spray and rust can lead to a complete corrosion of the body of the converter, and because of that, many now are made from stainless steel.

This failure causes a massive exhaust leak, where many times one of the connecting flanges fails, giving you a complete exhaust leak and waking up every neighbor in your neighborhood when you start your car in the morning!

On the inside, the honeycomb material can break down and fracture, causing a knocking or rattling sound from within the exhaust. This material can also become clogged and contaminated with soot, burned oil or antifreeze, and eventually cause a massive exhaust restriction or complete blockage.

In all of these cases, a new converter unlimited will be needed, and often times, a Check Engine Light will accompany this.

TYPES OF CAT CONVERTERS

There are a few fitment options when it comes to converter unlimited:

  • These are built for your specific year, make, and model of vehicle for easy installation.
  •  These are not built for a specific vehicle, so they’re a little more work to install.

There are also a few options as far as performance goes:

  • Federal: These devices function according to the specifications laid out by the Federal Government and meet emissions standards in most states.
  • California or CARB: These devices are built to meet the more stringent emissions standards laid out by the California Air Resources Board (CARB). These are needed in California and a few other states including New York, Colorado, and Maine.

Make sure to get a converter unlimited that meets your state’s emissions guidelines, otherwise you won’t pass emissions.

HOW MUCH DOES A converter unlimited REPLACEMENT COST?

Part of the scare and frustration of converter unlimiteds is the fact that prices for replacement vary wildly. The main difference in lies within direct-fit vs a universal fit unit.

For many vehicles, a muffler shop can easily weld in a universal replacement converter for $2-300.00. This is accomplished

by cutting out the old converter from the exhaust section and welding or clamping in a new one.

On many newer vehicles, the converter is often incorporated into either an elaborate down-pipe section from the engine, or incorporated into the exhaust manifold itself, and in these cases, a direct-fit converter is the only option.

Direct-fit converters are generally bolt-on items, that are replaced by unbolting the flanges that attach it and bolting in a new unit.

Because they are more complex, they are often very costly compared to their universal counterparts. For direct-fit options, a replacement can cost anywhere from $300.00 to $2,500.00, depending on the model, for just the cost of the part.

You should also think about labor costs, which could cost between $70 and $130 an hour to install the converter. The time it takes to finish the job will vary depending on the specific vehicle involved.

If you do this job yourself, you will save the labor costs, but many times, the actual cost of the converter unlimited is the expensive portion. While the job can take some time, it’s often not too difficult, especially if you buy a direct replacement converter unlimited.

BAD converter unlimited SYMPTOMS

Like any part, component, or accessory on a car, the converter unlimited won’t last forever. It’s important to recognize the warning signs that this part is dying and no longer doing its job effectively.

If you need a new one, you can start researching the converter unlimited replacement cost, and explore different manufacturer’s options.

Some signs it is time for replacement include:

  • Exhaust leak directly under the cabin of the vehicle or near the firewall.
  • You hear a rattling sound directly under the cabin when your car is idling.
  • You smell a foul rotten egg odor coming from the exhaust. You may notice this as you drive, while you’re in idle or when you’re standing outside of your vehicle while it’s running.
  • Loss of power or acceleration in the vehicle.
  • A mechanic diagnosing these issues may notice that the converter unlimited is hot or even glowing red.

WHAT HAPPENS IF YOU IGNORE PROBLEMS

Anytime you realize the converter unlimited may be suspect, you need to take your vehicle to a mechanic right away. Don’t let the  repair cost scare you. This is not an issue you can put off for a long period of time. Other signs may come in other forms. For example, you may notice a big drop in your vehicle’s fuel economy.

Continued problems can lead to a sluggish engine, engine damage, and engi

ne failure. Many times, engine codes like  but issues with engine performance could be causing this. Addressing the concerns right away could save you a lot of stress and money.

Even if you’re lucky enough to avoid major engine problems, you can’t legally drive a vehicle with a bad converter unlimited in many states. In order to register your car, most states require an emissions or smog test. Your car will fail this test if the converter unlimited is not in good shape.

To help with any converter unlimited problems, you can search here for that can help diagnose and repair. If you want to tackle the repair yourself, AutoZone carries a selection of universal and direct-fit converters for replacement.

. Whether it’s a converter that’s rusted through, making a rattling noise, or plugged up, damage to your converter unlimited can set you back with a big-cost repair bill. Often, you’re left wondering exactly what in the world it does in the first place. For all of that, we’ll explain.

WHAT IT DOES

In simplest terms, a  converter unlimited shares a similar size and shape to a small muffler in your exhaust and lives in the exhaust system just like a muffler.

In some ways, it also helps to mute exhaust sounds, but that’s not its purpose. converter unlimited were first introduced in the mid-1970’s as a way to contain and help fully combust and convert items within the exhaust that prior to those times, were simply exiting into the atmosphere.

A converter is composed of a metal can, much like a muffler. Inside that can is a metallic honeycomb element that works to convert these hot exhaust gases into items that are less harmful to the environment as they move through the exhaust and out into the air.

In cars built after 1995, a downstream oxygen sensor helps to monitor and make sure the converter is performing properly.

Over time, a converter unlimited  can lead a rough life to failure. In Northern climates, salt spray and rust can lead to a complete corrosion of the body of the converter, and because of that, many now are made from stainless steel.

This failure causes a massive exhaust leak, where many times one of the connecting flanges fails, giving you a complete exhaust leak and waking up every neighbor in your neighborhood when you start your car in the morning!

On the inside, the honeycomb material can break down and fracture, causing a knocking or rattling sound from within the exhaust. This material can also become clogged and contaminated with soot, burned oil or antifreeze, and eventually cause a massive exhaust restriction or complete blockage.

In all of these cases, a new converter unlimited will be neede, and often times, a Check Engine Light will accompany this.

TYPES OF CAT converter unlimited

There are a few fitment options when it comes to converter unlimited

  • These are built for your specific year, make, and model of vehicle for easy installation.
  •  These are not built for a specific vehicle, so they’re a little more work to install.

There are also a few options as far as performance goes:

  • Federal: These devices function according to the specifications laid out by the Federal Government and meet emissions standards in most states.
  • California or CARB: These devices are built to meet the more stringent emissions standards laid out by the California Air Resources Board (CARB).
  • These are neede in California and a few other states including New York, Colorado, and Maine.

Make sure to get a  converter unlimited that meets your state’s emissions guidelines, otherwise you won’t pass emissions.

HOW MUCH DOES A converter unlimited REPLACEMENT COST?

Part of the scare and frustration of  converter unlimited is the fact that prices for replacement vary wildly. The main difference in lies within direct-fit vs a universal fit unit. For many vehicles, a muffler shop can easily weld in a universal replacement converter for $2-300.00.

This is accomplishe by cutting out the old converter from the exhaust section and welding or clamping in a new one. On many newer vehicles, the converter is often incorporate into either an elaborate down-pipe section from the engine, or incorporate into the exhaust manifold itself, and in these cases, a direct-fit converter is the only option.

Direct-fit converters are generally bolt-on items, that are replace by unbolting the flanges that attach it and bolting in a new unit.

Because they are more complex, they are often very costly compare to their universal counterparts.

For direct-fit options, a replacement can cost anywhere from $300.00 to $2,500.00, depending on the model, for just the cost of the part. You should also think about labor costs, which could cost between $70 and $130 an hour to install the converter. The time it takes to finish the job will vary depending on the specific vehicle involved.

If you do this job yourself, you will save the labor costs, but many times, the actual cost of the catalytic converter is the expensive portion. While the job can take some time, it’s often not too difficult, especially if you buy a direct replacement converter unlimited.

BAD CATALYTIC CONVERTER SYMPTOMS

Like any part, component, or accessory on a car, the converter unlimited won’t last forever. It’s important to recognize the warning signs that this part is dying and no longer doing its job effectively.

If you need a new one, you can start researching the converter unlimited replacement cost, and explore different manufacturer’s options.

Some signs it is time for replacement include:

  • Exhaust leak directly under the cabin of the vehicle or near the firewall.
  • You hear a rattling sound directly under the cabin when your car is idling.
  • You smell a foul rotten egg odor coming from the exhaust. You may notice this as you drive, while you’re in idle or when you’re standing outside of your vehicle while it’s running.
  • Loss of power or acceleration in the vehicle.
  • A mechanic diag
  • nosing these issues may notice that the converter unlimited is hot or even glowing red.

WHAT HAPPENS IF YOU IGNORE PROBLEMS

Anytime you realize the converter unlimited may be suspect, you need to take your vehicle to a mechanic right away. Don’t let the converter unlimited repair cost scare you.

This is not an issue you can put off for a long period of time. Other signs may come in other forms. For example, you may notice a big drop in your vehicle’s fuel economy.

Continued problems can lead to a sluggish engine, engine damage, and engine failure. Many times, engine codes like  but issues with engine performance could be causing this.

Addressing the concerns right away could save you a lot of stress and money. Even if you’re lucky enough to avoid major engine problems, you can’t legally drive a vehicle with a bad converter unlimited in many states.

In order to register your car, most states require an emissions or smog test. Your car will fail this test if the converter unlimited is not in good shape.

To help with any converter unlimited problems, you can search here for that can help diagnose and repair. If you want to tackle the repair yourself, AutoZone carries a selection of universal and direct-fit converters for replacement.

Rough Driving and Acceleration

Rough Driving and Acceleration

As your exhaust goes unregulated, your vehicle will drive more roughly. Your engine usually forces your exhaust through your converter unlimited. Without this component in place, this forceful exhaust push will lead to jarring, uneven acceleration.

Annual Vehicle Inspection Failure

Without your converter unlimited, you will fail both your NC safety inspection and your NC emissions inspection. While the emissions inspection failure may seem obvious, you might be wondering why a missing catalytic converter would cause you to fail your safety inspection.

Your annual safety inspection includes an exhaust system check, which checks specifically for removed and tampered components. This includes your converter unlimited , as well as your muffler, exhaust pipe, PCP valve, and EGR valve, among others.

As such, you will be unable to renew your vehicle registration without aconverter unlimited . You can find more information on exhaust system checks here on our list of everything checked during your annual safety inspection.

Harmful Car Emissions

Your converter unlimited is named as such because it converts toxins into less harmful byproducts, such as water vapor and carbon dioxide. Without this component, your vehicle will no longer be filtering and reducing harmful emissions, including hydrocarbons, nitrogen oxides, and carbon monoxide. Not only is this bad for the environment, but it can also lead to harmfully poor air quality. When you park in your garage, for example, these toxic pollutants can find their way into your home.

Avoiding a $250 Fine

Not everyone who drives without a converter unlimited is the victim of theft. Some individuals choose to remove their converter unlimiteds to boost their horsepower. If authorities find that you removed your converter unlimited on purpose, it can lead to a hefty fine of $250.

This does not apply to stolen converter unlimited. The fine is delivered “for instructing or allowing a person to tamper with an emission control device of the vehicle so as to make the device inoperative or fail to work properly.” However, if your converter unlimited was, in fact, stolen but you try to avoid replacement with workarounds, your efforts might resemble the efforts of a driver trying to tamper with their emissions system. This is also why it is important to report a stolen converter unlimited right away.

How Can You Prevent converter unlimited Theft?

Thankfully, there are a few preventative measures you can take to deter the theft of your converter unlimited.

Install a Protective Device

converter unlimited theft has become so prominent that companies have started to sell protective devices. These installations make it impossible for anyone to cut off your converter unlimited . Unfortunately, high-quality devices and their installation will likely run you a few hundred bucks. However, it could save you thousands of dollars on converter unlimited replacement.

You can learn a little more about Cat Security—one of these protective devices—in this video from our experts, and see the final installation here.

Vibration-Triggered Alarms

Some newer vehicles have a security setting that triggers the alarm when it senses vibrations. The sawing of your converter unlimited will be enough to set off these alarms.

Mindful Parking

When you are at home, you can park in the garage to help avoid  converter unlimited theft. What about when you are on the go? When your garage is not an option, here are some parking tips to keep in mind:

  • Brightly-lit areas: Parking under street lights or in brightly-lit locations can help deter theft.
  • Highly populated locations: If the lot or parking garage you are in is seeing a lot of foot traffic, it will be hard for someone to steal your converter unlimited without being caught.
  • Security camera: Keep an eye out for security cameras in your parking area and try to find a spot visible to the cameras.

At best, these practices can deter the theft of your converter unlimited . Otherwise, it may help the authorities catch the individual who stole your vehicle parts.

Chapel Hill Tire  converter unlimited Services

Chapel Hill Tire has the converter unlimited protective devices you need to maintain your peace of mind and keep your vehicle protected. We sell and install these devices to help our drivers prevent converter unlimited theft.

How a Three-Way converter unlimited Works

How a Three-Way converter unlimited Works

3-way converter unlimited is a sophisticate device used in the exhaust system of many modern petrol engine vehicles.

It converts harmful gases in the engine exhaust to relatively harmless gases.

Why should we use three-way converter unlimited?

The exhaust gases from an engine contain harmful substances such as oxides of nitrogen (NOx), carbon monoxide (CO) and Hydrocarbons (HC). These substances produce extreme environment hazards. 3-way converter unlimited  convert these harmful substances to less harmful nitrogen (N2), carbon-di-oxide (CO2) and water (H2O).

Working:

A three-way converter unlimited makes use of two catalysts to convert harmful gases to harmless gases. They are:

  1. Reduction Catalyst and
  2. Oxidation Catalyst

The reduction catalyst is made of platinum and rhodium while the oxidation catalyst is made of platinum and palladium. Both the catalysts have a ceramic honeycomb structure.

Stage 1 – Reduction converter unlimited:

The exhaust gases are first sent over the reduction catalyst (which is made of platinum and rhodium). It converts oxides of nitrogen (NOx) to nitrogen (N2) and oxygen (O2). The following reactions take place when the exhaust gases pass over the reduction catalyst.

2NO → N2 + O2

2NO2 → N2 + 2O2

The reduction catalyst simply rips off nitrogen and oxygen from the oxides of nitrogen. As you might know, nitrogen and oxygen are harmless gases while oxides of nitrogen are really harmful to the environment.

Stage 2 – Oxidation Catalyst:

Exhaust gases that are free of oxides of nitrogen (NOx) are then sent over the oxidation catalyst (made of  platinum and palladium). The oxidation catalyst coverts carbon-monoxide (CO) and hydrocarbons (HC) in the gases into carbon-di-oxide (CO2) and water (H2O).

The following reactions takes place when the exhaust gases pass over the oxidation catalyst:

2CO + O2→ 2CO2

HC + O2 → CO2 + H2O

Note: The second reaction (above) is a generalized reaction. In it, HC stands for hydrocarbon. HC might be methane, ethane or other hydrocarbon.

The gases that finally come out of the catalyst chamber are N2, CO2, and H2O. 3-way converter unlimited are so name because they are capable of eliminating three pollutants – NOx, CO and HC.

What IS converter unlimited In Cars & How Does It Work?

What IS converter unlimited In Cars & How Does It Work?

What is a converter unlimited? The converter unlimited  or ‘Cat-Con’ is a mechanical device. It reduces the harmful emissions created in the exhaust system of an engine. It is an important device as it works …

The converter unlimited  or ‘Cat-Con’ is a mechanical device. It reduces the harmful emissions created in the exhaust system of an engine. It is an important device as it works with the harmful gases, which the engine creates during combustion of fuel. The main purpose of a catalytic converter is to reduce exhaust emissions.

Engine Exhaust System
Engine Exhaust System

The Cat-Con reduces the harmful exhaust gases through chemical reactions. It reacts with the harmful pollutants in the exhaust gases and turns them into lesser harmful gases. The converter unlimited  consists of a special catalyst. It is made of platinum and palladium which carries out the chemical reactions.

Construction of converter unlimited

The  converter unlimited housing consists of a honeycomb core from inside. It is coated with precious metals such as platinum and rhodium. These metals react with the engine’s exhaust gases. They reduce the toxic contents of the gases and turn them into carbon dioxide and water.

Construction of catalytic converter
Construction of catalytic converter

At first, it reacts with the carbon monoxide generated by the combustion of gasoline. It also reacts with the hydrocarbons formed by unburned fuel and other nitrogen oxide emissions. Thus, the cat-con converts these gases into less harmful by-products which are the carbon-di-oxide, water vapor, and nitrous emissions.

Types of converter unlimited

There are three different Types of Cat-Cons. The first type is the oxidation catalyst. It reduces harmful pollutants such as the carbon monoxide (CO) and fuel hydrocarbons (HC) in the exhaust. Simultaneously, it often uses a secondary air injection. However, the oxidation catalyst only reduces a portion of the pollutants.

Dual-bed:

The second type is the dual-bed converter unlimited

which offers more perfection. It works in two stages. There are two elements which are situated one behind the other. The first stage helps in reducing the amount of nitrogen oxide emissions. The second stage reacts with the hydrocarbons created by unburned fuel and carbon mono oxide. The manufacturers also provide the secondary air injection in the two-stage type cat-con.

Three-Way converter unlimited

The last type is the Three Way converter unlimited  . The Three-way catalyst helps in converting the harmful gases exhausted from the engine into harmless gases. The engine exhaust gases contain hazardous substances that cause damage to the environment. These include the oxides of nitrogen, hydrocarbons and carbon monoxide. The three-way catalyst converts them into less harmful carbon-di-oxide, water, and nitrogen.

Catalytic-Converter Honeycomb structure
converter unlimited Honeycomb structure (Image courtesy: Eastern Catalytic)

The three-way cat-con is the only device which reduces all the three pollutants in one go. It functions most economically. Thus, most manufacturers employ a three-way type in their vehicles which need to meet stringent emission standards.

Working of the Three-Way converter unlimited:

Furthermore, the three-way converter unlimited uses two catalysts; namely reduction catalyst and an oxidation catalyst. The oxidation catalyst is made of palladium and platinum whereas reduction catalyst is of rhodium and platinum. However, both of them come with a ceramic honeycomb structure. Besides, it is placed in a muffler like a compact unit which fits onto the exhaust pipe. Mainly, the automotive industry uses the Three-way Cat-con. This is because the vehicles have to pass many regulations for emission control.

Three-way Catalytic Converter
Three-way converter unlimited

Thus, the converter unlimited plays an important role in reducing the amount of pollution created. It also reduces the harmful emissions and gases created in the engine and the exhaust systems of all the cars across the globe.

Furthermore, for more information on cat-cons please click here:

How converter unlimited Work

How converter unlimited Work

converter unlimited Work .There are millions of cars on the road in the United States, and each one is a source of air pollution. Especially in large cities,the amount of pollution that all the cars produce together can create big problems.

To solve those problems, cities, states and the federal government create clean-air laws that restrict the amount of pollution that cars can produce.

Over the years,automakers have made many refinements to car engines and fuel systems to keep up with these laws. One of these changes came about in 1975 with an interesting device called a converter unlimited. The job of the converter unlimited  is to convert harmful pollutants into less harmful emissions before they ever leave the car’s­ exhaust system.converter unlimited are amazingly simple devices, so it is incredible to see how big an impact they have.In this article, you will learn which pollutants are produced by an engine and

how a converter unlimited deals with each of these pollutants to help reduce

 Types Two-way converter unlimited

A two-way converter unlimited has two simultaneous tasks:

Oxidation of carbon monoxide to carbon dioxide: 2CO + O2 → 2CO2

Oxidation of unburnt hydrocarbons (unburnt and partially-burnt fuel) to carbon dioxide and water: CxH2x+2 + [(3x+1)/2] O2 → xCO2 + (x+1) H2O (a combustion reaction)

This type of converter unlimited is widely used on diesel engines to reduce hydrocarbon and carbon monoxide emissions.

They were also used on gasoline engines in USA market automobiles until 1981.

Due to their inability to control nitrous oxide NOHYPERLINK “http://en.wikipedia.org/wiki/NOx”x, they were superseded by three-way converters.

Three-way converter unlimited

Since 1981, three-way converter unlimited have been used in vehicle emission control systems in North America ny other countries on road going vehicles.

A three-way  has three simultaneous tasks:

Reduction of nitrogen oxides to nitrogen and oxygen: 2NOx → xO2 + N2

Oxidation of carbon monoxide to carbon dioxide: 2CO + O2 → 2CO2

Oxidation of unburnt hydrocarbons (HC) to carbon dioxide and water: CxH2x+2 + [(3x+1)/2]O2 → xCO2 + (x+1)H2O

These three reactions occur most efficiently when the converter unlimited receives exhaust from an engine running slightly above the stoichiometric point.

This point is between 14.6 and 14.8 parts air to 1 part fuel, by weight, for gasoline. The ratio for LPG, natural gas and ethanol fuels is slightly different, requiring modified fuel system settings when using those fuels. Generally, engines fitted with 3-way converter unlimited are equipped with a computerized closed-loop feedback fuel injection system using one or more oxygen sensors, though early in the deployment of 3-way converters, carburetors equipped for feedback mixture control were used.

While a 3-way catalyst can be used in an open-loop system, NOx reduction efficiency is low. Within a narrow fuel/air ratio band surrounding stoichiometry, conversion of all three pollutants is nearly complete. However, outside that band, conversion efficiency falls very rapidly.

When there is more oxygen than required, the system is said to be running lean, and the system is in oxidizing condition. In that case, the converter’s two oxidizing reactions (oxidation of CO and hydrocarbons) are favoured, at the expense of the reduction of NOx. When there is excessive fuel, the engine is running rich; the reduction of NOx is favoured, at the expense of CO and HC oxidation.

 Oxygen storage

Three-way converter unlimited can store oxygen from the exhaust gas stream, usually when the air fuel ratio goes lean.[5] When insufficient oxygen is available from the exhaust stream, the stored oxygen is released and consumed (see cerium(IV) oxide). This lean-ness occurs either when oxygen derived from NOx reduction is unavailable or certain maneuvers such as hard acceleration enrich the mixture beyond the ability of the converter to supply oxygen.

 Unwanted reactions

Unwanted reactions can occur in the three-way catalyst, such as the formation of odiferous hydrogen sulfide and ammonia. Formation of each can be limited by modifications to the washcoat and precious metals used. It is difficult to eliminate these byproducts entirely. Sulfur-free or low-sulfur fuels eliminate or reduce hydrogen sulfide.

For example, when control of hydrogen sulfide emissions is desired, nickel or manganese is added to the washcoat. Both substances act to block the adsorption of sulfur by the washcoat. Hydrogen sulfide is formed when the washcoat has adsorbed sulfur during a low temperature part of the operating cycle, which is then released during the high temperature part of the cycle and the sulfur combines with HC.

 For diesel engines

For compression-ignition (i.e., diesel) engines, the most commonly used converter unlimited is the diesel oxidation catalyst. This catalyst uses O2 (oxygen) in the exhaust gas stream to convert CO (carbon monoxide) to CO2 (carbon dioxide) and HC (hydrocarbons) to H2O (water) and CO2. These converters often operate at 90% efficiency, virtually eliminating diesel odor and helping to reduce visible particulates (soot). But they cannot reduce NOx because chemical reactions always occur in the simplest possible way, and the existing O2 in the exhaust gas stream would react first.

To reduce NOx on a compression ignition engine, the chemical composition of the exhaust must first be changed. Two main techniques are used: exhaust gas recirculation (EGR) and selective catalytic reduction (SCR). NOx trapping (with NOx absorbers) is a third method, but as of yet (2010), is not widely used.

Diesel engine exhaust contains relatively high levels of particulate matter (soot), consisting in large part of elemental carbon. converter unlimited cannot clean up elemental carbon, though they do remove up to 90% of the soluble organic fraction[citation needed], so particulates are cleaned up by a soot trap or diesel particulate filter (DPF). In the United States, all on-road heavy-duty vehicles powered by diesel and built after 1 January 2007 must be equipped with a converter unlimited and a diesel particulate filter.[6]

Instead of catalysis, a reagent such as ammonia pyrolyzed in situ from urea, is sometimes used to reduce the NOx into nitrogen. One trademark product to do this is AdBlue.

 For lean-burn engines

For lean burn spark ignition engines, an oxidation catalyst is used in the same manner as in a diesel engine.

 Installation

Many vehicles have a pre-catalyst located close to the engine’s exhaust manifold. This unit heats up quickly due to its proximity to the engine, and reduces cold-engine emissions by burning off hydrocarbons from the extra-rich mixture used in a cold engine.

Many three-way converter unlimited utilize an air injection tube between the first (NOx reduction) and second (HC and CO oxidation) stages of the converter. This tube is fed by a secondary air injection system. The injected air provides oxygen for the catalyst’s oxidizing reaction. These systems also sometimes include an upstream air injector to admit oxygen to the exhaust system before it reaches the converter unlimited. This precleans the extra-rich exhaust from a cold engine, and helps bring the converter unlimited quickly up to operating temperature.

Some newer systems do not employ air injection. Instead, they provide a constantly varying mixture that quickly and continually cycles between lean and rich to keep the first catalyst (NOx reduction) from becoming oxygen loaded, and to keep the second catalyst (CO oxidization) sufficiently oxygen-saturated. They also utilize several oxygen sensors to monitor the exhaust, at least one before the converter unlimited for each bank of cylinders, and one after the converter. Some systems contain the reduction and oxidation functions separately rather than in a common housing.

 Damage

 Poisoning

Catalyst poisoning occurs when the converter unlimited is exposed to exhaust containing substances that coat the working surfaces, encapsulating the catalyst so that it cannot contact and treat the exhaust. The most notable contaminant is lead, so vehicles equipped with can only be run on unleaded gasoline. Other common catalyst poisons include manganese primarily from the gasoline additive MMT, and silicone which can enter the exhaust stream if the engine has a leak allowing coolant into the combustion chamber. Phosphorus is another catalyst contaminant. Although phosphorus is no longer used in gasoline, it (and zinc, another low-level catalyst contaminant) was until recently widely used in engine oil antiwear additives such as ZDDP. Beginning in 2006, a rapid phaseout of ZDDP in engine oils began.[citation needed]

Depending on the contaminant, catalyst poisoning can sometimes be reversed by running the engine under a very heavy load for an extended period of time. The increased exhaust temperature can sometimes liquefy or sublimate the contaminant, removing it from the catalytic surface. However, removal of lead deposits in this manner is usually not possible due to lead’s high boiling point.

 Meltdown

Any condition that causes abnormally high levels of unburned hydrocarbons – raw or partially-burnt fuel – to reach the converter will tend to significantly elevate its temperature, bringing the risk of a meltdown of the substrate and resultant catalytic deactivation and severe exhaust restriction. Vehicles equipped with OBD-II diagnostic systems are designed to alert the driver of a misfire condition, along with other malfunctions, by means of the “Check Engine” light on the dashboard.

 Regulations

Emissions regulations vary considerably from jurisdiction to jurisdiction. In North America, most spark ignition engines of over 25 brake horsepower (19 kW) output built after January 1, 2004 are equipped with three-way converter unlimited . In Japan, a similar set of regulations came into effect January 1, 2007, while the European Union has not yet enacted analogous regulations. Most automobile spark ignition engines in North America have been fitted with s since the mid-1970s, and the technology used in non-automotive applications is generally converter unlimited based on automotive technology.

Regulations for diesel engines are similarly varied, with some jurisdictions focusing on NOx (nitric oxide and nitrogen dioxide) emissions and others focusing on particulate (soot) emissions. The regulatory diversity is challenging for manufacturers of the engine as it may not be economical to design an engine to meet two sets of regulations.

Regulations of fuel quality vary across jurisdictions. In North America, Europe, Japan, and Hong Kong, gasoline and diesel fuel are highly regulated, and CNG and LPG are being reviewed for regulation. In most of Asia and Africa, the regulations are often lax – in some places sulfur content of the fuel can reach 20,000 parts per million (2%). Any sulfur in the fuel can be oxidized to SO2 (sulfur dioxide) or even SO3 (sulfur trioxide) in the combustion chamber. If sulfur passes over a catalyst

 Negative aspects

Some early converter designs greatly restricted the flow of exhaust, which negatively affected vehicle performance, driveability, and fuel economy.[7] Because they were used with carburetors incapable of precise fuel/air mixture control, they could overheat and set fire to flammable materials under the car.[8] Removing a modern catalytic converter in new condition will only slightly increase vehicle performance without retuning,[9] but their removal or “gutting” continues.[7]HYPERLINK “http://en.wikipedia.org/wiki/Catalytic_converter#cite_note-9″[10] The exhaust section where the converter was may be replaced with a welded-in section of straight pipe, or a flanged section of “test pipe” legal for off-road use that can then be replaced with a similarly fitted converter-choked section for legal on-road use, or emissions testing.[9] In the US and many other jurisdictions, it is illegal to remove or disable a catalytic converter for any reason other than its immediate replacement[citation needed]; vehicles without functioning catalytic converters generally fail emission inspections. The aftermarket supplies high-flow converters for vehicles with upgraded engines, or whose owners prefer an exhaust system with larger-than-stock capacity.[11]

 Warm-up period

Most of the pollution put out by a car occurs during the first five minutes before the converter unlimited has warmed up sufficiently.[12]

 Environmental impact

converter unlimited have proven to be reliable and effective in reducing noxious tailpipe emissions. However, they may have some adverse environmental impacts in use:

The requirement for a rich burn engine to run at the stoichiometric point means it uses more fuel than a “lean burn” engine running at a mixture of 20:1 or less. This increases the amount of fossil fuel consumed and the carbon dioxide emissions of the vehicle. However, NOx control on lean burn engines is problematic.

Although converter unlimited are effective at removing hydrocarbons and other harmful emissions, they do not solve the fundamental problem created by burning a fossil fuel. In addition to water, the main combustion product in exhaust gas leaving the engine – through a converter unlimited or not – is carbon dioxide (CO2).[13] Carbon dioxide produced from fossil fuels is one of the greenhouse gases indicated by the Intergovernmental Panel on Climate Change (IPCC) to be a “most likely” cause of global warming.[14] Additionally, the U.S. Environmental Protection Agency (EPA) has stated catalytic converters are a significant and growing cause of global warming, due to their release of nitrous oxide (N2O), a greenhouse gas over 300 times more potent than carbon dioxide.[15]

converter unlimited production requires palladium or platinum; part of the world supply of these precious metals is produced near the Russian city of Norilsk, where the industry (among others) has caused Norilsk to be added to Time Magazine’s list of most polluted places.[16]

Theft

Due to the external location and the use of valuable precious metals including platinum, palladium, and rhodium, converters are a target for thieves. The problem is especially common among late-model Toyota trucks and SUVs, due to their high ground clearance and easily-removed bolt-on converter unlimited . Welded-in converters are also at risk of theft from SUVs and trucks, as they can be easily removed.[17]HYPERLINK “http://en.wikipedia.org/wiki/Catalytic_converter#cite_note-17″[18] Theft removal of the converter can often inadvertently damage the car’s wiring or fuel line resulting in dangerous consequences. Rises in metal costs in the United States during recent years have led to a large increase in theft incidents of the converter,[19] which can then cost as much as $1000 to replace.[20]

Diagnostics

Various jurisdictions now legislate on-board diagnostics to monitor the function and condition of the emissions control system, including the converter unlimited. On-board diagnostic systems take several forms.

 Temperature sensors

Temperature sensors are used for two purposes. The first is as a warning system, typically on 2-Way converter unlimited  such as are still sometimes used on LPG forklifts. The function of the sensor is to warn of converter unlimited temperature above the safe limit of 750 °C (1,380 °F). More recent  converter unlimited designs are not as susceptible to temperature damage and can withstand sustained temperatures of 900 °C (1,650 °F).[citation needed] Temperature sensors are also used to monitor catalyst functioning – usually two sensors will be fitted, with one before the catalyst and one after to monitor the temperature rise over the converter unlimited core. For every 1% of CO in the exhaust gas stream the exhaust gas temperature will rise by 100°C.[citation needed]

Oxygen sensors

The Oxygen sensor is the basis of the closed loop control system on a spark ignited rich burn engine, however it is also used for diagnostics. In vehicles with OBD II, a second oxygen sensor is fitted after the converter unlimited to monitor the O2 levels. The on-board computer makes comparisons between the readings of the two sensors. If both sensors give the same output, the computer recognizes the converter unlimited is not functioning or removed, and will operate a ‘check engine’ light and retard engine performance. Simple “oxygen sensor simulators” have been developed to circumvent this problem by simulating the change across the converter unlimited with plans and pre-assembled devices available on the internet, though these are not legal for on-road use.[21] Similar devices apply an offset to the sensor signals, allowing the engine to run a more fuel economical lean burn that may however damage the engine or the converter unlimited .[22]

NOx sensors

NOx sensors are extremely expensive and are generally only used when a compression ignition engine is fitted with a selective catalytic reduction (Sconverter unlimited WorkR) converter, or a NOx absorber catalyst in a feedback system. When fitted to an SCR system, there may be one or two sensors. When one sensor is fitted it will be pre-catalyst, when two are fitted the second one will be post catalyst. They are utilized for the same reasons and in the same manner as an oxygen sensor – the only difference is the substance being monitored.

converter unlimited thefts are on the rise

Catalytic converter thefts are on the rise

The Waco Police Department issued a warning about the increase in converter unlimited thefts statewide.

Waco detectives were working on more than 100 active cases of converter unlimited thefts, according to their Facebook post.

Here’s some information on converter unlimited and what to do if you become a victim.

Why would thieves target converter unlimited?

converter unlimiteds contain platinum, rhodium and palladium.

The metals are expensive, and thieves sell the converters to scrap yards for $150 to $200 per piece.

it depending on the size of the converter and the current rate on the metals inside it, according to The Spruce.

The rate of converter unlimited theft varies depending on the current prices of the metals inside it.

The price increase of the metals typically result in an increase in thefts.

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Thieves often target taller vehicles like pickup trucks or SUVs

because they can easily fit under the vehicle to access the converter unlimited, according to The Spruce.

How do you know if your converter unlimited steal?

It’s hard to tell if your converter unlimited steal just by looking at your vehicle. However, you’ll know when you start the engine.

Your vehicle may make a loud rumbling sound when you turn on the engine that gets louder when you hit the gas if your catalytic converter is missing, according to The Spruce.

“The exhaust is not working properly, so the vehicle also drives rougher than usual, often with a sense of sputtering as you change speed,” The Spruce said.

If you suspect your converter unlimited is stolen, go to the back of your vehicle and look underneath.

“The converter unlimited is a round canister that connects two pieces of piping in the exhaust.

You will see a gaping space in the middle of your exhaust if the converter is missing, and you will likely see signs of the piping being cut away.”

Toxic fumes will likely be easy to smell without it, too, according to the Balance.

How can you prevent converter unlimited theft?

Try to make it a habit to park in well-lit areas.

Keep your car in a garage with the door closed when the vehicle is not in use if possible.

Parking close to a building entrance when parking in a public lot may also help prevent thefts as there is more pedestrian traffic in that area.

Remember that the location of your car may also be a factor.

If you are regularly parking in one area for a long period of time, such as a shopping mall or mass commuter parking lot, thieves have more time to access your vehicle and steal the converter unlimited, according to the Balance.

You can consider engraving your vehicle identification number (VIN) on the catalytic converter which may help alert a scrap dealer that it was stolen and make it easier to identify the owner, according to The Spruce.

Another tip is to try calibrating your car’s alarm to set off when it detects vibration.

What do you do if your converter unlimited steal?

If you are a victim of this type of theft, immediately notify the police department so the case can be documented.

If you have your VIN number engraved on the device, give them that number as well.

The Spruce recommends calling local scrap yards to inform them of the theft, especially if there is an engraved number on the converter that they can verify.

You can also give them your phone number so you are notified in case your converter shows up at a scrap shop.

damaged converter unlimited

damaged converter unlimited

Since there are no moving parts on a converter unlimited, you would expect that they would be fairly durable and long-lasting. They are but, in spite of all the advancements in converter unlimited  technology, they still fail. Many times, converter unlimited failure is a symptom of an issue somewhere else in the vehicle.

It is important that you fix the problem that caused damage to converter unlimited, because if you don’t, that same problem will likely destroy the replacement converter as well.

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  • Power reduction and acceleration. If there is a problem with the exhaust system, this will begin to affect engine performance. You will not be able to accelerate as fast as with a healthy system. Simply put, the motor loses power, often it will also require replacing catalysts.
  • Rattling sound coming from beneath. A rattling sound coming from your car is never a good sign. When a converter unlimited becomes damaged, it can cause honeycomb break or collapse. When you turn on your vehicle, these pieces will vibrate and make a rattling sound.
  • Long way to start. converter unlimited problems cause gas within your engine to heat up to the point that it actually ignites. This ignition is what causes the misfiring sensation. That can destroy engine components. Anytime your vehicle misfires, you should have it checked out for converter unlimited damage.
  • Reduced fuel efficiency. When your power and acceleration decrease, often fuel efficiency also decreases. With a faulty system, fuel consumption may be less profitable than before.
  • Smell of burning from the engine compartment. If a malfunction occurs, a gas leak may be observed. Due to high temperatures, surrounding parts may melt. When drivers smell fused plastic or burning they should immediately stop the car, remove all passengers from the passenger compartment, and then carefully check what is happening under the hood.
  • Gas smell. If you smell gas inside, this may be a sign of problems with catalytic converter. This usually happens when one of the exhaust pipes or pipes is damaged and begins to flow. Gasoline vapors exit through the crack. Sometimes this leak may be located inside.

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These are just a few common signs to understand if the converter unlimited is damaged. If you notice at least one of them or it seems that something is wrong with the catalyst, try to find out the reason with the help of several tests. The driver can diagnose the catalyst malfunction independently, if he has the proper knowledge and necessary equipment. There are 3 main ways to test the catalyst:

1. VISUAL INSPECTION. Presence of problems in the catalyst can be determined “by eye”. If it is deformed, there is a good chance that honeycombs of the converter unlimited are damaged. At the same time, it will not be possible to inspect the device from the outside for clogging with dirt and combustion products. That is why, it will be necessary to remove the catalyst. After removing the converter unlimited , it is necessary to inspect it for the presence of gaps. Clogged catalyst can be cleaned or replaced with a new one.

2. COUNTER PRESSURE CHECK. The most common method for checking a catalyst that does not require dismantling. Essence of a back pressure test is that the exhaust pressure is measured, which is then compared with ideal indicators. To diagnose it, you will need a manometer and adapter to connect it. It is better to lift the car or drive it into a pit. Next, you need to remove the first oxygen sensor, and connect a pressure gauge in its place.

3. DIAGNOSTICS BY MOTOR TESTER The motor tester is a set of equipment that allows you to determine the state of many parameters. With this method of verification, a diagnostic device is installed instead of the spark plug, after which the engine starts and waveforms are taken. On their basis, experts make conclusions about the state of a catalyst. By eliminating problems with the converter unlimited in time, you can avoid costly engine repairs and significantly reduce fuel consumption.

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In case it is heavily damage and has to be replace contact specialize companies to get a payback for your old converter unlimited. Common catalyst evaluation is as follows:

  • Fixing the cost of the catalytic converter is determine by the marking on the housing.
  • Establishing value of precious materials.
  • Acceptance of all kinds and types of converter unlimited. The cost also depends on the condition and integrity.

Damaged catalyst with ceramic part of the monolith should not be washed with any chemical solutions. It has to be clean without natural moisture, asbestos. Ceramics in metal housings of a converter unlimited has to be also clean and in full size.

The high cost of catalysts is due to the use of platinum, rhodium or palladium salts. Specialized companies purchase broken, defective, renewed and destroyed converter unlimited  of all types, and also accept them for useful components with an aim to subsequent manufacture of new catalysts.

when the converter unlimited goes bad?

when the converter unlimited goes bad?

In case you have not ever heard about such a part as a catalyst, then impresse, because converter unlimited not only catches and neutralizes harmful compounds, but also directly affects operation of engine. Signals from the sensors locate at the input and output of the converter unlimited are constantly read by the “brains” of the car and help to optimize the working mixture in the best way.

Usually life term of an expensive catalyst is usually approximately equal to the life term of a car itself, but often catalytic all convertor breaks much faster than it should and can drag motor along with it. It is important to remember that catalytic converter does not fail for no reason. Its breakdown is a sign of improper operation of ignition system, incomplete combustion of a mixture in the cylinders, severe motor fail or prolonged use of low-quality fuel.

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Recycling of old converter unlimited

is easy when there are reliable companies. They evaluate your catalyst and offer good compensation. To understand that your catalyst has to be removed and changed, you can take a look at several characteristic symptoms:

– reduced motor performance

Most common sign of catalyst failure is a severe decrease in power. Vehicle starts losing momentum and accelerates poorly. It overheats, when the catalyst capacity is greatly reduced: cells are destroyed, melted and sintered, clogging the hole and interfering with the free passage of exhaust gases. At initial stage of the malfunction, the car will accelerate to a relatively low speed, and when the case is started, motor starts hard, then “suffocate” and stall. Fuel efficiency is also noticeably deteriorating. There is also a sharp unpleasant odor.

A loud rumble under the bottom of the car indicates that active element of catalytic converter has begun to collapse and fall apart. Ceramic fragments under influence of exhaust gases randomly beat against walls of casing and create an unpleasant rumble. As a rule, this is most clearly manifested at increased speeds and during startup.

– low pressure of exhaust gases

If you bring your hand to exhaust pipe, you can feel the pulsation. Exhaust valves of cylinders work in turn. If exhaust flow is smooth and constant, this is a sure sign of a clogged catalyst. If you increase the speed, and then turn off the engine, exhaust gases will continue to create a pressure for a short time. Gases accumulated in the clogged pipe are released.

– activation of Check Engine icon

The most universal sign of converter unlimited failure is a system error that activates “engine trouble” icon. If this symptom occurs, you should immediately read the error code with the diagnostic scanner and fix the problem. If “brains” of the car detect incorrect indicators on oxygen sensors, they immediately notify driver about this, and at the same time transfer the motor control system to emergency mode. This is often accompanied by worsening dynamics and increased fuel consumption. Computer diagnostics in this case often detect errors P0420 (low catalyst throughput) or P0430

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Why converter unlimited fails and what can happen afterwards?

The failure of catalyst does not occur suddenly. With proper operation of all other systems, it serves faithfully for many years until the moment the vehicle is disposed. If your old converter unlimited has to be recycled, you almost certainly have to diagnose and repair the ignition or power system.

As a rule, the catalyst is destroyed due to incorrect operation of these two systems. With a faulty ignition system, fuel in one or more cylinders does not burn out completely, but enters the exhaust system.

Heated catalyst is force to burn out increased volumes of hydrocarbons that heat the cells to ultra-high temperatures, which leads to their sintering. Causes of major trouble can be spark plugs, coils, or high voltage wires. Similar failures are also cause by malfunction of nozzles.

Another common cause for catalyst problems is severe mechanical damage, leading to deformation of housing. It is important to remember that thin-walled cells easily crumble even with minor exertion.

When leaving for off-road, it will be useful to take care of installing additional protection for the underbody of a car.

Untimely repair of converter unlimited is dangerous because small particles of ceramics can get through exhaust path directly into engine cylinders. Once there, they instantly scratch the walls of cylinders and completely disable motor. The turbine suffers from ceramic debris.

Additional heating of exhaust tract leads to deformations of cylinder head and greatly reduces resource of a power unit.

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Key reasons for converter unlimited failure to avoid:

  1. Poor fuel quality. Most often it is with a low octane rating. System switches to late ignition. This causes mixture to burn out at the outlet and increase temperature of the exhaust gases.
  2. Incorrect operation of ignition system (misfire). The fuel that is not burn in one cylinder is immediately ignite and burn in converter unlimited
  3. Mechanical damage to converter unlimited . Increased vibration of a power unit and impacts on catalyst lead to crumbling of ceramic block.
  4. Thermal shock. Instant cooling of a hot catalyst while overcoming a puddle, for example, can cause cracks in ceramic element.
  5. Incorrect air-fuel mixture caused, for example, by a malfunction of oxygen sensor. The same effect will cause leaky, pouring nozzles.
  6. Adding additives to gas. Cocktails from unverified manufacturers or impaired concentration can increase combustion temperature.

Latest designs with minimal toxicity  programme to quickly warm up the converter unlimited . In case the situation has goes bad, do not wait long to minimize expenses to repair. Get rid of your old catalyst and paid for It!

converter unlimited cost

converter unlimited cost

First of all let us tell a few raw prices of converter unlimited  to answer the key question on the catalyst cost. After that we will have a detailed talk on pros and cons.

If the vehicle was produced before 80s then the converter unlimited will cost up to eight hundred dollars. The cost of a catalyst is about six hundred, but a labor cost will be added.

So keep it in mind that the older is the car the bigger sum you have to spend to race old catalyst.

Newer cars request even more money to replace converter unlimited , which will go even further to 2500 dollars.

If there is a chance to remove catalyst at home with proper tools, than there will be a way to save money, but sometimes there is no way to purchase a catalytic converter if you are not authorized for it.

In a meanwhile, one might think that to remove catalyst means to harm the environment.

On the other hand, this slightly increases power of motor, reduces fuel consumption, gets rid of regular alerts about problems.

The fused or clogged converter unlimited leads to the fact that exhaust gases cannot go outside and return to combustion chamber.

Combustible mixture that enters there becomes less efficient, and this negatively affects operation of motor.

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Pros and Cons of converter unlimited  removal with its following replacement

Why is it necessary to remove the converter unlimited?

Together with above mentioned dynamic characteristics of a car, as a bonus, the engine will become less sensitive to fuel quality, and you also eliminate the risk of ceramic dust getting inside the power plant. Old converter unlimited can be sold to recycling companies.

There are some negative consequences of catalyst removal:

  • environmental factor;
  • problems during car inspection;
  • foul odor;
  • extraneous sounds in exhaust system (if not removed correctly);
  • errors on the display.

Consider important role of oxygen sensors cooperating with catalytic converters.

Their second name is lambda sensors. Usually they are instal in two places: one before and one after the converter unlimited. When the second sensor determines that the amount of harmful exhaust gases has increased to a critical level, it gives a signal that  converter unlimited has not worked or is functioning inefficient. Some modern car models in this situation may not start.

The second lambda sensor carefully monitors harmful emissions, and their allowable amount is regulate by the EU. These are standards known as “EURO” (Euro-2, Euro-3, Euro-4, Euro-5). The EURO-5 standard is currently in operation, its emission standards are up to 0.05 g / km, CO – up to 0.8 g / km and NO – up to 0.06 g / km.

When the exhaust system is without a catalyst, oxygen sensors will detect more harmful emissions. Accordingly, you need to make sure that you do not feel the absence of this important detail.

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There are various ways to repair of converter unlimited:

in some cases, the repair of catalyst is carried out, according to regulations, to a new catalyst. We tried to briefly outline the main pros and cons of various types of repair of converter unlimited .

Diagnostics of converter unlimited. In many cases, correct diagnosis of a catalyst allows you to understand the real cause of breakdown and not just change the catalyst. Usually converter unlimited error can catch fire literally from scratch. For example, a catalyst error can catch fire from damage or other part of exhaust system. It could just “shut down” the wiring or computer. Types of diagnostics that are offered: computer diagnostics (reading all errors and their analysis), endoscopy of converter unlimited  (examination of the state of a catalyst), physical examination of exhaust system, measurement of purity of exhaust gases for compliance with EURO4, EURO5, EURO6 standards.

  1. Replacing converter unlimited with a new one. If you need a replacement of a catalyst, then it is a due time to sell the old one. You can choose a catalyst that suits you with its cost and its properties. This repair path is undeniably most correct, but the most unreliable in the long term, because after two thousand kilometers converter unlimited will again need to be replace. The main advantage is that exhaust gases will be clean.
  1. Replacing the converter unlimited with a flame arrester. This procedure has two popular names, one of them is “replacing catalyst with a flame arrester,” and the other is “removing the catalyst”. In this case, you get rid of catalyst and everything that is connected with it. But having remove it you will gain following consequences: exhaust sound will become loud, exhaust system will easily burn out.
  1. Rinsing, cleaning converter unlimited. In case of catalyst error has arise due to the fact that the catalyst clogge with combustion products, and this is the only reason why catalyst does not work. It is necessary to clean it and thereby remove any deposits. But if functional catalyst deposition layer has lost its properties, then this does not make sense, and replacement of catalyst by one of methods is require. Only diagnostics and inspection of the car can tell which is the best option for a converter unlimited

Service stations, will carry out exhaust system diagnostics in order to 100% determine whether it is worth cutting out the catalyst or, possibly to clean it. It is difficult to determine the cause of failure yourself.

One way is to dismantle part of exhaust system, including the converter unlimited and remove contents of catalyst. Usually several holes with a diameter of 20 mm made using a punch. This method has disadvantages: holes quickly become clogged again. But there are also positive aspects, since you do not have to cut metal and do welding.

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Why one should remove and replace the converter unlimited?

If you need to cut out the catalyst, the price will depend on what you want to get on as a result. For those who are confuse with a choice, experts can advise the best repair option.

Take a look at general figures and prices of a  converter unlimited repair and replacement cost for some common vehicle models. Find a way to save money, selling your old catalyst to a specialized recycling organization and gain a good money bonus for future investments.

drive a car with a bad converter unlimited?

how is can converter unlimited friend green

Car tuning can be very different. Most often, vehicle acquires an individuality, technical characteristics improve, etc. But there is another tuning, when “modernization” can become dangerous for a car and its owner. For example, removal of a converter unlimited from an exhaust system.

At first glance, getting rid of catalyst does not affect the engine, on the contrary, it seems that the improve had become faster and more powerful. Therefore, converter unlimited is cut out by a grinder, knocked out with special devices. What negative consequences can cause such a tuning?

converter unlimited is installed by autoproducer in or behind the exhaust manifold. Some motorists are sure that this is done only in order to be able to equip the car with additional oxygen sensors and reduce the power of motor. Naturally, this is not true.

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If you live in post soviet countries of Eastern Europe, then you can use car without a catalyst. In Europe and the USA, one would have to pay heavy fines for violation environmental standards. In driving without a converter unlimited , there are certain disadvantages. These include increased emissions of harmful gases, non-compliance with environmental standards, smell of gases inside the car, increased noise, probability of burnout exhaust system. Nevertheless, there are many drivers who drive without a catalytic converter, especially this is common among owners of BMW, Volkswagen, Opel, Porsche, Mercedes, Lexus, Nissan, Honda, etc.

What can happen if you drive without a catalyst? And without a flame arrester?

It is more caustic smoke, noise, environmental damage. Many argue that driving without a catalyst will not lead to anything. This is a mistaken opinion, because there are already dozens of cars with burned exhaust systems due to the lack of a catalytic converter.

– Burned exhaust system

The first and most frequent thing that happens when driving without a catalyst is a burnout of exhaust system. It doesn’t matter how expensive your car is, all regular exhaust systems are made of the same steel. One can drive without a catalyst if you have an engine with power up to 50 hp. in this case, the exhaust system may not burn out, but are there still such cars. If you drive without a catalytic converter, then you will have to change exhaust in a year and a half, and this is completely different money, even in comparison with installing original converter unlimited .

– Traffic fumes

Without a catalyst, the exhaust gas will be very corrosive. It can be easily perceived if you stand in a traffic jam and open a window with a fair wind. converter unlimited saves the situation by lowering the temperature of gases. It deactivates the most dangerous components and chemical compounds in gases, so you can drive safely, and converter unlimited will not allow the return wave of gases to get into your car’s engine. It’s getting there is extremely undesirable, as they interfere with creating a normal mixture and interfere with engine operation.

– Sound exhaust system

Without a catalyst, the sound of exhaust system will change. It will become more severe and loud. The presence of a converter unlimited can soften the sound and lower high temperatures. Unfortunately the only way to get rid of the car noise is to install additional silencers if you are going to drive without a catalyst. And if you like the noise of a car, and you want to highlight it, you can put a resonator and the sound will become much brighter!

The removal of converter unlimited is impossible to miss. Many car owners describe it in different ways.

Some say that it felt like there was a trailer or an anchor that they got rid of, others say that the car had a second wind, but they all have one thing in common.

A significant improvement in dynamic performance, as well as reduced fuel consumption. Removal of catalyst is an extreme measure, which is very undesirable if the engine works as it should. In addition, if financial expenses allow to perform a full replacement of catalytic converter with a new one, then it is better to do just that.

You will not have to interfere with exhaust system, as well as brains of a car.

It will not require any tricks and other ways, which can not be avoided when removing the converter unlimited. Specialized companies have a possibility to purchase old catalyst to lighten repair expense.

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In the case of dismantling of converter unlimited, the second sensor identifies malfunction and begins to automatically reduce the temperature inside combustion chamber. For this, the system adds more fuel. As a result, the mixture is enriched, and motor power decreases and consumption increases. In other words, control unit goes into emergency operation and prepares an averaged mixture for motor to continue working. At the same time, there is no question of setting the optimal fuel supply mode. To prevent increased fuel consumption by removing the engine from an emergency state, it is necessary to change converter unlimited or reprogram electronic control unit to Euro-2 standard. Also, some craftsmen install a special tools on second lambda sensor.

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Can I drive without a converter unlimited ?

Yes, you can drive without a catalyst, but you need to approach to all possible problems with your brain. If you do not want your car to be repaired so that it does not suddenly smell or hoot, then first you need to make sure that the replacement of catalyst is best for you. Make sure to contact reliable companies to evaluate and sell your old catalyst. Get a money bonus!

What are the symptoms of a bad converter unlimited?

What are the symptoms of a bad converter unlimited?

rconverter unlimiteds are important parts of the exhaust system. Catalysts have two functions: to purify exhaust gases before being emitted into the atmosphere and to reduce additional resistance. The converter unlimited is located on the underbody of a vehicle between the muffler and exhaust manifold. Catalyst is installed on both gasoline and diesel engines. That means a converter unlimited is used for each type of transport with internal combustion. Drivers must control the work of the converter unlimited  since motor power depends on it. Bad catalyst leads to increased fuel consumption and lower vehicle dynamics. The damaged and old converter unlimited has to be professionally recycled by specialized companies

What are the symptoms of a bad converter unlimited ?

At first symptoms, accurate catalyst check can be done independently or in the care service. Drivers, even with little experience, will be able to easily determine if there is a malfunction in the exhaust system, which is most often associated with the converter unlimited

  1. If exhaust gas began to pass poorly into the tube, this will affect the “behavior” of the auto. It will hardly gain speed due to problems with the converter unlimited. In this case, the problem is felt up to a certain point, which depends on the degree of contamination of the catalyst.
  2. When accelerating along a suburban highway, transport will slowly increase speed in low gears, and when shifting to higher, it will start working as usual. A good reason to check converter unlimited.
  3. There may be a feeling that there is a heavy load in the back of a car (catalyst location), which is why acceleration is slow. This is the catalyst that tries to show drivers important signs.
  4. Check Engine light is on. If a converter unlimited is bad, some electronic control units light a lamp with a request to check so that the driver understands that there is a malfunction.
  5. An error message P0420 may light upon the onboard computer(typical catalytic converter sign) when the catalyst goes bad. A problem with the efficiency of the motor.
  6. Increased fuel consumption, caused by the catalyst. A bad converter unlimited may increase fuel consumption. Please note that an increase in consumption indicates a malfunction in the exhaust system only if there is a problem with slow speed gain. If the catalyst is badly damaged or clogged, the car may not start. Or the motor will start, but stall after a few seconds of operation.

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Why do converter unlimiteds get bad?

If there are problems with a catalyst, it is covered with dirt or deformed. Most often, the following reasons lead to failure of the converter unlimited and urgent need to get rid of the old catalyst.

Remember about things that cause problems with the catalyst:

  • Low-quality fuel. If the fuel-air mixture does not have time to completely burn out in the combustion chamber, it burns out in the manifold or catalyst. This leads to the fusion of elements of the exhaust system. As result combustion products get stuck in the converter unlimited , thereby preventing air from passing at the required speed;
  • Bad converter unlimited. If a non-original catalyst is used, then there is a great risk of acqiring a model where cells have a small diameter, because they quickly clog by combustion products. Such a problem can be observed with catalysts in cars designed for the American market, where fuel quality is higher and fewer combustion products are left from it. converter unlimiteds with small “cells” are installed in such vehicles.
  • Problems in motor. It leads to an increase in products of combustion in the exhaust. In this case, only professional diagnostics of the converter unlimited is needed. Because a clogged converter unlimited is often a symptom of a malfunction.
  • Driving bad roads. With regular driving on bad roads, converter unlimiteds can get mechanical damage. The impact will lead to the destruction of catalysts’ honeycombs or their deformation. Also, such a problem can be observed after an unsuccessful attempt to overcome an obstacle.
  • Engine overheating. Many drivers, especially in summer, allow driving overheated. During motor overheating, exhaust gases reach extreme temperatures, as a result very high-temperature flow through the catalyst. Melting and destruction of honeycombs of a converter unlimited is guaranteed.
  • Increased oil consumption. Drivers who allow increased oil consumption destroy the catalyst. Due to increased oil consumption, catalyst cells are coated with a thick layer of soot. Under the influence of high temperatures, soot starts burning and the honeycomb of aconverter unlimited melts.
  • Faulty lambda sensor causes malfunction of the control unit.

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Problems with converter unlimiteds can lead to the failure of expensive components. It is recommended to eliminate the problem as soon as possible after having a previously diagnosed converter unlimited. Choose a way to evaluate old catalyst and sell It to obtain a good money bonus.

Absence of bad catalyst symptoms will provide:

  1. Increased service life of gasoline and diesel vehicles, thanks to healthy catalyst.
  2. Extension of resource and normal operation of motors.
  3. Exclusion of dry start motors with the help of a good converter unlimited.
  4. Reduction of CO, CH, smoke, vibration, inner noise.
  5. Increased power and efficiency with clean catalyst.
  6. Magnitude of octane number of gasoline by 3-5 units.
  7. Cleaning of soot from candles in presence of defects.
  8. Improved launch in winter, owing to hardworking converter unlimited.

Prescious metals in a converter unlimited

Prescious metals in a converter unlimited

In the modern cars there are a lot of interesting things. It turns out that there are even noble metals in it and the car owner himself can make good money with its help.

Not everyone knows that the so-called exhaust system catalyst or rather, an exhaust gas catalyst contains precious metals of the platinum group. First of all, it is actually platinum, as well as noble metals palladium and rhodium.

A porous ceramic or metal filling is hidden in catalyst housing, where another noble metal is sprayed.

Therefore, after the automotive catalyst fails and this usually happens after 150-200 thousand kilometers, you can take it to special processing companies, which are able to extract precious metal for recycling.

The main nuance of this procedure is that platinum metals are in a form of a very thin layer sprayed onto porous ceramic cells. In fact, the device is conceived as such, so that the contact surface of exhaust gases with metal catalyst is as wide as possible. Therefore, collecting sprayed platinum from 20 thousand square meters of the inner surface of the honeycomb is not so simple. To do this, it is necessary to “rinse” catalyst ceramics with acids, heat, galvanize, crush… But this, in fact, is a problem not of a motorist, but of other people.

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How to determine the profit which a catalyst can bring to a driver owing to this? To determine the number of platinoids, an RF spectrometer is used, it is also an X-ray fluorescence analyzer. But first of all, you need to see the catalyst case, pull out the ceramic filler and grind it. Then, correlating the data of spectrometer and mass of ground filling, the receiver determines the price.

The average price of a catalyst that has worked out is from 20 to 150 USD, and you can get them just passing an unnecessary catalyst at the pick-up point. It is interesting that evaluators take into account the current quotations on world exchanges when evaluating. And this figure relative to platinum can experience significant fluctuations, for example: depending on the situation, one ounce in different periods can cost several hundred dollars and one and a half thousand dollars.

The content of precious metals in a catalyst is determined using a spectrometer. Incidentally, it is able to distinguish platinum substitute.

To understand: the content of pure platinum or other platinoids is tenths and hundredths of a percent of the total mass of catalyst filling.

Taking into account how much a new catalyst costs, which will have to be bought to replace a failed one, handing over the old for recycling will be the most rational step. And even if you don’t want to buy a new catalyst and intend to replace it with a substitute, you should still think about recycling. The price is worth the time spent on the delivery of precious recycled materials.

The platinum content in Japanese and Chinese cars is 15% less than in Europe, in catalysts of Russian cars 40% less than rhodium in Europe. In American catalysts, precious metals are half as much as in European ones.

To solve the problems of processing catalysts, hydrometallurgical and pyrometallurgical methods are used. The source for processing contains a large amount of ceramic carrier and an insignificant concentration of precious metals. When processing waste electronics, the source is scrap parts that contain, as a rule, plastic particles in their composition.

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The task of recycling automotive parts waste is to obtain semi-finished products suitable for recycling. The hydrometallurgical method for extraction of precious metals for catalysts consists of the following main steps:

  1. Primary leaching of waste with mixtures of acids, the composition of which depends on qualitative and quantitative content of precious metals in source, at temperatures above 100 ° C;
  2. Repeated washing of an acid-insoluble carrier with water;
  3. Drying semi-finished product at 200 ° C and calcining at temperatures of the order of 600 ° C.

When using the pyrometallurgical method for catalysts, waste processing occurs in the following several stages:

  1. Crushing and sorting its particles by size.
  2. Preparation of the initial charge.
  3. Melting of crushed product at a temperature of 3000 ° C in a plasma-arc furnace with the formation of melts of precious metals, ceramics, and metal carriers.
  4. Periodic discharge of slag melts, stratified due to the difference in densities of metals and ceramics: the ceramic melt remains at a top, precious metal melt in collector (copper, iron) is drained from the furnace.
  5. Granulation of a liquid melt.
  6. The heal granulation product, enriched with precious metals by 3-15%, is a suitable raw material for refining plants, which further produce precious metals with the highest degree of purity.

Sale of used converter unlimited 

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Old catalysts can be sold to a number of companies associated with refineries with contracts for the recycling of their enriched raw materials. The scope of activity of such companies includes the purchase of spent catalysts from private and legal entities.

Before concluding a contract of sale, the company analyzes the catalyst which valuable element it contains, and in what quantity.

Based on the analysis, the transaction value is determined. On average, for foreign cars prices are per 1 kg of catalyst vary from 50 to 150 USD, depending on the car brand.

Catalysts from Hummer, Land Rover, Infiniti, Jeep GrandCherokee, Lexus, Mercedes-Benz reach the highest costs.

converter unlimited vs. Flame arrester

converter unlimited vs. Flame arrester

 

The struggle of automotive engineers for environment has led to appearance of units that are not used for movement, but reduction of air pollution.

Catalyst is one of them. A metal can with a ceramic honeycomb system “burns” exhaust gases inside and reduces the harmfulness of car exhaust. According to experts, you need to get rid of a catalyst after 150-200 thousand kilometers.

It is for such a run that this node is designed. It’s better to do it as soon as fuel consumption starts to increase and the car starts to accelerate worse.

Removing catalyst and installing a flame arrester will cost much less than replacing catalyst itself. But removing of catalyst will increase toxicity of emissions, so this option is not suitable for people concerned about environmental safety of our planet.

But converter unlimited is not eternal, sooner or later the catalyst is clogged, its cells are destroyed, and it not only ceases to fulfill its functions, but also prevents the engine from working. So which are the options for a car owner regarding replacement?

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It is possible to replace a faulty catalyst with a new one, however such a replacement will cost a good sum of money. Such catalysts are very expensive.

The cost goes up to a quarter of market value of a used car. But there are models where several catalysts are installed, and each should be changed in case of breakdown.

Naturally, the majority of car owners prefer a more economic resolution, like installation of a flame arrester instead of a catalyst.

The advantages of this approach are the following:

  1. Lower price. Replacing the catalyst with a flame arrester can cost 5-10 times cheaper than buying a new cat. There are no comments here.
  2. A slight increase in engine power and lower fuel consumption. The flame arrester creates less resistance to exhaust gases than the catalyst, engine “breathes” better, which means it adds to the power. The increase, as well as fuel economy, is not very large, about 5-10%. Most drivers will not feel it. It is not worth it to specially remove the catalyst for the sake of increasing power, but for those who still decide on this procedure, improving engine performance is a small bonus.
  3. Reduced fuel quality requirements. Catalysts react most sharply to bad quality gasoline and often it is because of that quality, catalyst fails. The flame arrester does not cope with such work. This does not mean that after replacing a catalyst, refueling at cheap gas stations will be a good idea, but you don’t have to worry about an expensive and fragile part when using unfamiliar gas stations.

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converter unlimited Cons are the following:

  1. First of all, ecology. If you are proud that your car doesn’t pollute environment, then after replacing the catalyst with a substitute, you need to stop doing this, because your car will no longer have Euro-4 or Euro-5 standard.
  2. No need to program car computer. Vehicle electronic control system is designed to use a catalyst and without it will start to go crazy. Using a substitute, you need to invent tricks on oxygen sensors, and in the best case, reprogram the engine.
  3. Reducing the resource of the exhaust system. Even a good catalyst substitute with the task of lowering the temperature of exhaust copes worse than the catalytic converter, so the risk that the muffler burns out increases. On the other hand, you can change more than one silencer for money that will save a flash suppressor.

If the benefits of replacing catalyst with a flame arrester are obvious for you, then a detailed instruction of step-by-step process will be useful. Usually, car owners have to deal with universal flame arresters, which must be adjusted locally or even make such a unit on their own. People without experience with a grinder and welding should not take up the replacement.

Step 1. Removal of the catalyst

The catalyst and collector are located directly in the exhaust manifold. Catalyst is easier to remove, especially if the design permits using a screwdriver. If there is no such a possibility, because they are tightly attached, a grinder is used. The second one requires dismantling the exhaust manifold, which increases the complexity of the process.

Step 2. Choosing a flame arrester

The supply of such car parts is sufficient, you can consider the details, cost, and other elements. In general, the main thing is that it is two-layer, the brand is not so important.

However, this is such a simple unit that you can do it yourself. Cut the casing from the catalyst, knock out the entire filling from it, and instead insert a piece of perforated pipe, cover the casing from the inside with heat-resistant, sound-absorbing material, brew, and the arrester is ready. As for cost, such an assembly will turn out to be very cheap, but only those who know how to use a welding machine should undertake independent manufacture of a flame arrester. As practice shows, the most popular damage to a flame arrester is a burst weld.

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Step 3. Installing a flame arrester instead of a catalyst

If we are not talking about products that are precisely designed for regular places, then to install a catalyst substitute you have to use a combination of welding and ingenuity.

It’s Quo Isn’t that it’s very difficult, but you have to measure and adjust the dimensions, think over the location, especially when it comes to collector arresters. In addition, no manufacturer describes such a procedure in official reference materials, so you need to look for information in additional sources.

Step 4. Correction of electronics

For the car to work correctly without catalyst, you need to consider reprogramming for the second lambda probe or completely reflash the motor.

The deception is like a catalyst in miniature, it “filters” a piece of exhaust that enters the sensor, showing that everything is fine, the emulator simply transfers the values ​​that it expects to the engine, without real measurements. Deceptions and emulators may not work, but a good alternative firmware almost always solves problems after installing such a device.

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What is the general cost to replace the catalyst with a flame arrester? Units themselves are relatively inexpensive from 15 to 20 USD, depending on the brand and design.

Prices for catalyst replacement services depend on region and brand of car. The average price would be 75-100 USD for such a service (although the price range is very large). Separately, you will need to pay extra for installing a lambda sensor and reprogramming.

Talking about catalyst its starting cost will get even up to 1200 USD, which is not a limit, due to various car models. That is why in case of a problem with catalysts it is very reasonable to pay attention to other options (which can be 10 times cheaper!).

Savings are obvious, and replacement can be done by yourself or in most car service stations, the main thing is not to forget to adjust engine and electronic system.

How to earn money with old catalyst of converter unlimited?

How to earn money with old catalyst?

Each owner of a used car sooner or later faced the problem of a clogged catalyst, which must be changed to a new one. But not everyone knows that a node that has ended its time is worth much money. And car service owners are actively using it.

Listen well to tour car. The car engine stopped giving the previous result, began to “choke”, and on the dashboard sad check engine icon lit up. The service station issued a verdict: the catalyst is clogged, immediate replacement is required. Operation is not cheap, because this car part costs much money, and someone Is still allowed to close eye to environmental problems.

To old catalyst can be thrown away. Indeed, why is this dirty, odorous, unsightly piece of iron needed? The master will take and carefully bring the converter unlimited to a special place. Because One can be paid for it up to 100 USD per kg!

The fact is that the casing of catalyst inside is coated with precious metals: rhodium, palladium and platinum, which with a certain skill and availability of equipment can be removed. It is this spraying that helps to reduce the amount of harmful exhaust gases sent to atmosphere of their car exhaust pipe. The cost of each element is much higher than, for example, the cost of gold.

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But do not rush to use this profitable idea. Obtaining precious metals is not an easy task, associated with a large number of procedures. Platinum and rhodium are “mined” using oxidizing agents, and palladium is produced by fluorination. This is technically difficult, requires presence of certain chemical compounds and special equipment.

In addition, the amount of precious metal is not so large: for example, palladium in a device is only 0.08% of the total weight. Rhodium is even less of about 0.006%. Mercedes contain platinum: 0.12% of the total weight. Given its total weight of 1.2 kg, after all procedures we get only 1.44 grams of precious metal.

Long, complicated, costly. But why not recycle the catalyst yourself? So, for example, an ordinary catalyst from a foreign car of Japanese origin weighing 1300 grams, some can pay up to 160 USD. The part from the SUV, the same Mitsubishi Pajero, weighs significantly more and will already bring 240 USD. You don’t have to go anywhere, because technician will arrive with the scales in a place convenient for you and immediately pay compensation. A good reason to think about it and still put your old used catalyst in the trunk. You can even prepare a soft rag or pillow in advance to put under this “treasure”.

Buyout converter unlimited requirements

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If you are going to hand over a used part, then clean it in advance from oil, dirt, and bring the item in order.

Additionally, there are a number of requirements:

  • if a ceramic item is being sold, check that it has a minimum number of chips after removal from the tank;
  • broken into small parts, with a large number of chips, ceramic catalysts are not accepted by most recycling points (you can find out if spectral analysis is carried out, then such a detail can be returned);
  • metal catalysts are not analyzed, they are handed over strictly in the tank, otherwise a greater amount of spraying (precious metals) will be erased;
  • ceramic parts are delivered strictly in dry form;
  • elements soaked in oil or previously treated with a chemical solution are not accepted for recycling.

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The cost of catalyst is influenced by a number of factors, which should be considered:

1. The price depends on which market a particular car was originally assembled. Better items are being delivered to European markets.

2. The higher the class of a car, the better the catalyst.

3. The longer the service life of a car, the less precious metals remain.

4. Sports riding contributes to a more rapid “emptying” of a converter unlimited

5. Fuel. Some additives in fuel flush metals.

6. converter unlimited come with different composition of precious metals:

6.1. Pt, Pd + Rh is the “classic” and the oldest type of catalyst. The average content per ton of ceramics (ppm): Pt – 1470, Pd – 900, Rh – 270. The average price for this category is 50-60 euro/kg.

6.2. Pt + Rh is as a rule, these are catalysts from diesel or premium cars. Palladium is absent in such catalysts, but platinum is of 2500-3500 ppm. The cost of this category of catalysts is 65-75 eur / kg.

6.3 Pd + Rh. There is no platinum, but palladium is about 3000-3500 ppm. Such catalysts make about 70% of the total number of modern catalysts. The average price is 45-55 euros / kg.

It is impossible to determine the cost of a catalyst without analysis! Buying and selling catalysts “by eye” is a risk for both the buyer and seller.

The main misconceptions about catalysts and issues to remember are:

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1: Diesel catalysts are always more expensive.

This rule almost doesn’t work anymore.

In modern diesels, paired with a catalyst, a fapfilter is used, therefore, diesel engines and gasoline engines are increasingly placing catalysts with a similar content of precious metals.

It’s more correct to look at the class and year of a car. The higher the standard for CO2 requirements, the richer the catalyst.

2: The older the catalyst, the more expensive it is.

On the contrary, the newer it is, the more precious metals it contains.

3: European cars  converter unlimited are more expensive than others.

Not always! For example, Subaru converters are significantly more expensive than many European competitors.

4: BMW catalysts are the most expensive.

BMW catalysts until 2000 were of high quality. Today, BMW is producing more  converter unlimited with palladium than with platinum.

This trend is relevant not only for BMW, but also for all other automakers.

How to complete a fast check up converter unlimited?

Сlogged catalyst. How to complete a fast check up?

A clogged catalyst is a common malfunction in high mileage vehicles. Over time, a system breaks down that serves to reduce exhaust emissions. Usually the first signs of this condition are observed after 150 or 200 thousand km. But sometimes it can occur earlier if the engine is not properly operated or a manufacturing defect takes place. Today we’ll talk about the symptoms of a clogged catalyst. How to understand that catalyst is clogged and fix the problem?

Signs of a clogged catalyst

Classic symptoms of a malfunction are a decrease in dynamics of a car and a noticeable cut in engine power. As a result, the level of maximum speed decreases; the car accelerates sluggishly during overtaking or when starting at a traffic light. Additional signs which shows that catalyst is clogged or not:

 

  1. Motor starts hard on both hot and cold temperature, a strange sound appears.

  2. Power unit may fail completely if the assembly is too clogged.

  3. Exhaust fumes start to smell unusually, this smell resembles a rotten egg (in fact, it is hydrogen sulfide).

 

One way to identify a clogged catalyst is by checking the CheckEngine indicator light on the car dashboard. Often in such a situation, it lights up. Same symptoms are observed on a diesel engine.

converter unlimited

In case of damage to wires that transmit the signal from sensors, or unexpected destruction of active substance, warning lamp lights up. Sensors are mounted after the outlet and before the inlet pipe, they serve to control the oxygen concentration. When catalyst clogging occurs gradually, the bulb does not let you know that a system problem has occurred.

 

The reason for this may be poor ventilation of cylinders. When it weakens, the power unit cannot capture enough air the increased back pressure of catalyst interferes. The exhaust partially remains inside cylinders and does not allow the air-fuel mixture to properly fill the combustion chamber. For this reason, dynamics worsens, power decreases. The main thing to know is if the catalyst is clogged, how the machine behaves and why it is dangerous.

 

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How to identify a clogged catalyst?

For the following reasons, catalyst is usually clogged:

 

  1. There are certain defects in engine or exhaust system. For example, the increased oil content in exhaust and its increased consumption.

  2. Low-quality fuel that does not completely burn out in cylinders and burns out already in exhaust manifold. Catalyst may melt or simply overheat.

  3. Too small throughput cells of a catalyst. They quickly clog, and even small droplets stick because of heat.

  4. Poor quality pavement affects catalyst clogging. From constant mechanical shocks about bumps, speed bumps, mounds suffer from its internal components. And if at least one cell is damaged, then its particles can clog remaining cells.

 

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Implications for an engine converter unlimited

Do not neglect tips to check the catalyst for clogging, since consequences of driving with such a node can be most severe for a car. A defective element provokes following problems:

 

  • Increased operating costs of gasoline due to increased resistance of the exhaust tract.

  • Exhaust fumes contain a lot more harmful substances.

  • Engine power drops significantly, and, consequently, comfort of a trip in a car.

  • The main thing that threatens a long ride with a clogged catalyst is a complete breakdown of gasoline engine. At one point, it will stall right in the process of movement, or it won’t start at all.

It is especially dangerous for motor if the internal filling of a catalyst is destroyed. In this case, solid particles are formed that penetrate the cylinder and become clogged between the piston and the inner surface. Because of them, damage is formed on the mirror, and they can be removed only by grinding.

 

 

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How to check the catalyst for clogging without removing it?

Three most common methods to find out that a catalyst is clogged:

 

  1. Complete dismantling of working unit and its external inspection for signs of clogging. Removing the catalyst is sometimes problematic because it tightly sticks. In this case, the specialist uses a grinder. Also, some cars have such complicated designs of exhaust systems that it is generally impossible to remove catalyst or it takes several days.

  2. Measurement of pressure in exhaust system. To measure it, it is necessary to install the pressure gauge in place of the 1st oxygen sensor, and then take readings at different engine operating modes. The pressure is considered correct at level of 0.3 kgf / cm², at 2.5 thousand rpm. It is often difficult to remove sensors.

  3. Back pressure measurement with a special tester. A pressure sensor is mounted in a place of the spark plug in the engine cylinder, after which an oscillogram is analyzed at increased speeds.

The replacement or repair of the catalyst is definitely required in a situation where the pressure in exhaust system is more than 200 kPa (almost 2 kgf / cm²).

 

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What is included in a repair of a catalyst?

Try to clean the contents of catalyst from particulate matter and carbon deposits. This method is effective only in early stages of pollution, when the car does not show any malfunctions.

Remove the filler from the housing, then install emulators and flame arresters to replace oxygen sensors. Having done this, you can forget about problems with the catalyst, but this is a serious intervention in design of the exhaust system. Fines are possible if representatives of law reveal increased atmospheric pollution using a special gas analyzer. In addition, catalyst removal interferes with error detection by sensors. As a result, they will always give the same readings.

Consider full replacement of the old catalyst with a new one. The right way is expensive enough, because purchase and installation of a new catalyst will cost from 100 to 1200 USD, based on the brand of car.

Car catalyst functions and significance converter unlimited

Car catalyst functions and significance

Carconverter unlimited  is designed to neutralize harmful car exhausts and is part of exhaust system.

A converter unlimited is an element of an engine exhaust system designed to clean exhaust gases before they are released into the atmosphere. The need to develop this automobile motor assembly arose in 60s of the last century, when the world community was concerned about the state of ecology on our planet. At that time, the level of emissions from automobile exhaust pipes was not established at legislative level. The first standards for content of toxic products in car emissions were introduced in 1970s. Auto producers were required to equip cars with devices that reduce volume of carbon monoxide and products of combustion of hydrocarbons. Since 1975, catalyst has become an indispensable part of all cars coming off the assembly line.

Manufacturers install three types of catalysts on cars:

  1. Ceramic item use a mechanical method of cleaning exhaust gases. It consist of ceramic plates coated with precious metals. Maximum resource of this type of work is 100 thousand kilometers. However, with poor fuel quality, its replacement is required after 70–80 thousand kilometers.
  2. Metal catalyst has another construction. Its filling consists of metal honeycombs with increased elasticity. The design of such parts is reliable and more durable than ceramic catalysts.
  3. Sports catalyst is considered to be the most reliable model. But at the same time it has a high cost. Made of metal it has greater bandwidth than the two previous options.

What does catalyst consist of and how it works?

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Catalyst device has ceramic honeycombs in its basis. Structurally, converter unlimited is a ceramic substrate made in the form of honeycombs, inserted into a metal housing and protected by heat-insulating materials. Small cells of a catalyst have a special coating or working composition. The honeycomb composition is an alloy of platinum, rhodium and palladium, precious metals, the cost of which exceeds gold at least twice. The honeycomb structure of catalyst increases the contact area of ​​toxic gases with neutralizing surface. Remains of harmful substances instantly burn out and do not enter in atmosphere.

 

 

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The catalyst consists of the following parts:

  • Housing with inlet and outlet nozzles;
  • Ceramic block with porous structure;
  • Catalytic layer, spraying on cells of a ceramic block;
  • Sensor (lambda sensor) is a device that shows the pollution of gases after cleaning;
  • Metal casing performs the function of thermal insulation and protects housing from mechanical damage.

Catalyst circuit is installed after the exhaust pipe of an engine or in exhaust manifold. This arrangement is necessary for effective operation of a catalyst, since neutralization of toxic substances is possible only at high temperatures. The operation of a node is as follows:

Exhaust gases are sent through the inlet to the inside and enter ceramic block, filling the cells. Catalyst metals oxidize unburned hydrocarbons and carbon monoxide. Reducing metal, rhodium, neutralizes nitric oxide and turns it into a harmless substance. Pure gas is discharged into atmosphere through the outlet pipe.

It is important! The decisive role in the process of neutralizing toxic substances is played by the temperature. Conversion is possible at temperatures from 300 degrees, but basically the working temperature of a catalyst is in a range from 400 to 800 degrees.

At the time of engine warm-up, catalyst is inactive, and this is a significant drawback of models developed to date. Difficulty in organizing correct operation of the unit is danger of its overheating. If you place catalyst closer to an engine, service life will decrease dramatically due to systematic overheating. Most car manufacturers place the part in an area of a right front wheel, where it is possible to maintain the temperature at optimum level.

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Why buy?

Catalyst is one of the parts that continues to raise interest of consumers even at the end of a service life. There are more and more announcements about the purchase of automotive catalysts by numerous businessmen. The reason for this is the content of precious metals. Quantity of precious metals depends on a model and mass of the catalyst. Average indicators are as follows:

Silver – from 5.5 to 15 g;

Palladium – from 0.05 to 4.95 g;

Platinum – from 0.1 to 1 g.

Extraction of precious metals from old catalyst is a technologically complicated and disadvantageous process at home. This can only be done in large volumes using special equipment and reagents. In order to decide if the converter unlimited  has to be removed and changed, pay attention to causes and symptoms of its failure.

  1. Working life

Catalyst is good for approximately 150 thousand kilometers. During operation time, the part gradually burns out, and the worse the fuel, the faster it happens. The fact is that artificial additives in bad gasoline contribute to increased heating of fuel, and catalyst cells melt and clog.

It is important! The failure is also facilitated by microdamage that occurs when driving on bumps, malfunctions of piston group and ignition. Accelerating the honeycomb contamination process is an aggressive riding style.

  1. Clogged honeycombs

A malfunction of a catalyst is detected by lambda sensor, and the error “CHECK ENGINE” pops up on a dashboard. At low efficiency of the catalyst due to clogging on the panel, error “P0420” may be displayed.

In addition, symptoms of component failure are:

  • rattle and vibration under the bottom of a car. If a clang is heard during acceleration or relocation, it means that parts inside the catalyst body have crumbled.
  • decreased engine dynamics. The car slowly accelerates. As if it was being held in the back. This suggests that the cells are partially clogged.
  • temporary lack of traction at high speeds.
  • difficulties with starting the engine. With a complete breakdown of a catalyst, the car stalls immediately after starting.
  • gray shade of exhaust with a pungent, suffocating odor is a sign, which indicates a significant destruction or melting of honeycombs.
  • increased fuel consumption. This symptom is ambiguous and may indicate other problems. For example, gas mileage increases if fuel injectors are clogged.

All these signs indicate that the catalyst is still working, but cells are partially melted and their throughput is reduced. If you continue to operate the car in this situation, the engine may stop starting.

It is important! Ceramic particles of destroyed catalyst can get into cylinders, damage their walls and completely disable the engine.

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How to check node status?

Each car owner can check the catalyst performance independently or by contacting a service center. There are 3 methods for verifying catalyst health:

  1. Visual inspection of the housing. Deformation of housing always indicates a partial or complete malfunction of a catalyst. In this case, it must be removed. On some models, inspection without opening the case cannot be carried out.
  2. Back pressure. The check can be carried out using a manometer and an adapter tube connected to it. The pressure gauge is put in place of lambda sensor and start the engine at 2.5-3 thousand turns for 15 seconds. On average, normal pressure values ​​are 0.3 kg / cm2 and 0.35 kg / cm2 for modified engines. Indicators of 0.5 kg / cm2 and above indicate problems with the catalyst.
  3. Diagnostics by a motor tester. This diagnostic option is possible with special equipment. The device is connected instead of spark plugs and takes data during engine start.
  4. Car diagnostics. If you have special equipment, you can carry out diagnostics yourself.

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Why should you remove a catalyst?

The ideal solution for a catalyst failure is to replace it with a new one. However, not everyone can afford the purchase of a new, original part, the cost of which is about 500 USD. An alternative version of Chinese production will cost 100 USD. But such expenses are unacceptable for some car owners, so they decide to remove the catalyst completely and weld an empty flame arrester.

It is important! Experts recommend changing the catalyst to the original only once, on new cars. Subsequent investment in an expensive original catalyst is impractical, because the motor works worse and cells become clogged twice as fast. Some universal models are several times cheaper than branded items and at the same time work with the same efficiency.

Keep the catalyst. Don’t cut it off!

Keep the catalyst. Don’t cut it off!

Nowadays in the vastness of network, you can find many tips where motorists offer their less experienced colleagues to cut off the catalyst on a car. It’s time to figure out why this element of design was so annoying for some drivers, and why in fact it should be left in its place.

The first and most important thing why unfortunate catalyst is so annoying for many motorists is its cost. And everything because the catalyst uses expensive platinum. That is why few people want to spend huge amounts on replacing catalyst.

As a result, many drivers simply decide to remove the part, and install a flame extinguisher on its place in the muffler. On the one hand, this move is cunning and even somewhat reasonable (a slight increase in power). If only because if nothing is done with problematic element immediately, then it will be worse. On the other hand, it’s better not to do this at all.

Firstly, it is necessary to clarify a simple truth that a car without catalyst becomes much “dirtier”. Of course, some kind of ecology doesn’t concern most people. If so, then it is worth considering that without a catalyst the car will start to smell worse.

Secondly, installation of a substitute on lambda sensor violates correction of composition of air-fuel mixture. Incorrect operation of engine leads to increase in fuel consumption, a large amount of soot is formed in combustion chamber. This, in turn, is fraught with numerous negative consequences not only for the unit itself, but also for other nodes.

Thirdly, the removal of catalyst from exhaust system and installation of a substitute on some models lead to increased consumption of engine oil. And this, after all, is an additional expense in the long run. Thus, it is quite obvious that it is better to spend money on a new catalyst once than to deal with numerous problems after a while.

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One common consequence of catalyst removal is increased oil consumption. This phenomenon does not occur on all engines, but on the web you can find many stories of car owners who faced a similar problem. There are many speculations about reasons. The most realistic is reduction of back pressure in exhaust system. Catalyst creates a back pressure, due to which the oil scraper rings correctly do their job. But without a design on some cars, situation is changing.

Let us look the list of models on which there is an increased oil consumption after removal of a catalyst:

  • Entire line of Gamma engines from Kia / Hyundai. After removing the catalyst, oil consumption on a serviceable engine can reach 1.5 liters per 10,000 km. On the other hand, it is also dangerous to leave the catalyst, because until 2016 there was a problem with its destruction and ceramic dust getting inside the power unit. Someone is at risk, and someone prefers to add oil.
  • Volvo cars with the B6324S engine (3.2 liters). After removal of catalysts, car owners are faced with a consumption of engine oil of 1 liter per 1,000 km. At the same time, the piston group is in a normal state for its mileage.
  • Japanese engine 3MZFE suffers from a similar problem, which can be found on Toyota and Lexus mid-zero years. The consumption of engine oil after removal of catalyst also reaches 1 liter per 1,000 kilometers.

Catalyst removal procedure should be carefully monitored. Existence of dust in an exhaust system before its installation is inadmissible, otherwise solid particles can get into cylinders. It is recommended to install a flame arrester that is suitable for a specific engine. It will create a sufficient level of back pressure, which will ensure minimum consumption of engine oil after removal of the catalyst.

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Catalyst Removal: What Does It Give?

If catalyst is defective, then when it is removed, the car engine regains its original, factory parameters, it begins to “breathe” more easily, resulting in reduced fuel consumption and increased power. In cases where the catalyst is removed in order to modernize the exhaust system, this procedure is usually supplemented by installation of a new exhaust pipe type silencer, which creates significantly less obstacles to exhaust gases than the catalyst. In combination with reflashing of a power unit (which is also performed), this leads to an increase in power of a power unit. It should be noted that this method of tuning is often called “amateur”, because when tuning the exhaust system performed by professionals (used, for example, to “refine” sports cars), a lot of calculations are made and a large number of parameters are involved. Professional tuning is done only by highly qualified specialists and costs considerable amounts.

 

converter unlimited

The removal of catalyst is most often a necessary measure, but sometimes the catalyst is removed in order to finalize the exhaust system. A faulty catalyst creates a lot of unpleasant problems in the form of errors that light up on a panel, as well as a significant deterioration in dynamic readings of a car. The state of catalyst and correctness of its operation are monitored by the so-called lambda or oxygen sensor. The sensor monitors the consistency of exhaust, if the catalyst is not working, composition of exhaust changes, to which lambda immediately reacts and reports a corresponding error.

Nowadays in the vastness of network, you can find many tips where motorists offer their less experienced colleagues to cut off the catalyst on a car.

Repair of converter unlimited is not possible, in case of failure, it is necessary to completely remove defective catalyst, and install a new one in its place. The catalyst is removed for a reason that the cost of a new one is quite high, so most often in the event of a malfunction, a flame arrester is installed in its place.

converter unlimited

Removal of catalyst cannot but be invisible; many describe it in different ways. Some say that it felt like there was a trailer or an anchor from which they got rid. Others say that the car had a second wind, but they all have one thing in common : significant improvement in dynamic performance. The removal of catalyst is an extreme measure, which is undesirable if the engine works as it should. In addition, if financial ability allows you to perform a full replacement of catalyst with a new one, then it is better to do just that, in which case you will not have to interfere with exhaust system, as well as brains of your car. It will not require any tricks and other “lotions”, which can not be avoided when removing the catalyst.

Best converter unlimited Parts

Best converter unlimited Parts

ABOUT converter unlimited

A converter unlimited is an essential part of your car’s exhaust system. It has the unique task of taking dangerous pollutants, such as carbon monoxide, and chemically changing them to something less dangerous like carbon dioxide. Many people want to know how converter unlimited  work.
They have catalysts that react with these compounds before they are released into the environment, and they are required for passing inspection.

What Are converter unlimited?

Exactly what are converter unlimited ? These are part of the car’s exhaust system, and they are responsible for converting harmful compounds into less harmful ones. A few of these compounds include carbon monoxide, nitrogen gas, nitrogen oxides, and hydrocarbons. The converter unlimited will make them less harmful while also reducing overall emissions.The first converter unlimited were produced in 1975 when the government demanded regulations on exhaust. This was considered the best way to meet regulations without reducing the performance or power of the vehicle. You may notice that these parts are more expensive than most, and there’s a good reason for that. They often use gold, platinum, and palladium.

The interior uses a honeycomb pattern to slow down the exhaust. This ensures that the catalysts have time to completely convert exhaust before it’s released.

How converter unlimited Work

Here’s some additional information about how catalytic converters work. They are responsible for breaking down harmful compounds into less harmful ones, such as nitrogen, oxygen, carbon dioxide, and water. This is done through a chemical process that rapidly breaks down the compounds before they leave your vehicle.

converter unlimited have catalysts that are capable of breaking down the compounds. The harmful compounds would naturally break down on their own, but the natural process takes far too long. Catalysts make the process much faster and break down the compounds in seconds. The majority of modern cars have a three-stage converter.

Stage one and two involve both reduction and oxidation catalysts. The reduction catalyst usually comes from radium and platinum while the oxidation one is from palladium and platinum. As you can see, platinum is used in many areas with catalytic converters. These break down the harmful compounds as they pass through.

The final stage includes the engine. The engine has an oxygen sensor, and it senses how much oxygen is in the exhaust system. Fuel injection depends on this process as the engine might either increase or decrease how much fuel is injected into the gas chambers. For example, if the oxygen is currently low and the converter unlimited needs more time, then less fuel will be injected until the oxygen levels are higher. This balances the overall pollutants emitted from the exhaust system.

There is also a two-stage catalytic converter that works a little differently. The first stage specifically reduces nitrogen oxide while the second stage reduces carbon monoxide and hydrocarbons.

How to Know If Your converter unlimited Needs a A converter unlimited is an essential part of your car’s exhaust system Replacement

So how do you know when it is time for a converter unlimited replacement? In most cars and trucks, the Check Engine Light should appear with a code to notify you if your  converter unlimited’s efficiency is measuring below standard. Even so, it is always wise to be closely attuned to the performance of your vehicle so that you notice indications of a problem early on. Common signs of issues might include a sudden drop in fuel efficiency, difficulty starting the engine, black smoke coming from the exhaust pipe or a sluggish feeling when driving. At AutoZone, we offer a variety of converter unlimited replacements that are easily accessible in-store or with free one day delivery. Driving with a bad catalytic converter for too long may eventually lead to an engine shutdown, so never delay in replacing it.

Things to Consider When Buying converter unlimited
There are several things to consider when buying converter unlimited. Since these parts are essential for meeting government regulations, they have high standards and warranties to uphold. A converter must have a warranty of at least 80,000 miles or eight years of use. Not only that, but the government prohibits the sale of converter unlimited that haven’t been tested and proven to adequately reduce emissions.

Like most other parts, converter unlimiteds come in different grades. For example, there are both standard and performance models. While choosing a performance model might sometimes be beneficial, it’s best in this case to match your car’s specific needs. If you have a high-performance vehicle, then get a matching converter. If you have a standard vehicle, then get a standard converter.

You should look for a converter unlimited with a direct-fit piece. This makes it much easier to install the converter yourself. You’ll also want to ensure that the piece meets state laws for emissions.

Autozone converter unlimited

It is important to be aware that converter unlimited troubles could be symptomatic of other complications within the vehicle. Converters are susceptible to overheating if engine misfiring causes unburned fuel to enter the exhaust system. Coolant or oil entering the engine’s combustion chamber can also clog or degrade the converter unlimited. Hence, you may want to investigate whether the failure is due to age or something more. Whether you are a DIY car guru and want to tackle catalytic converter replacement on your own or would simply prefer to have a mechanic install the part, AutoZone’s gets your replacement to you in no time and offers some of the lowest prices on converter unlimiteds that you can find anywhere. No matter where your car repair journey takes you, AutoZone has got you covered when it comes to providing affordable parts.

converter unlimited core buyers near me

converter unlimited core buyers near me

Modern motorists have an excellent opportunity to get rid of a faulty catalytic converter when and where they want to do it. Usually there are plenty of car service stations which are ready to give some information on purchasing old catalysts. Specialized companies always buy used converter unlimited  in any quantity and offer good deals, both to individuals and large suppliers.

Now you can sell converter unlimited , the price for the device will be high, and the operating conditions are usually transparent. The purchase of catalytic converters is equal for both from foreign and domestic manufacturers in any condition. You can calculate the cost of a scrap  converter unlimited using a special calculator or simply by calling consultants. It is not only a profitable but also a satisfying process, due to your will to recycle the old item.

Catalytic converter core buyers

In which cases should the converter unlimited be sold

Is it really necessary to consider mileage and driving conditions? Should everyone follow a producer’s manual? Which signs can help to understand the vehicle problem? These questions and many others are usually concentrated in heads of modern drivers, thinking of their car maintenance cost.

A converter unlimited malfunction is indicated by the power unit decreasing in its work. It is easy to perceive because of some distinctive features. This occurs when the honeycomb structure melts or becomes clogged with soot and exhaust gases are difficult to escape. An additional booming or rattling sound indicates the destruction of the car’s ceramic of aconverter unlimited . Excessive smoke with an unpleasant smell comes out of the exhaust pipe in case of a failure.

Processing is a basic need for individuals who need to discard or improve the working of their exhaust systems. The best spot for this is to find scrap vendors. They are the best companies to sell or reuse your converter unlimited. It is always better to collect more information on prices and possibilities to recycle a converter unlimited.

recycle a catalytic converter

 

How to independently determine the price of a  converter unlimited

Talking about the causes which affect the price of aconverter unlimited , it is better to mention general ones. Sales market is one of the biggest influencers. Better converter unlimiteds are provided for the European car market, and if you need to sell a car catalyst, originally intended for third world countries, then they will not give a high price for it.

The quality of the converter unlimited will also depend on the class of vehicle it is installed on. High mileage and long-term operation negatively affect catalysts, and therefore are not very optimistic about its value. As you know, the converter unlimited  has the property of “emptying”, and therefore a sporty driving style will make it cheaper. If certain additives are present in gasoline or other fuels, then over time the precious metals will be washed out.price of a catalytic converter

Usually the composition of a car converter unlimited initially contained Pt, Pd and Rh. With time and modernization, the contents can change, but the idea and process of purification remains the same. One ton of ceramic converter unlimited contains about one thousand and five hundred ppm of Pt, almost one thousand ppm of Pd, and about three hundred ppm of Rh.

Diesel converter unlimited or premium cars

Diesel converter unlimited or premium cars contain Pt and Rh. Although their metal contents are about 2.5-3.5 thousand ppm. In general, the acceptance of converter unlimited  with similar content is about seventy percent. The cost of such parts of the exhaust system on average varies between sixty to seventy five USD per 1 kg. This type of a catalyst can be attributed to an endangered species, and according to some sources, the average price for it is up to eighty USD per 1 kg. Considering these simple figures one can understand the price of the scrap item. Calculate it by yourself and discover benefits from selling. Profit from a great deal with one of your local recycling stations.local recycling stations

 

Myths about scrap converter unlimited prices

Let us look at several myths about scrap catalytic converter prices and how to decide what is right and what is wrong. The first one is that diesel is always more expensive than gasoline catalytic converters. When evaluating aconverter unlimited, do not rely on the type of engine.

In modern diesel cars, a particulate filter is used and catalysts are installed on all power units, both gasoline or diesel. It is better to pay attention to the year of manufacture and the class of the car. Second myth is that old catalytic converters are more expensive than new ones. It is new items that contain more precious metals.

And the last, but not the least is that European converter unlimited are more expensive than others. This is also a wrong judgment, because the highest price for buying catalysts will be not only for a high-quality European converter unlimited , but also for their Japanese counterparts.

Protect your car and drive safely

It is common that all converter unlimited have sequential numbers, and this is something that can be utilized to decide the purchasing cost. Experienced organizations will request the sequential number of your item before providing the cost estimate tag.

Protect your car and drive safely to earn on scrap catalytic converters! The sum you get will be of great help when it comes to repairing the catalyst. More and more companies offer recycling of old converter unlimited s and looking around attentively, you can find your best partner.

converter unlimited stolen. Can I drive?

converter unlimited stolen. Can I drive?

The skyrocketing price of palladium, fueled by increased market demand for this precious metal, has turned into a wave of  converter unlimited stolen.

According to the latest statistics, over the past six months, palladium prices have increased by more than 50%.

As a result, this metal, which is actively used by automakers in a converter unlimited designed to reduce harmful engine emissions, for the first time since 2002 has become more expensive than gold. This fact provoked the theft of catalysts.

Removing a converter unlimited

Removing a converter unlimited from the car is not too difficult. It takes several minutes, and video instructions can be found on the Internet.Thieves operate in groups: at night they drive up to the chosen vehicle, saw off the converter unlimited  with a piston saw, and then drive on.

It is difficult to find robbers, as they hand over the stolen catalysts for scrap at pick-up points that do not require identification.

Experts attribute the growth in demand for palladium to new tightening of environmental requirements for cars, which caused the so-called “diesel gate”.

According to the forecasts of the world’s largest palladium producer, the metal deficit in the market will persist until 2025. This year it will reach 1.4 million ounces.One of the frequent catalytic converter victims is a Toyota Prius from 2009 to 2016.

catalytic converter victims

For owners of hybrids, the theft of a catalyst has become a headache.  the general insurance of the car increases in price, and the part is expensive if you pay for the repair yourself.

But in case if it happened to your converter unlimited and you have doubts about possible consequences, it is better to get more information.

There are certain disadvantages in driving without a catalyst, these include increased emission of harmful gases, non-compliance with environmental standards, smell of gases inside the car, increased noise, likelihood of burnout of the exhaust system.

What can happen if you drive without a converter unlimited

There will be more caustic smoke, noise, environmental damage. Many argue that driving without a catalytic converter will not lead to anything.

This is an erroneous opinion, because our exhaust system service already has dozens of cars with burned-out exhaust systems due to the lack of a converter unlimited

The burnt exhaust system is the first and most frequent thing that happens when driving without a converter unlimited . No matter how expensive your car is, all stock exhaust systems are made from the same steel, and they are not good at all.

You can drive without a converter unlimited if you have an engine up to 50 HP. It may not burn out, but are there still such cars. If you drive without a catalyst, then you will have to change the exhaust in a year or a year and a half, and this is completely different money, even in comparison with installing the original converter unlimited

Traffic fumes without a catalyst

Traffic fumes without a catalyst will be very caustic. People in a car can be easily poisoned if you stand in a traffic jam and open a window with a favorable wind.converter unlimited thereby deactivates the most dangerous components and chemical compounds in gases, so that you can drive safely. A backward wave of gases will not get into the engine of your car.

Sound of the exhaust system will change, it will become more severe and loud. The presence of a catalytic converter can soften the sound.

But its main function is to extinguish high temperatures,  the only way  is to install additional mufflers, if you are going to drive without a converter unlimited. you can put a resonator instead of a converter unlimited and the sound will become much brighter!resonator

Can I drive without a converter unlimited?

Yes, you can drive without a converter unlimited, but you need to approach everything with your head. If you do not want your car to be repaired, you need to remove the converter unlimited

It is normal also for a thief to pay special attention when selling a converter unlimited. Their scope is to sell them at the highest cost.

This is important also for a car owner, when you need to change a converter unlimited . Search for a recycling company that will purchase your converter unlimited at a best cost. A spot is the best in the event that you need to sell it.

scrap converter unlimited prices

scrap converter unlimited prices

converter unlimited is one of the main elements of the exhaust system, performing the function of reducing the emission of harmful substances and exhaust gases into the atmosphere. It is usually installed on both gasoline and diesel power plants in close proximity to the exhaust manifold or muffler.The catalyst is subject to mandatory disposal, which is a complicated process that requires special equipment. The catalytic converter price has been carried out almost everywhere.special equipment

The cost of every used car converter unlimited depends on:

  • Type of device (metal or ceramic);
  • Countries of origin (Germany, France, USA, Japan or China, RF);
  • Car model, engine size, year of manufacture, country of assembly or where it was exported;
  • From size: cut from the body, whole or broken, shredded;
  • On the purity, degree of contamination of the delivered mass: with asbestos, cotton wool or without;
  • From exchange quotations of prices for metals Pt, Pd, Rh and from exchange rates;
  • Weights, there are catalytic converters which weight is only 100 grams;
  • Duration of operation and its intensity, up to 150 tons of 1/3 of the original;
  • On the quality and type of fuel. For example, on gas for 2 years and as a result it is almost empty.
  • The price of the first converter unlimited is higher than all subsequent ones, even if they are in the same housing, with the exception of Subaru, on the contrary, the latter is more expensive.used car catalytic converter

Auto producers are creating more and more sophisticated vehicles to comply with environmental laws. A converter unlimited is a gadget of a vehicle, pointed toward lessening harmful emissions into the environment by diminishing NO and afterburning CO. Most of all precious metals are contained in a ceramic converter unlimited from German cars, such as Opel, BMW, Mercedes, Audi, Volkswagen. The cost for converter unlimiteds will be approximately one hundred and twenty percent of the average indicated, but it should be taken into account that the converter unlimited from cars released after 2000 will differ significantly in price from the car manufactured before 1997. It should also be taken into account that there is a converter unlimited  with a predominance of platinum and a predominance of palladium.

Next in the price range are car converter unlimited from Japanese cars like Nissan, Toyota, Mazda, Honda. Their cost ranges from seventy five one hundred and ten percent, followed by the cars of French automakers, the cost of their converter unlimited is seventy to ninety five percent of the nominal. Then, according to the cost there are American cars with sixty to ninety percent, “Koreans” – sixty-eighty five %. The cheapest used car catalytic converters are from Russian-made cars, unless, of course, this is an export option.

 cost of a metallic catalytic converter

The cost of a metallic catalytic converter is much lower than that of ceramic (almost 2.5 times). Although new metal catalytic converters themselves are more expensive than ceramic ones, there are much less precious metals. It is also taken into account that the processing of such a catalytic converter is a more laborious and costly process. Since it is sometimes impossible to visually determine the conditions of a catalytic converter and it’s size, if it is also broken, it is better to use spectral and chemical analysis.

If a used catalytic converter is sold in a tank, then the price can be determined by the corresponding marking on the body. Sometimes evaluation is made by photographs or by phone, but this service is offered exclusively to regular customers.

The final cost of the used automobile catalytic converter is calculated after spectral and chemical analyzes, only this way makes it possible to determine the exact content of precious metals in the catalytic converter.

The high cost of used catalytic converters is explained by the fact that precious and rare metals of the palladium and platinum groups are used for their production. If you need to replace the catalytic converter on a car, do not throw away the old one, sell the used catalytic converter to get a payment. This will save money before purchasing the new device and it will cost you less. Plus, you show that you care about the environment.

high cost of used catalytic converters

Common malfunctions of a catalytic converter can occur due to exposure to high temperatures over 1000 degrees and chemical reactions. As a result, the part can burn out or melt. The second most popular reason is low-quality fuel, which cannot burn completely. It burns out in the collector or the unit itself, clogging cells and making it difficult for air to pass. A similar situation can happen with high oil consumption in the engine, which can also actively contaminate filters.

The presence of problems in the operation of a car catalytic converter can be determined even just looking at it. If the body of the part is deformed, there is a high chance that it is damaged. At the same time, it will not be possible to inspect the device from the outside for clogging with dirt and combustion products. You will need to remove the clogged catalytic converter.

If there is an initial stage of wear, without damage or contamination of cells and the catalytic converter is not deformed or melted, it can be sold to a specialized company getting a good profit.

Basic price is the following: ceramics – up to 600 EUR/kg, particulate filter (PDF) – up to 300 EUR/kg, metallic foil – up to 70 EUR/kg.

converter unlimited engine

converter unlimited engine

converter unlimited engine is part of the exhaust system and is locate in the immediate vicinity of a vehicle’s exhaust manifold.

converter unlimited enters into that incandescent exhaust manifold, and after that, significantly slowe down, coole and cleane of harmful substances, it appears in a resonator and in a muffler.The principle of operation of a catalyst is base on chemical reactions that neutralize harmful emissions of nitrogen oxide,

carbon, and all kinds of hydrocarbon groups.

main element of a converter unlimited

The main element of a catalyst is made in a form of a massive ceramic or metal block with small honeycombs, on walls of which precious metals are applied: an alloy of iridium and platinum, as well as rhodium and palladium.

When touching chemically active surfaces, harmful compounds are burned and removed from the exhaust pipe in the form of harmless N2 and CO2.Platinum and palladium act as oxidants in a catalyst and greatly accelerate the combustion of hydrocarbons. The active element is place in a metal casing and provide with a layer of thermal insulation.

Catalyst not only traps and neutralizes harmful compounds but also directly affects the operation of an engine.

Signals from sensors locate at the input and output of a catalyst are constantly read by the “brains” of a car and help to optimize working mixture in the best way.

It is better to know in advance all possible reasons for a malfunction to avoid engine and vehicle damage.

catalytic converter damage

converter unlimited malfunction symptoms

The service life of an expensive catalyst is usually about the same as the service life of the entire car, but it often breaks down much faster than it should be and can pull the engine with it.

It is important to remember that a catalyst does not fail for no reason. Its breakdown is a sign of improper operation of the ignition system, incomplete combustion of a mixture in cylinders, severe engine wear, or prolonge use of low-quality fuel.

You can understand that your catalyst is being scrappe by several characteristic symptoms:

– the decrease in motor performance;

The most common symptom of a converter unlimited failure is a severe decrease in engine power. The car starts to lose momentum and accelerates poorly.

Engine runs unstable, overheats, and stops. This happens when the throughput of a catalyst is greatly reduced: the honeycomb is destroyed, melted and sintere, clogging the hole and interfering with the free passage of exhaust gases.

At the initial stage of such catalyst malfunction, the car will accelerate to a relatively low speed, the engine starts hard, and then “suffocate” and stall. Fuel efficiency also deteriorates markedly. Also, during a cold start, a strong unpleasant odor appears.

– rumble under the bottom;

A loud rumble under the underside of a car indicates that the active element of a catalyst has begun to deteriorate and fall apart.

Ceramic catalyst fragments affected by exhaust gas flow randomly beat against walls of a casing and create an unpleasant rumble. As a rule, this is most clearly manifested at increased engine speeds and during start-up.

– low pressure of exhaust gases from a muffler

If you bring your hand to an exhaust pipe, you can feel a pulsation. Exhaust valves of cylinders work alternately. If the exhaust flow is even and constant at idle, this is a sure sign of a clogged catalyst.

If you increase the spee and then turn off the engine, exhaust gases will continue to build up pressure for a short time, gases accumulate in the clogged catalyst pipe come out.

– activation of Check Engine icon on a dashboard converter unlimited
Check Engine icon

The most common symptom of a catalyst failure is a system error that activates the engine trouble icon on a dashboard. If this symptom appears, you need to immediately read the error code with a diagnostic scanner and fix the problem.

If car “brains” detects incorrect readings on oxygen sensors,

they immediately notify the driver of this, and at the same time put the engine control system into emergency mode. This is often accompanie by a deterioration in dynamics and increase fuel consumption.

Computer diagnostics in this case often detects errors P0420 (low catalyst throughput) or P0430.

Causes and consequences of catalyst failure

Causes and consequences of catalyst failure for the engine

Failure of a catalyst does not occur suddenly and without reason. With the correct operation of all other systems, it faithfully serves for many years until the moment the vehicle is scrappe (and often survives it).

If the catalyst breaks down on your car, melts, or crumbles, you will almost certainly have to diagnose and repair the ignition or power system.

As a rule, the catalyst is damage precisely due to the incorrect operation of these two systems. With a faulty ignition system, fuel in one or more cylinders does not burn out completely but enters the exhaust system.

The second catalyst is force to burn off increase volumes of hydrocarbons,  which leads to their sintering. Spark plugs, coils, or high-voltage wires can cause major trouble.

A malfunction of injectors, which begin to pour fuel, leads to similar breakdowns. Worn or stuck oil scraper rings of cylinder-piston group or failure of oil scraper seals lead to the same result, only engine oil burns out in a catalyst.

Another common cause of catalyst failure is severe mechanical damage leading to the deformation of the housing. It is important to remember that thin-walled combs can easily crumble even with minor physical exertion.

Leaving off-road, it will be useful to attend to the installation of additional protection for underbody as well as your car catalyst.

 

Failure to repair the catalyst

Failure to repair the catalyst is dangerous because small particles of ceramics can get through the exhaust tract straight into the engine cylinders.

Once there, they instantly scratch the cylinder walls and completely disable the engine. Suffering from ceramic debris and turbine (if any).

Additional heating of the exhaust tract leads to deformations of the cylinder head and greatly reduces the resource of a power unit.To avoid critical breakdown, do not bring your car to a deplorable state and fix the catalyst malfunction in time.

Fortunately, it is quite possible to do this even on your own.

Tips on converter unlimited protecting your car

Tips on protecting your car as thieves target rare metals

converter unlimited theft

 a crime that has been happening for decades, is surging as thieves take advantage of a spike in the prices of rare metals contained within the automotive devices.

Before the pandemic converter unlimited, thefts had become pretty rare, averaging only 108 a month in 2018, according to the National Insurance Crime Bureau, a nonprofit that combats fraud on behalf of the insurance industry.

That figure rose to 282 a month in 2019 and spiked to 1,203 in 2020, increasing steadily as the year went on and reaching 2,347 in December.

Thieves stole nearly 26,000 from January through May 2021, research firm BeenVerified estimated based on an assessment of the insurance crime bureau’s data and Google search reports. That would translate into a monthly average of more than 5,000

How to avoid converter unlimited theft

converter unlimited theft can happen anywhere, but thieves tend to target vehicles parked in driveways, on the street or in poorly lit parking lots.

Experts say the best way to protect yourself is to:

• Park your vehicle in a secure garage if you have access to one.-

• If you don’t have access to a garage, park in a well-lit area or an area with a lot of people around.

“Secure parking is great, but you want to definitely park in a well-lit area or on a street that has high traffic,” said Sgt. Mark Ponegalek, a public information officer at the police department in Torrance, California, which has been hit hard by converter unlimited thefts. “They’re looking for streets where there isn’t a lot of foot traffic so they can get in and out.”

Torrance, Calif., police recovered 87 stolen catalytic converters in a three-week crackdown on the increasingly common crime in June.

• Consider buying an aftermarket device best described as a metal cage that can be installed to cover the converter unlimited,

 much like the Club device hooked into a steering wheel makes it harder to steal a car.

Despite the steps people can take to protect themselves, Chicago resident Sam Horvath said she still feels pretty helpless to avoid it. Thieves have stolen the converter unlimited from her street-parked 2004 Honda CR-V twice during the pandemic, including in July 2021.

She said renting an indoor parking space is not financially sensible for her, and aftermarket devices would cost about as much as her deductible.

Catalytic Converter Theft: Everything You Need To Know

Catalytic Converters: Their Purpose and Importance

Why Are Catalytic Converters Being Stolen?

Your catalytic converter is an essential part of your vehicle, designed to reduce the pollutants and toxic gas your emissions system produces. It uses precious metals like platinum, rhodium, and palladium to complete this process. People have been stealing catalytic converters off of cars to sell these metals for scraps.

While this has been happening for years, a recent uptick in catalytic converter theft may be motivated by economic turbulence from the pandemic. Additionally, the reduced foot traffic during this time may make it easier for thieves who feel less likely to be caught. It takes just a few minutes for a thief to saw the catalytic converter out of your car and leave you with thousands of dollars in damage.

Which Cars Are Targeted for Catalytic Converter Theft?

The Toyota Prius is the most targeted car for catalytic converter theft. As a low-emissions vehicle, Prius converters contain larger amounts of the precious metals platinum, rhodium, and palladium.

Thieves can fetch as much as $700 per converter from unscrupulous scrap yards. And unfortunately, this can leave Prius owners with bills as high as $2,000.

Trucks and SUVs are also common targets of catalytic converter theft because they are raised off the ground. This makes it easier to climb under and saw through the metal. However, every vehicle on the road is susceptible to a stolen catalytic converter.

What To Do When Your Catalytic Converter Is Stolen

Step 1: Contact the Authorities

If you find your catalytic converter is missing, you should immediately contact the authorities. They will check local security cameras and work to see if they can help catch the person who stole your converter. Additionally, a police report may be essential to your insurance coverage.

Step 2: Contact Your Insurance Company

Depending on your coverage, your car insurance may cover your catalytic converter replacement. You can contact your insurance agent to see what your options are and whether or not you are covered.

Step 3: Visit a Mechanic

Finally, you should bring your vehicle to a mechanic for service. An expert can discuss your repair options with you and prevent you from driving without your catalytic converter.

What Happens When You Drive Without A Catalytic Converter?

When facing the recovery costs of a stolen “cat,” many customers wonder, “Can I drive without my catalytic converter?”

The answer is both yes and no. Technically, a car can function without a catalytic converter. However, this is not a sustainable long-term option. Here are some of the troubles you will face when driving without a catalytic converter.

Loud Vehicle Noises and Missing Catalytic Converter

The first sign of a stolen catalytic converter is incredibly loud vehicle noises. You will find that when driving without your catalytic converter, it will sound like your vehicle is roaring—especially when starting or giving it gas.

What is a converter unlimited?

What is a converter unlimited?

Taking a step back, the exhaust system of your North Charlotte Toyota car is an integral part of how your vehicle functions. Many cars operate using internal combustion engines (ICEs) that use motor oil and gasoline generate exhaust.

This smog material is highly pollutive and at one point in time was largely unmitigated.

Then comes in the converter unlimited and things changed forever.

converter unlimited were first used widely in the 1975 model year in an effort to have vehicles comply strongly with EPA regulations at the time.

This auto part reduces emissions from your vehicle by taking exhaust smoke (heavily made up of oxygen, carbon monoxide, and hydrocarbons) and producing carbon dioxide and water as a result.

North Charlotte auto service tips.

Why Use converter unlimited?

For many vehicles that run on ICE engines, converters are absolutely necessary to mitigate generation of harmful smog and fumes from tailpipes. There are a variety of different types used in vehicles including 2 and 3 way connection cat converters.

A 2-way converter unlimited operates by oxidizing carbon monoxide to carbon dioxide. It also oxidizes hydrocarbons to create carbon dioxide and water via a combustion reaction. Essentially ensuring that toxic carbon monoxide fume gas is converted to carbon dioxide (still a harmful emission, though less harmful) and water. This type of converter is commonly used on diesel engine.

Alternatively, 3-way North Charlotte Toyota converter unlimited take converters a step further by controlling nitric oxide emissions more effectively than their 2-way counterparts.

This additional type operates similarly to 2-way converters with the addition of converting nitric oxide to a less harmful emission. These are most commonly used on modern ICE engines today.

 

Drawbacks to North Charlotte Toyota converter unlimited

While converter unlimited are essential to help reduce emissions in vehicles overall, they do come with some drawbacks. The free flow of exhaust is essential for an North Charlotte Toyota to work and it can actually help your engine perform better.

Classic vehicles that are relics from a pre-converter unlimited age often perform better and exert more power than modern vehicles.

converter unlimited can also be clogged over time due to the use of wrong fuel needed for proper engine health.

Fuel with lead (though not commonly used) is one of the most common pollutants in converter unlimited that can clog and ultimately damage your North Charlotte Toyota car.

 

Traffic fumes without a catalyst converter unlimited

Traffic fumes without a catalyst

Traffic fumes without a catalyst will be very caustic.

People in a car can be easily poisoned if you stand in a traffic jam and open a window with a favorable wind. Catalytic converter thereby deactivates the most dangerous components and chemical compounds in gases, so that you can drive safely. A backward wave of gases will not get into the engine of your car.

Sound of the exhaust system will change, it will become more severe and loud. The presence of a catalytic converter can soften the sound. But its main function is to extinguish high temperatures,  the only way  is to install additional mufflers, if you are going to drive without a catalytic converter. you can put a resonator instead of a catalytic converter and the sound will become much brighter!resonator

Can I drive without a catalytic converter?

Yes, you can drive without a catalytic converter, but you need to approach everything with your head. If you do not want your car to be repaired, you need to remove the catalytic converter.

It is normal also for a thief to pay special attention when selling a catalytic converter. Their scope is to sell them at the highest cost. This is important also for a car owner, when you need to change a catalytic converter. Search for a recycling company that will purchase your catalytic converter at a best cost. A spot is the best in the event that you need to sell it

Removing a catalytic converter

Removing a catalytic converter from the car is not too difficult. It takes several minutes, and video instructions can be found on the Internet.Thieves operate in groups:

at night they drive up to the chosen vehicle, saw off the catalytic converter with a piston saw, and then drive on.

It is difficult to find robbers, as they hand over the stolen catalysts for scrap at pick-up points that do not require identification.

Experts attribute the growth in demand for palladium to new tightening of environmental requirements for cars, which caused the so-called “diesel gate”.

According to the forecasts of the world’s largest palladium producer, the metal deficit in the market will persist until 2025.

This year it will reach 1.4 million ounces.One of the frequent catalytic converter victims is a Toyota Prius from 2009 to 2016.

for owners of hybrids, the theft of a catalyst has become a headache.

the general insurance of the car increases in price, and the part is expensive if you pay for the repair yourself.

But in case if it happened to your catalytic converter and you have doubts about possible consequences,

it is better to get more information.

There are certain disadvantages in driving without a catalyst, these include increased emission of harmful gases, non-compliance with environmental standards, smell of gases inside the car, increased noise, likelihood of burnout of the exhaust system.

Catalytic Converters: Their Purpose and Importance

Catalytic Converters: Their Purpose and Importance

While there’s no doubt the invention of the automobile made the world a more convenient place, it also made it a more polluted one.

When they run, automobiles spit out pollution that can blacken buildings and create poor air quality. No matter how convenient automobiles may be, this pollution harms the environment and decreases the quality of life for people who live in major metro areas with lots of cars on the street.

Luckily, technology has come up with a solution: the converter unlimited .

 

Here’s everything you need to know about these handy tools, and how they do the work they do:

Engines and Pollution 101

To understand why having a converter unlimited on an engine is so important, it’s essential first to understand why and how engines make pollution.

Here’s a breakdown:

Car engines run on diesel or gasoline, both of which are made from petroleum. Petroleum, in turn, is comprised of hydrocarbons. When hydrocarbon fuel burns with oxygen from the air, it releases a great deal of energy. Because gasoline contains about 150 different chemicals (including additives), it produces more than just power, though: it produces pollution.

The pollution created by burning gasoline creates carbon monoxide, VOCs, and nitrogen oxides that come together to form smog and haze. This, in turn, harms the environment and damages the quality of life for people who live in densely populated areas.

What is a converter unlimited?

While pollutant gasses are comprised of harmful molecules, those molecules are composed of atoms. Because of this, the best way to break down the gasses is to split the particles after they leave the engine but before they enter the air.

This is what a  converter unlimited converter does.

While this may sound like a complicated process, it’s quite simple. converter unlimited are chemicals that speed chemical reactions without changing their overall process. A catalytic converter, meanwhile, is a metal implement bolted to the underside of the car. It is comprised of an input and output pipe. The input pipe pulls hot fumes from the engine, while the output pipe pushes vapors out. As the gasses from the engine blow over the catalyst, it creates a series of chemical reactions designed to alter the gasses and convert them into gasses that will not harm the environment.

While converter unlimited don’t eliminate air pollution, they can be instrumental in reducing immediate, localized air pollution, including pollution from roadways. Catalytic converters also work best when they’re warm, which takes about 10-15 minutes of driving or idling. This means your car may still churn out emissions for the first few minutes of a trip.

The Case for converter unlimited

While converter unlimited aren’t 100% effective at cutting emissions, they are an essential step on the road to reducing pollution from automobiles. Unfortunately, they only work well when they’re working well. If you need service for your mufflers or exhaust systems, contact our team. We offer a wide variety of auto repair services to keep you going down the road safe and sound.

converter unlimited prevent your own cat from being stolen

If you want to prevent your own cat from being stolen
  • While no one is tracking exact figures, the number of converter unlimited stolen from vehicles across the U.S. has grown tremendously. In Los Angeles County, it was up 400 percent in a year.
  • The LA Sheriff raided four locations last week, arresting 19 people and recovering three-quarters of a million dollars’ worth of converter unlimited, plus $100,000 in cash and a “ghost” gun.
  •  the number of converter unlimited stolen, parking in a secure location is one possible solution. The sheriff also suggests etching your serial number into the converter and welding its bolts together. As one does.

Don’t say we didn’t warn you.converter unlimited thefts keep on rising as the pandemic continues, in some cases to an eye-popping degree. The Los Angeles County Sheriff recently announced that there was a 400 percent increase in these kinds of thefts in LA County in 2020. In California as a whole, the number of converter unlimited replaced last year was more than 90 percent higher than the year before, a AAA spokesman told the Los Angeles Times.

So it’s good news that the Los Angeles County Sheriff’s office served search warrants in four locations last week, arresting 19 people and recovering 250 catalytic converters with an estimated total value of $750,000. The police also seized around $100,000 and a “ghost” handgun (i.e., one that was homemade or otherwise without a serial number).

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converter unlimited are an important part of a vehicle’s emissions reduction system, turning the carbon monoxide and hydrocarbons generated by burning fossil fuels into carbon dioxide and water. Almost every car sold since 1975 has one (electric vehicles excepted), which means almost every car is a potential target.

As we reported in December, converter unlimited thefts rose all across the U.S., from Wichita, Kansas, to Lynchburg, Virginia, and from South Bend, Indiana, to Manchester, New Hampshire. One clever solution used by a repair shop Milwaukee was to deflate tires on vehicles waiting to be fixed so that it would be more difficult for a thief to crawl under the vehicles and saw off the converter. The National Insurance Crime Bureau stopped tracking converter unlimited thefts after 2015, but it seems like everyone agrees the numbers are on the rise.

While the just-arrested 19 people might eventually pay the price for their thievery, there’s a logic to their illegal actions. First, it’s unfortunately simple to steal a converter unlimited if you’ve got a pipe cutter. Second, each one can be worth hundreds of dollars if you know an auto parts supplier or scrapyard that won’t ask too many questions about the converter’s provenance. The value comes from the valuable metals inside, including platinum, palladium, and rhodium. Ironically, the reason these metals are worth something is because automakers need more of them for the emission-control devices for new vehicles.

apprentice holding catalytic converter in car service centre
MONTY RAKUSENGETTY IMAGES

There are a few steps you can take to prevent someone from stealing your  converter unlimited including obvious security measures like parking in a well-lit area, preferably with surveillance cameras. The Los Angeles sheriff also recommends some more dramatic moves like welding the bolts on your converter unlimited together or somehow etching your license plate number onto the converter unlimited. In Los Angeles County, local law enforcement in Santa Clarita Valley is running a “Guard That Auto” campaign to prevent thefts of vehicles and converter unlimited.

converter unlimited Stolen from mechanic shops, dealerships

Stolen from mechanic shops, dealerships

Nearby in Guelph, Ont., there have been at least 20 reports of catalytic converters being stolen from vehicles since Christmas.

Scott Tracey, a spokesperson for the Guelph Police Service, says thieves will crawl under a vehicle and cut out the tubular converter unlimited  at both ends, leaving a missing section of the exhaust pipe.

The most recent theft in that city was from a group of vans parked together, but Tracey says they’ve seen thefts reported from vehicles parked overnight at mechanic shops, sometimes at private residences and also at vehicle dealerships.

Tracey says after the converter unlimited has been stolen, “[drivers] come in the morning and start warming the vehicles up and it makes a terrible noise because there’s essentially no exhaust system on the vehicle.”

National rash of thefts

RCMP in New Brunswick and Prince Edward Island have warned people this year about a rash of thefts. In P.E.I. last month, five people were charged in a string of thefts that police estimate caused damages of more than $100,000.

Last June, 20 Canada Post vehicles were targeted by thieves in Ottawa. In July, 27 people were arrested and 68 criminal charges were laid in Hamilton following a two-week project by police targeting converter unlimited thefts.

Police in Sudbury reported 52 thefts of converter unlimited between June 1 and Dec. 31, 2020.

This photo shows some of the converter unlimited  police in Edmonton have seized as evidence following an investigation that led to charges against a 24-year-old man. (Submitted by Edmonton Police Service)

“This is a substantial increase in comparison to the 12 reports of thefts of converter unlimited reported in the same time period in 2019,” Sudbury police said in a release.

Thieves have cut converters out of school buses in Winnipeg, hundreds have been stolen in Edmonton and in Calgary, a man died in Feb. 2020 after it appeared he was trying to steal a converter unlimited and the vehicle fell on top of him.

Tips to avoid theft 

Gast says thefts from vehicles that are higher off the ground appear to happen more frequently, but even so, it doesn’t take much for a thief to jack up a car and remove the converter “in just minutes.”

He says there are some measures drivers can take to protect their vehicles. The two cheapest and most cost-effective ways are:

  • Park in a garage when possible.
  • If you can’t park in a garage, park in a well-lit area.

He says there are third-party companies that can etch an ID number onto a vehicle’s converter unlimited  and enter that information into a database. The database is available for concerned salvage operators to check.

Gast said while black-market scrap metal dealers would likely still take an engraved converter, “it really helps with minimizing the ability for [thieves] to get rid of their product.”

He said he has also heard of people going to their local garage to have the converter welded to the vehicle frame or have mechanics put a screen over it.

That may be a bit extreme, he says, but anything that makes it more difficult to cut out the converter can help deter a would-be thief.

converter unlimited more valuable than gold

converter unlimited'more valuable than gold'

Police ask victims to report converter thefts as cases on the rise nationally

Theft of converter unlimited from the exhaust system of vehicles has become a growing problem in Canada.

It’s not a new issue, says Bryan Gast, the national director of investigative services at the Insurance Bureau of Canada, but as the price of certain metals has risen, so have thefts.

“converter unlimited have been stolen for years,” he said.

“The difference lately is the price of precious metals, and obviously it’s the precious metals inside those converter unlimited that they’re looking to steal and then sell on the black market,” he said.

A converter unlimited is part of a vehicle’s exhaust system. It converts pollutants to less toxic material.

New cars, used cars — nearly any vehicle with a converter unlimited can be a target, Gast says. The exception is electric vehicles, which don’t have them, because they don’t produce any emissions.

Metals precious

The thefts have been happening across the country for the last year and thieves appear to be after three precious metals inside the converter: platinum, rhodium and palladium.

“That’s really what the rise is about,” said Gast. Those metals are “more valuable than gold right now.”

According to the website for Montreal-based Kitco Metals, which buys and sells metals and also reports on market trends, palladium is currently selling for just over $2,800 Cdn an ounce, although the Kitco 2021 outlook says it could rise to $3,000 by the end of the year.Platinum was selling for $1,500 an ounce on Monday, while rhodium was going for about $30,000 US an ounce at the end of February.

By comparison, an ounce of gold is currently selling for about $2,200.

One reason for the rising value of platinum, rhodium and palladium is that as automakers make vehicles to meet tightening emission standards, manufacturers need more of those metals inside the new converter unlimited  to do that work.

In Waterloo region, police say there have been 131 reports of catalytic converter thefts since the start this year, most of them happening in Kitchener, Ont.

“We are asking the community to be vigilant and report any suspicious activity to police immediately,” Const. Andre Johnson of the Waterloo Regional Police Service told CBC.

“We are also asking anyone who may have been a victim of a converter theft, who has not yet reported it to police, to please do so,” he said.

Bad converter unlimited Symptoms

Bad converter unlimited Symptoms

Here are 6 common symptoms letting you know your converter unlimited is clogged or bad.

#1 – Rotten Egg Smell From Exhaust

If you smell something that seems like rotten eggs, it’s a tell tale sign of a failed catalytic converter. Gasoline contains a small amount of sulfur which converts to hydrogen sulfide during the combustion process.

A converter unlimited  that’s working like it’s supposed to, converts the smelly sulfide into odorless sulfur dioxide. When the cat is bad, the conversion doesn’t take place so some of the unburnt gases containing the smelly hydrogen sulfide exit your exhaust.

#2 – “Check Engine Light” is On

If your vehicle’s converter unlimited is failing or has gone bad, the “Check Engine Light” will illuminate on the dashboard. Modern vehicles contain oxygen sensors which are able to monitor the catalytic converter’s efficiency by checking the exhaust’s gas levels.

If these sensors detect the exhaust gases are not being catalyzed properly for whatever reason, the “Check Engine Light” will come on. The driver will then know something is wrong, although they won’t know exactly what the problem is because the light can mean a lot of different things.

The best thing to do is retrieve the trouble codes from the car using a diagnostic scan tool. P0420 and P0430 are two common fault codes that indicate a catalytic converter failure.

One of the most common symptoms of a clogged converter unlimited is a lack of power from the engine, particularly when you try to accelerate such as when you need to pass another vehicle quickly.

When carbon buildup within the honeycomb design gets to be too much or when the internals start to melt due to excess heat from unburned fuel, a partial blockage inside the catalytic converter takes place.

Your engine depends on good exhaust flow to operate at peak power. When the flow is restricted due to a clogged converter, you’ll notice a lack of power when accelerating, going up a hill, or towing a heavy load.

For cases of clogging due to carbon buildup, cleaning your catalytic converter can help remove the blockage.

#4 – Failed Emissions Test

Most parts of the Unites States require your vehicle to pass a smog test every few years to make sure your car is properly burning fuel and not expelling dangerous gases into the atmosphere. One of the most common reasons for failing a smog test is a bad catalytic converter.

Depending on your vehicle, diagnostics will be done through either the OBD2 port on your car (cars made in 1996 or newer) or with a hose connected to the end of your tailpipe that directly measures levels of toxic gases (cars made before 1996).

#5 – Rattling Noise

 

If parts of the honeycomb material inside the converter unlimited  break apart due to excessive heat or damage, you will likely notice a rattling sound coming from under your vehicle while idling or driving. The noise will often be the loudest when starting the car.

You’ll want to replace the cat as soon as possible as those chunks of dislodged material can actually make their way further down the exhaust system and into the muffler. This blockage can then cause the car to stall and even prevent you from starting your car back up.

 

#6 – Reduced Fuel Economy

 

When you have a blockage in your catalytic converter, the lower airflow can cause your car to burn more fuel than it needs. Related to the poor acceleration symptom above, when you don’t have proper exhaust flow, you are forced to step on the gas pedal more since acceleration is affected.

That correlates to the engine injecting more fuel into the cylinders which causes the car to have a much richer fuel mixture than needed.

Since a decrease in your gas mileage is a symptom of many other issues, it alone doesn’t mean you need to replace your catalytic converter. But combined with one of the signs above, it may be a good indicator.

converter unlimited Replacement Cost

Best places to order parts? 

Because of the precious metals used in its construction (ie: platinum and palladium), replacing a catalytic converter is not cheap. Things to keep in mind are the age and make of the vehicle, number of catalytic converters on the car, and whether the cat is an OEM or aftermarket part.

Gasoline Engines – 1981 and Newer

Almost all gasoline engine cars build since 1981 have a three-way converter unlimited . This design is more complicated than those in older cars which means the parts cost is also high.

On average, expect to pay anywhere between $500 and $2,200 to replace a catalytic converter in newer cars. Parts alone will cost $400 to $2,000. Labor costs will set you back $75 to $150 for the estimated one hour of labor needed for replacement.

Gasoline Engines – Before 1981 (and Diesel Engines)

Gasoline engine cars built before 1981 and most diesel engines (any year) have two-way catalytic converters. Since the design is fairly simple, replacement costs are usually cheaper.

Total cost of a converter unlimited replacement in these older cars will run you about $175 to $750. You’ll be paying about $100 to $600 in parts and another $75 to $150 in labor. Keep in mind that the older or rarer a vehicle is, the more expensive a replacement cat due to scarcity.

Can You Repair a converter unlimited ?

It depends. If you believe you simply have a dirty or clogged converter unlimited, adding a converter unlimited cleaner to your gas may help clear up the clog. It may take more than one use. An alternative and much strong method of cleaning a catalytic converter is to remove the cat and soak it in a solution of citric acid for 6-8 hours.

Another option is using sodium hydroxide. Here’s a good video explaining the process:

If there is damage to the converter unlimited  including pieces of the honeycomb breaking off inside, it’s simply not fee-sable to attempt any type of repair even though you’ll find people online saying otherwise. In these cases, replacement is really your only option.

How to Help Prevent Clogging

If you regularly drive short distances with your car, the hydrocarbons may not be getting burnt away completely because the converter unlimited is not getting the opportunity to get hot enough. To reduce your chances of having a clogged catalytic converter, try driving your vehicle on the highway every now and then for around 10 to 15 minutes.

This will create the necessary heat inside the cat to effectively burn off these hydrocarbon deposits so your cat is running as efficiently as possible.

What Causes a converter unlimited to Go Bad?

What Causes a converter unlimited to Go Bad?

converter unlimited (not cadillac converters as some like to say) help remconverterove carbon monoxide (and other toxic gasses) that a car produces from entering the outside air that we breathe. While it’s likely you will never need to repair or replace yours, sometimes they fail.

 

So what are the symptoms of a bad catalytic converter? Can a converter unlimited be repaired? And how much will it cost to replace a catalytic converter?

Keep reading to get a basic understanding of catalytic converters, know what signs to look for in a faulty cat, and what your options are as far as fixing the issue.

 

What is a converter unlimited?

A converter unlimited, also commonly referred to as a “cat”, is part of the exhaust system. It’s positioned between the exhaust manifold and the muffler.

Most cars on the road today have one converter unlimited but many with dual exhausts have two (one unit for each set of pipes). Some higher end vehicles now have two cats in-line which further reduces harmful emissions gases.

Its job is to filter out or “convert” the harmful gases (nitric oxide, carbon monoxide, and unburned hydrocarbons) a vehicle produces before they enter the atmosphere. These toxic gases almost single handedly ended the classic muscle car era in the 70’s and are responsible for much of the smog found in large cities.

How Does a converter unlimited Work?

After a vehicle is started up, the toxic gases produced by the car’s engine pass through a . converter unlimited The internal structure of the cat consists of a honeycomb design made up of precious metals such as platinum, palladium, and rhodium.

At a high temperature that aconverter unlimited is designed to function at (about 800 degrees F), a chemical reaction occurs where the end result are safer elements that come out of your muffler such as oxygen, water, and carbon dioxide.

What Causes a converter unlimited to Go Bad?

failed catalytic converter causes

As mentioned earlier, most converter unlimited will last the lifetime of a vehicle. But in some cases, a cat will go bad and need to be replaced.

Almost all problems with a converter unlimited are because of an engine issue. It is most often caused by excess fuel entering the exhaust system due to an incorrect air/fuel mixture, bad spark plugs, incorrect engine timing, failed oxygen sensor, or other issues where fuel leaves the engine’s combustion chamber unburned.

When this happens, the converter unlimited reaches a temperature that’s too high and actually begins to melt the internals of the cat or break apart the honeycomb material. The result is a non-functioning cat.

In addition, failed gaskets, bad valve seals, or worn piston rings can cause oil or antifreeze to enter the exhaust system and coat the ceramic catalyst within the converter with a thick carbon soot.

If this is allowed to go on long enough, these carbon deposits will clog the catalytic converter so it can’t do its job. Worst case, exhaust flow is completely blocked and backpressure builds back up to the engine which can cause overheating and other problems.

Finally, physical damage to the cat can occur. Though not common, rocks, road debris, or potholes can all damage or crack the outside shell of a cat or the hangers that support it.

A dented converter unlimited often means that parts of the fragile ceramic catalyst have broken off inside and functionality of the cat is reduced.

Stolen from converter unlimited mechanic shops, dealerships

Stolen from converter unlimited mechanic shops, dealerships

Nearby in Guelph, Ont., there have been at least 20 reports of catalytic converters being stolen from vehicles since Christmas.

Scott Tracey, a spokesperson for the Guelph Police Service, says thieves will crawl under a vehicle and cut out the tubular catalytic converter at both ends, leaving a missing section of the exhaust pipe.

The most recent theft in that city was from a group of vans parked together, but Tracey says they’ve seen thefts reported from vehicles parked overnight at mechanic shops, sometimes at private residences and also at vehicle dealerships.

Tracey says after the catalytic converter has been stolen, “[drivers] come in the morning and start warming the vehicles up and it makes a terrible noise because there’s essentially no exhaust system on the vehicle.”

National rash of thefts

RCMP in new brunswick and Prince Edward Island have warned people this year about a rash of thefts. In P.E.I. last month, five people were charged in a string of thefts that police estimate caused damages of more than $100,000.

Last June, 20 Canada Post vehicles were targeted by thieves in Ottawa. In July, 27 people were arrested and 68 criminal charges were laid in Hamilton following a two-week project by police targeting catalytic converter thefts.

Police in Sudbury reported 52 thefts of catalytic converters between June 1 and Dec. 31, 2020.

This photo shows some of the catalytic converters police in Edmonton have seized as evidence following an investigation that led to charges against a 24-year-old man. (Submitted by Edmonton Police Service)

“This is a substantial increase in comparison to the 12 reports of thefts of catalytic converters reported in the same time period in 2019,” Sudbury police said in a release.

Thieves have cut converters out of school buses in Winnipeg, hundreds have been stolen in Edmonton and in Calgary, a man died in Feb. 2020 after it appeared he was trying to steal a catalytic converter and the vehicle fell on top of him.

Tips to avoid theft

Gast says thefts from vehicles that are higher off the ground appear to happen more frequently, but even so, it doesn’t take much for a thief to jack up a car and remove the converter “in just minutes.”

He says there are some measures drivers can take to protect their vehicles. The two cheapest and most cost-effective ways are:

  • Park in a garage when possible.
  • If you can’t park in a garage, park in a well-lit area.

He says there are third-party companies that can etch an ID number onto a vehicle’s catalytic converter and enter that information into a database. The database is available for concerned salvage operators to check.

Gast said while black-market scrap metal dealers would likely still take an engraved converter, “it really helps with minimizing the ability for [thieves] to get rid of their product.”

He said he has also heard of people going to their local garage to have the converter welded to the vehicle frame or have mechanics put a screen over it.

That may be a bit extreme, he says, but anything that makes it more difficult to cut out the converter can help deter a would-be thief.

How do converter unlimited?

How do converter unlimited?

For a cars internal combustion engine to operate, a controlled combustion reaction needs to occur inside the vehicle’s engine. But this reaction also produces harmful burnt gases that contribute significantly to air pollution. And good air quality is very important for an individual’s overall health.

In order to reduce air pollution, modern vehicles are equipped with a device called a catalytic converter that reduces emissions of three harmful compounds found in car exhaust:

Carbon monoxide (a poisonous gas)

Nitrogen oxides (a cause of smog and acid rain)

Hydrocarbons (a cause of smog)

These are converted into less harmful compounds before leaving the car’s exhaust system. This is accomplished using a catalyst, which gives the device its name

The catalyst used in a converter unlimited is a combination of platinum (Pt), palladium (Pd), and rhodium (Rh).

These metals coat a ceramic honeycomb (or ceramic beads) contained within a metal casing that is attached to the exhaust pipe. The catalytic converter’s honeycomb structure provides the maximum surface area on which reactions can take place while using the least amount of catalyst.

A reduction and oxidation reaction occurs inside the device. Carbon monoxide (CO) in converted to carbon dioxide (CO2). Nitrogen oxides (NOx) are broken down into nitrogen gas (N2) and oxygen gas (O2). And hydrocarbons (HC) are converted into carbon dioxide (CO2) and water (H2O).

Now here’s the slightly complicated bit:

First of all, the converter unlimited uses a reduction catalyst composed of platinum and rhodium to reduce the nitrous oxides.

As the nitrous oxide molecules (NO and NO2) pass through the device, the catalyst removes the nitrogen atom, allowing the free oxygen to form oxygen gas (O2). The nitrogen atom that is attached to the catalyst reacts with other attached nitrogen atoms to form nitrogen gas (N2).

Reduction Reaction 1: 2NO => N2 + O2

Reduction Reaction 2: 2NO2 => N2 + 2O2

In the second stage of the reaction, an oxidative catalyst of platinum and palladium decreases emissions of carbon monoxide (CO) and unburned hydrocarbons (HC).

Oxidation Reaction 1: 2CO + O2 => 2CO2

Oxidation Reaction 2: H4C2 + 3O2 => 2CO2 + 2H2O

Catalytic convertor.jpg

Reducing Pollution

In petrol engines, converter unlimited are reliable and efficient at reducing pollution. They convert an estimated 90% of the hydrocarbons, carbon monoxide, and nitrogen oxides produced into less harmful compounds.

But they do not reduce harmful emissions of carbon dioxide (CO2), which is a greenhouse gas that contributes significantly to global warming.

However, converter unlimited are less efficient when used with diesel engines, which run colder than gasoline engines. Catalytic converters work best at higher temperatures.

Diesel engines also produce particles such as soot. But adding a diesel particulate filter (DPF) to the catalysts in the converter unlimited can reduce emissions of ultra-fine particles by up to 99%.

How to check node status?converter unlimited

How to check node status?converter unlimited

Each car owner can check the catalyst performance independently or by contacting a service center.

There are 3 methods for verifying catalyst health:

  1. Visual inspection of the housing. Deformation of housing always indicates a partial or complete malfunction of a catalyst. In this case, it must be removed. On some models, inspection without opening the case cannot be carried out.
  2. Back pressure. The check can be carried out using a manometer and an adapter tube connected to it. The pressure gauge is put in place of lambda sensor and start the engine at 2.5-3 thousand turns for 15 seconds. On average, normal pressure values ​​are 0.3 kg / cm2 and 0.35 kg / cm2 for modified engines. Indicators of 0.5 kg / cm2 and above indicate problems with the catalyst.
  3. Diagnostics by a motor tester. This diagnostic option is possible with special equipment. The device is connected instead of spark plugs and takes data during engine start.
  4. Car diagnostics. If you have special equipment, you can carry out diagnostics yourself.

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Why should you remove a catalyst?

The ideal solution for a catalyst failure is to replace it with a new one.

However, not everyone can afford the purchase of a new, original part, the cost of which is about 500 USD.

An alternative version of Chinese production will cost 100 USD. But such expenses are unacceptable for some car owners, so they decide to remove the catalyst completely and weld an empty flame arrester.

It is important! Experts recommend changing the catalyst to the original only once, on new cars.

Subsequent investment in an expensive original catalyst is impractical, because the motor works worse and cells become clogged twice as fast. Some universal models are several times cheaper than branded items and at the same time work with the same efficiency.

is converter unlimited important?

is converter unlimited important?

Nowadays in the vastness of network, you can find many tips where motorists offer their less experienced colleagues to cut off the catalyst on a car. It’s time to figure out why this element of design was so annoying for some drivers, and why in fact it should be left in its place.

The first and most important thing why unfortunate catalyst is so annoying for many motorists is its cost. And everything because the catalyst uses expensive platinum. That is why few people want to spend huge amounts on replacing catalyst.

As a result, many drivers simply decide to remove the part, and install a flame extinguisher on its place in the muffler. On the one hand, this move is cunning and even somewhat reasonable (a slight increase in power). If only because if nothing is done with problematic element immediately, then it will be worse. On the other hand, it’s better not to do this at all.

Firstly, it is necessary to clarify a simple truth that a car without catalyst becomes much “dirtier”. Of course, some kind of ecology doesn’t concern most people. If so, then it is worth considering that without a catalyst the car will start to smell worse.

Secondly, installation of a substitute on lambda sensor violates correction of composition of air-fuel mixture. Incorrect operation of engine leads to increase in fuel consumption, a large amount of soot is formed in combustion chamber. This, in turn, is fraught with numerous negative consequences not only for the unit itself, but also for other nodes.

Thirdly, the removal of catalyst from exhaust system and installation of a substitute on some models lead to increased consumption of engine oil. And this, after all, is an additional expense in the long run. Thus, it is quite obvious that it is better to spend money on a new catalyst once than to deal with numerous problems after a while.

One common consequence of catalyst removal is increased oil consumption. This phenomenon does not occur on all engines, but on the web you can find many stories of car owners who faced a similar problem. There are many speculations about reasons. The most realistic is reduction of back pressure in exhaust system. Catalyst creates a back pressure, due to which the oil scraper rings correctly do their job. But without a design on some cars, situation is changing.

Let us look the list of models on which there is an increased oil consumption after removal of a catalyst:

  • Entire line of Gamma engines from Kia / Hyundai. After removing the catalyst, oil consumption on a serviceable engine can reach 1.5 liters per 10,000 km. On the other hand, it is also dangerous to leave the catalyst, because until 2016 there was a problem with its destruction and ceramic dust getting inside the power unit. Someone is at risk, and someone prefers to add oil.
  • Volvo cars with the B6324S engine (3.2 liters). After removal of catalysts, car owners are faced with a consumption of engine oil of 1 liter per 1,000 km. At the same time, the piston group is in a normal state for its mileage.
  • Japanese engine 3MZFE suffers from a similar problem, which can be found on Toyota and Lexus mid-zero years. The consumption of engine oil after removal of catalyst also reaches 1 liter per 1,000 kilometers.

Catalyst removal procedure should be carefully monitored. Existence of dust in an exhaust system before its installation is inadmissible, otherwise solid particles can get into cylinders. It is recommended to install a flame arrester that is suitable for a specific engine. It will create a sufficient level of back pressure, which will ensure minimum consumption of engine oil after removal of the catalys.

converter Removal: What Does It Give?

converter Removal: What Does It Give?

If catalyst is defective, then when it is removed, the car engine regains its original, factory parameters, it begins to “breathe” more easily, resulting in reduced fuel consumption and increased power. In cases where the catalyst is removed in order to modernize the exhaust system, this procedure is usually supplemented by installation of a new exhaust pipe type silencer, which creates significantly less obstacles to exhaust gases than the catalyst.

In combination with reflashing of a power unit (which is also performed), this leads to an increase in power of a power unit. It should be noted that this method of tuning is often called “amateur”, because when tuning the exhaust system performed by professionals (used, for example, to “refine” sports cars), a lot of calculations are made and a large number of parameters are involved. Professional tuning is done only by highly qualified specialists and costs considerable amounts.


converter unlimited Removal

The removal of catalyst is most often a necessary measure, but sometimes the catalyst is removed in order to finalize the exhaust system. A faulty catalyst creates a lot of unpleasant problems in the form of errors that light up on a panel, as well as a significant deterioration in dynamic readings of a car. The state of catalyst and correctness of its operation are monitored by the so-called lambda or oxygen sensor.

The sensor monitors the consistency of exhaust, if the catalyst is not working, composition of exhaust changes, to which lambda immediately reacts and reports a corresponding error.

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Repair of catalytic converter is not possible, in case of failure, it is necessary to completely remove defective catalyst, and install a new one in its place. The catalyst is removed for a reason that the cost of a new one is quite high, so most often in the event of a malfunction, a flame arrester is installed in its place.

Removal of catalyst cannot but be invisible; many describe it in different ways. Some say that it felt like there was a trailer or an anchor from which they got rid. Others say that the car had a second wind, but they all have one thing in common : significant improvement in dynamic performance.

The removal of catalyst is an extreme measure, which is undesirable if the engine works as it should. In addition, if financial ability allows you to perform a full replacement of catalyst with a new one, then it is better to do just that, in which case you will not have to interfere with exhaust system, as well as brains of your car.

It will not require any tricks and other “lotions”, which can not be avoided when removing the catalyst.

Keep your car stored off road by catalytic converter

Keep your car stored off road

You can purchase devices that lock in around the converter to make it more difficult to remove.

called a Catloc. The Catloc has over 45 bespoke fitments, so the device should fit quite a few models in the range. The Catloc costs between £200 and £250 (depending on model), which includes VAT and fitting by a Toyota retailer. While this isn’t a cheap solution, replacing a catalytic converter can cost well over £1000, including fitting. Hybrid models, which contain a higher percentage of precious metals, are also particularly at risk. The Catloc can’t guarantee theft prevention but it does make cutting the cat converter out more difficult.

Install security camera(s)

nstalling security cameras (CCTV, Ring Doorbell etc) seems like an obvious answer, and it is. Unfortunately, if you don’t park on your driveway then this can be significantly more difficult to implement. There are alternative options to keep an eye on your car when you park it up, like wildlife trail cameras – but realistically it’s best to park in areas where there’s possible CCTV filming anyway – like well-lit, well-traversed streets if you can’t park off-street. With the cost of CCTV systems falling an becoming an easy job to intall (not requiring specialist services), it’s never been simpler to keep an eye on your car. It’s worth considering for peace of mind generally, not just for catalytic converter theft.

Park in well lit areas

This is another one that’s more to do with common sense and lowering the chances of a crime being committed generally – it’s not specific to catalytic converter theft. Thieves are often opportunistic and the equipment required to cut out a cat converter is pretty heavy-duty, but once a vehicle is targeted – thieves tend to wait for an opportunity to strike as the theft itself takes a matter of minutes. If you park in an area that’s well lit, which people regularly walk past, you’re less likely to come back to find your catalytic converter has been pinched.

Install alarm(s)

If your vehicle doesn’t have an alarm and you live in an area where cat converter thefts are on the rise (big cities like London), it’s definitely time to invest in one. The noise of the alarm should be enough to scare off any thieves.

CatClamp

The CatClamp ‘clamps’ to the exhaust pipes, not the converter, allowing different sized and shaped converters to be protected. This eliminates the risk of damaging the converter, heat shield or oxygen sensors. Locked to the vehicle’s chassis up to seven times, it makes stealing your catalytic converter very difficult for a thief in a hurry. Three options are available, starting at £99 (CatClampEconomy) and topping out at £350 for the CatClamp MAXX³.

Keep your car stored off road

This option simply won’t be suitable for everybody, but if you have a garage you can use – it makes sense to keep your vehicle in there, especially if you live/work in an area where catalytic converter thefts are common. If you don’t have a garage you can access, try to park alongside other vehicles or in designated parking areas – i.e. car parks, multi-storeys etc.

Block access to the underside of fleets

If you operate a small fleet, consider obstructing access to vehicles with high ground clearance by parking lower vehicles close by. Also, keep an eye out for anyone who seems to be working underneath cars nearby, they could very well be scouting out their next target vehicle.

Catalytic converter theft prevention

Catalytic converter theft prevention

In the main, it remains older cars that are targeted because advances in efficiency and technology mean the latest generations of Toyota catalytic converters contain vastly lower amounts of precious metals, while still doing their job just as well or even better – this means their value for recycling is very low and they are not attractive to thieves.

It’s a serious problem then and while manufacturers are doing something about it, it will take these changes some time to filter down to the cars you’re buying. There’s still plenty you can do to prevent yourself becoming a victim though so keep reading for our top ten tips to stop your catalytic convertor getting stolen.

How to stop your catalytic converter being stolen

In order to steal the parts, thieves need to slide under the vehicle and use cutting tools to detach the box from the pipes around it. This means how you park you car matters. Parking close to walls or fences can help, but remember not to block pedestrian access, especially for wheelchair users.

Catalytic converters with a serial number

Some garages will etch a unique serial number onto your catalytic converter so it can be easily identified if it is stolen. You’ll also be provided with a sticker to be displayed in your window that indicates your catalytic converter is marked – which prevents offenders from targeting your vehicle.

Ask a garage to weld the bolts shutIf your catalytic converter is bolted on, you can ask for your local garage to weld the bolts to make it more difficult to remove.

do people steal Catalytic converter Why ?

The Appeal of converter unlimited

There are two simple reasons for this. Number one, nicking a converter unlimited is a relatively simple job – all you need is a flagrant disregard for the law and other people’s property, a jack, an angle grinder and a few seconds of your time to get the job done.

Most converter unlimited on modern cars are located under the vehicle towards the exhaust which makes it easily accessible to thieves. Lifting the back of a car and cutting out the whole unit can be done in no time at all.

SUVs are more vulnerable due to their raised ground clearance. This means the catalytic converter is easier to get to and because they tend to have larger engines, these cat converters contain more precious metals.

What is a converter unlimited worth?

Reason number two is that some of the precious metals hidden inside your catalyst are worth more than gold. Inside a converter unlimited there is a ceramic element coated in various precious metals like platinum, rhodium and palladium.

This is what attracts thieves – you can easily make £500 selling a catalytic converter on the black market.

While few manufacturers have acknowledged there is a problem with converter unlimited theft, Toyota has stuck its head above the parapet. In a recent statement, the company said:

“We’re doing all we can. We’ve shared police guidance with customers and we have developed and reduced the price of a ‘Catloc’ device which can deter theft and make it more difficult. Toyota teams in the UK and other countries are urgently exploring new technical possibilities to deter criminals as well.”

Toyota is working with the police, as well as talking to government about changes in the law around scrap metal sales that would make it harder for criminals to sell stolen catalysts for cash.

However, these are criminal operations and Toyota’s scope is therefore limited. A number of police forces are taking action and some forces, such as Nottinghamshire, are also starting awareness campaigns. It is vitally important for anyone who is a victim of this crime to report it to their local police force as quickly as possible.

 Converter Unlimited theft: how to prevent it

 Converter Unlimited  theft

is on the rise and as we’ve seen in the press of late, the thieves are getting ever more brazen, stealing  Converter Unlimited  in broad daylight from cars parked on their owner’s drives.

“When the car thief crawls under your car to steal your converter unlimited they don’t really ask if you’re a Republican or Democrat, or even if you’re registered to vote,” Jones said. “This is very much a nonpartisan issue. I’m hoping that I can get cooperation from all of my colleagues and get a pass.”

According to a recent report on Investopedia.com Jones cited, California is the number one state for converter unlimited thefts.

SB 919 is sponsored by the Chula Vista Police Department and is in the Senate Committee on Rules awaiting assignment to a policy committee for hearing.

“I’m so grateful to Senator Jones and his office for backing this bill to combat converter unlimited theft, an issue that has impacted countless victims,” said Chula Vista Police Chief Roxana Kennedy.

increasing Converters Unlimited theft

increasing Converters Unlimited theft

SANTEE, Calif. (CNS) – Sen. Brian W. Jones, R-Santee, Thursday introduced a measure intended to crackdown what he describes as increasing increasing Converters Unlimited theftr theft in California.

“The crime of stealing Converters Unlimited in California has skyrocketed in the last several months,” Jones said. “Unfortunately, unless some changes in the law are made it will only get worse.

“Thieves often face few risks in getting caught or prosecuted, yet the car or truck owner faces thousands of dollars in repairs and the inability to use their vehicle for days or weeks while it’s being repaired,” he said. “My bill will help discourage, prevent and prosecute the growing crime of catalytic converter theft in California.”

what is The honeycomb structure?

what is The honeycomb structure?

A sports cat manages to do everything a standard cat can do but in a much more sleek, efficient package. The honeycomb construction within a standard cat is designed to maximise the surface area of the catalysts while keeping their overall volumes low due to the sheer expense of the precious metals used.

Unfortunately, the honeycomb can be seen as an obstruction for the exhaust gasses which need to exit to the surroundings as quickly and as efficiently as possible. A catalytic converter therefore slows the exhaust gasses down, making the engine work harder as it struggles to breathe out the exhaust gasses at the end of each engine cycle. The honeycomb structure within a catalytic converter is also capable of falling apart from overheating, thus creating a further blockage for the exhaust gases to build up against.

The honeycomb structure within has disintegrated due to extremely high temperatures created by unburnt fuel
The honeycomb structure within has disintegrated due to extremely high temperatures created by unburnt fuel

The main aim for an exhaust system is to get the exhaust gasses away from the engine in a smooth and swift fashion, with restrictions and expansions like a large catalytic converter only causing turbulence and therefore disturbed, slower airflow. Sport cats do their best to solve this issue by decreasing the chamber size and creating a much smoother surface within the chamber to allow for the gasses to flow quicker and easier through it.

To keep emissions down, the ceramic matrix within the honeycomb construction is much finer than in a normal cat, thus making sure that the catalysts can effectively convert the relevant nasties to where they need to be to meet emission rules. Small increases in power can be achieved by switching to a sports cat, with the engine cycle being freed-up to maximise its efficiency.

Is a decat a viable option?

Here you can see a catalytic converter has been completely replaced by a straight 'decat pipe'
Here you can see a catalytic converter has been completely replaced by a straight ‘decat pipe’

The straight answer in most cases is no. Many petrolheads out there decide that the catalytic converter is producing a severe blockage within the exhaust system that needs to be eradicated and therefore delete the cat from the system altogether, replacing it with a straight pipe. Although this will ramp up the volume of your powertrain and potentially eke out a few more horses from your engine, in most countries, driving a car without a catalytic converter is deemed illegal.

Cat stripping is also another form of decatting, which is the process of removing the honeycomb innards of the cat to simply reduce the amount of restriction inflicted on the exhaust gases.

What is a converter unlimited ?

What is a converter unlimited ?

The cat sits around a third of the way down the exhaust system and resembles a small metal chamber that receives exhaust gasses and changes the chemical nature of them to reduce the volume of nasty emissions fresh from the exhaust manifold. Within the cat housing is a ceramic-based honeycomb structure that is lined with extremely precious metals, with each metal having a specific job in emission-reduction.

There are three main emissions produced by car engines: nitrogen gas (N2), carbon dioxide (CO2) and water vapour (H2O).

The converter unlimited  however is mostly used to tackle the smaller, more-harmful products that are produced due to the naturally-imperfect combustion process of the IC engine. These are carbon monoxide, hydrocarbons and nitrogen oxides. Most cats these days are therefore called three-way catalytic converters due to the three main types of emission that they manage to tackle.

An exhaust system from an old Chevy, showing the placement of the catalytic converter

A ‘catalyst’ is a substance that accelerates a chemical reaction, and within a catalytic converter, there are two types of catalyst. The first is a reduction catalyst which uses platinum and rhodium within the honeycomb to reduce NOx emissions. NOx is produced by nitrogen oxide and nitrogen dioxide within the exhaust gasses. The nitrogen gasses come into contact with the catalyst metals which rip the nitrogen atoms out of the molecules which in-turn releases cleaner oxygen to continue down the exhaust system.

The second catalyst type is an oxidisation catalyst which uses Platinum and Palladium to complete the job. These catalysts oxidise or burn the carbon monoxide and hydrocarbons lingering within the incoming gas, helping reduce the amount of smog produced by evaporated, unburnt fuel.

The final stage of emission control comes in the shape of an O2 sensor found just upstream from the cat. The sensor relays back to the ECU how much oxygen is found within the exhaust gasses, with the on-board computer then able to adjust the air/fuel ratio to allow the engine to run as close to the Stoichiometric point as possible.

This is the point at which – theoretically – all of the fuel entering the combustion chamber will use all of the oxygen provided to complete the combustion process. Not only does this last stage help the engine’s overall efficiency, it also allows the engine to provide the cat with enough oxygen to effectively complete the oxidisation process with the second catalyst.

The Appeal of converter unlimited

The Appeal of converter unlimited

The reason is the value of the metals used in the manufacturing of the catalytic converters. Catalytic converters contain platinum, rhodium, and palladium. The metals are expensive, and thieves sell the converters to scrap yards for several hundred dollars per piece, depending on the size of the converter and the current rate on the metals inside it. It can cost you on average up to $2000 to replace a catalytic converter, and it is illegal to drive your car without one. The resulting gap in your exhaust system also makes the car run poorly until it is fixed.

The rate of catalytic converter theft varies depending on the current prices of the metals inside it. Price increases typically result in an increase in thefts. Thieves look for easy targets when it comes to catalytic converter theft, and a few simple steps help make your car or SUV a less likely target.

Symptoms of Converter Theft

You’ll notice a loud rumbling or roaring sound as soon as you turn on the engine if your catalytic converter is missing. This gets louder when you hit the gas. The exhaust is not working properly, so the vehicle also drives rougher than usual, often with a sense of sputtering as you change speed. Go to the back of the car and look underneath. The catalytic converter is a round canister that connects two pieces of piping in the exhaust. You will see a gaping space in the middle of your exhaust if the converter is missing, and you will likely see signs of the piping being cut away.

Preventing converter unlimitedTheft

Always park in well-lit areas when possible. If you have a personal garage, keep your car in the garage with the door closed when the vehicle is not in use. Park close to a building entrance or to the nearest access road when parking in a public lot. This is due to the increased amount of pedestrian traffic in those areas.

Security devices are available that attach to the converter, making it harder to steal. Having the converter welded in place also makes it more difficult to remove. If you have a security system on your car, calibrate it so vibration sets it off. This ensures the alarm activates if a thief tries to saw off the converter. Video surveillance around your garage or driveway is also useful if you have the budget for it. Engrave your VIN number onto your catalytic converter to make it easier to identify in case it does get stolen.

How to Troubleshoot converter unlimited

How to Troubleshoot converter unlimited

The converter unlimited  is a very important part of the emissions control system on your vehicle. It’s usually good for the life of a vehicle, but occasionally it does fail.

The best thing you can do is be alert for signs of trouble and head for a service facility if you suspect that the catalytic converter is malfunctioning.

Technicians will put your vehicle on an electronic diagnostic machine to locate the source of the problem, possibly remove the oxygen sensor from the exhaust manifold or exhaust pipe ahead of the catalytic converter to see if that changes things, and replace the catalytic converter, if necessary.

It’s against the law in many states to remove a converter unlimited  and run a vehicle without one.

Interior and exterior views of a catalytic converter.

Here are five signs that something may be wrong with your converter unlimited :

  • Your vehicle’s fuel efficiency suddenly drops.

  • Your vehicle doesn’t accelerate when you step on the gas pedal.

  • your vehicle may refuse to start .

  • Your vehicle fails an emissions test.

  • The MIL or Check Engine light comes on.

The most common cause of failure in a converter unlimited in an older car is that it becomes so clogged that the exhaust gases can’t get through it to the muffler and out of the car.

(If air can’t get out the rear of the vehicle, it can’t come in the front end, so the engine dies because no air is coming in to form the fuel/air mixture.)

 

Every car sold in the United States since 1996 has had an OBD (On-Board Diagnostic) II system that tests the catalytic converter (among many other things).

If the unit allows too much pollution to escape from the tailpipe, it illuminates the MIL and produces a trouble code that can be read by a technician with what’s called a “scan tool.”

The converter unlimited is sensitive to changes in the contents and temperature of the exhaust gases, so another possible cause for failure is if the cylinder head gasket is damaged, allowing oil or coolant to get into the combustion chamber and be burned in the cylinders.

Also, if your ignition system isn’t operating properly, unburned fuel in the exhaust gases can cause the catalytic converter to wear out or break down. This is another good reason for going for tune-ups at specified intervals!

Prescious metals in Converters Unlimited

Prescious metals in Converters Unlimited

In the modern cars there are a lot of interesting things. It turns out that there are even noble metals in it and the car owner himself can make good money with its help.

Not everyone knows that the so-called exhaust system catalyst or rather, an exhaust gas catalyst contains precious metals of the platinum group. First of all, it is actually platinum, as well as noble metals palladium and rhodium.

A porous ceramic or metal filling is hidden in catalyst housing, where another noble metal is sprayed.

Therefore, after the automotive catalyst fails and this usually happens after 150-200 thousand kilometers, you can take it to special processing companies, which are able to extract precious metal for recycling.

The main nuance of this procedure is that platinum metals are in a form of a very thin layer sprayed onto porous ceramic cells.

In fact, the device is conceived as such, so that the contact surface of exhaust gases with metal catalyst is as wide as possible.

Therefore, collecting sprayed platinum from 20 thousand square meters of the inner surface of the honeycomb is not so simple.

To do this, it is necessary to “rinse” catalyst ceramics with acids, heat, galvanize, crush… But this, in fact, is a problem not of a motorist, but of other people.

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How to determine the profit which a catalyst can bring to a driver owing to this? To determine the number of platinoids, an RF spectrometer is used, it is also an X-ray fluorescence analyzer.

But first of all, you need to see the catalyst case, pull out the ceramic filler and grind it. Then, correlating the data of spectrometer and mass of ground filling, the receiver determines the price.

The average price of a catalyst that has worked out is from 20 to 150 USD, and you can get them just passing an unnecessary catalyst at the pick-up point. It is interesting that evaluators take into account the current quotations on world exchanges when evaluating. And this figure relative to platinum can experience significant fluctuations, for example: depending on the situation, one ounce in different periods can cost several hundred dollars and one and a half thousand dollars.

The content of precious metals in a catalyst is determined using a spectrometer. Incidentally, it is able to distinguish platinum substitute.

To understand: the content of pure platinum or other platinoids is tenths and hundredths of a percent of the total mass of catalyst filling.

Taking into account how much a new catalyst costs, which will have to be bought to replace a failed one, handing over the old for recycling will be the most rational step.

And even if you don’t want to buy a new catalyst and intend to replace it with a substitute, you should still think about recycling. The price is worth the time spent on the delivery of precious recycled materials.

The platinum content in Japanese and Chinese cars is 15% less than in Europe, in catalysts of Russian cars 40% less than rhodium in Europe. In American catalysts, precious metals are half as much as in European ones.

To solve the problems of processing catalysts, hydrometallurgical and pyrometallurgical methods are used.

The source for processing contains a large amount of ceramic carrier and an insignificant concentration of precious metals. When processing waste electronics, the source is scrap parts that contain, as a rule, plastic particles in their composition.

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The task of recycling automotive parts waste is to obtain semi-finished products suitable for recycling. The hydrometallurgical method for extraction of precious metals for catalysts consists of the following main steps:

  1. Primary leaching of waste with mixtures of acids, the composition of which depends on qualitative and quantitative content of precious metals in source, at temperatures above 100 ° C;
  2. Repeated washing of an acid-insoluble carrier with water;
  3. Drying semi-finished product at 200 ° C and calcining at temperatures of the order of 600 ° C.

When using the pyrometallurgical method for Converters Unlimited waste processing occurs in the following several stages:

  1. Crushing and sorting its particles by size.
  2. Preparation of the initial charge.
  3. Melting of crushed product at a temperature of 3000 ° C in a plasma-arc furnace with the formation of melts of precious metals, ceramics, and metal carriers.
  4. Periodic discharge of slag melts, stratified due to the difference in densities of metals and ceramics: the ceramic melt remains at a top, precious metal melt in collector (copper, iron) is drained from the furnace.
  5. Granulation of a liquid melt.
  6. The heal granulation product, enriched with precious metals by 3-15%, is a suitable raw material for refining plants, which further produce precious metals with the highest degree of purity.

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Old catalysts can be sold to a number of companies associated with refineries with contracts for the recycling of their enriched raw materials. The scope of activity of such companies includes the purchase of spent catalysts from private and legal entities.

Before concluding a contract of sale, the company analyzes the catalyst which valuable element it contains, and in what quantity.

Based on the analysis, the transaction value is determined. On average, for foreign cars prices are per 1 kg of catalyst vary from 50 to 150 USD, depending on the car brand.

Converters Unlimited from Hummer, Land Rover, Infiniti, Jeep GrandCherokee, Lexus, Mercedes-Benz reach the highest costs.

 

The Problems With Converters Unlimited

The Problems With Converters Unlimited

The average lifespan announced by the manufacturers for a catalytic converter is 150,000 km. However, depending on the use of the vehicle, this time can be more or less shortened. This is because various reasons can cause the catalyst to malfunction.

The most obvious is a physical defect caused by interactions with the external environment, such as rust, friction with the ground, etc. In these cases, the pot will need to be repaired or replaced. Apart from this case, you should know that catalysis only occurs when the pot’s temperature reaches 400 ° C.

The pot is composed of a ceramic filter; when the chemical reaction does not occur, the filtered particles mixed with unburned oil will form a deposit and clog the pot. This phenomenon is irreversible, which is why, when the catalytic converter is blocked, it will have to be replaced.

What Is The Catalytic Converter?

The catalytic converter is an element that makes up the exhaust line. Its purpose is to reduce vehicle pollution by filtering exhaust gases. Its particularity lies in using a chemical reaction called catalysis to clean up exhaust gases. Since it works most efficiently at high temperatures, it is usually placed immediately after the exhaust manifold.

On vehicles fitted with a particulate filter, it may or may not be used. If the vehicle is still equipped with it, the catalyst is usually placed before the particulate filter. This device is used both on vehicles gasoline than diesel.

An investigation has been launched to track down metal thieves after 15 exhaust parts were found in the boot of a vehicle parked on a street in the Merridale area of Wolverhampton on Tuesday.

It is suspected the car has been used to commit offences across the city after at least eight converter thefts were recorded from Monday night into Tuesday.

Officers are carrying out CCTV enquiries in a bid to establish the car’s movements and identify suspects.

Pc Adam Davenport from the Wolverhampton Police Taskforce, said: “This is a significant recovery. We believe people linked to the car have committed dozens of cat converter thefts in recent weeks and we’re following up several lines of enquiry.

“We appreciate that catalytic converter thefts are a real pain for motorists: they cause lots of inconvenience and are also expensive to replace.

“We’re targeting groups who we suspect are behind a large number of these thefts and hope to bring more good news soon.”

 

When the catalyst needs to be replaced

When the catalyst needs to be replaced

Platinum, rhodium, palladium and even gold can act as a perfect catalyst in the catalytic converter. Without them, the process would have been impossible.The entire filling of the catalytic converter looks like a layer of precious metals deposited on ceramic honeycomb. And the catalytic converter is not only a unit, but also a housing, and lambda sensors, and a heat insulator casing.It is the ceramic block that is the catalytic converter of the reaction, and not the entire item assembly that is “dusting” into the cylinders, so they usually talk about removing the catalytic converter, sometimes replacing it with other parts.

The first catalytic converter was install in 1975. But there were no big problems from them then, and until recently no one could have thought that the catalytic converter could cause scuffing and oil scrapes. The catalytic converter was located far from the cylinder block, in the exhaust system somewhere under the bottom of the car. Yes, the catalytic converter can die there too: clog up and fall apart. And this is very important for all car owners, not only unique vehicle fans.

Catalytic-converter

The suffering is insignificant: the car pulls worse, but the motor remains intact. The error of the lambda sensors that do not understand what is happening with the amount of oxygen can also be annoying. The solution to the problem is elementary, a catalytic converter is change.

The situation become much worse when a catalytic converter was place close to the unit. In case of destruction of the base, ceramic dust begin to enter the cylinders. There are still people who are convince that dust from the exhaust can not get into the intake. At the time of valve overlap, when the piston approaches the top dead center, when the intake valve is already open, and the exhaust valve is not closed yet.

 

When the catalyst needs to be replaced

Engineers under the guarantee are partly to blame for the disbelief in the possibility of ceramic dust entering cylinders. They at one time convinced the victims of a catalytic converter that the destruction of this wonderful element could not happen. Although, at the same time, the guarantee for the catalytic converter was only a thousand kilometers, and it was proposed to change the killed engine at your own expense. Ceramic dust can get into the cylinders.

Pay attention to this essential vehicle part, because there is nothing to do when the catalytic converter has to be changed. Cleaning the catalytic converter will help to prolong the life of your car and motor itself without much time and efforts.

A ceramic catalytic converter will eventually fail on any vehicle. But the danger is primarily those that stand on the exhaust manifold at a distance of 15-20 cm from the cylinder head. In addition, there are motors, where the catalytic converter was installed in the exhaust manifold, built directly into the cylinder head. Over time, there are more and more motors with collectors and the problem is more and more widespread.

Catalytic converter failure: causes and consequences

The catalytic converter turns out to be really clogged to a brick state. It is removed, ideally with a firmware correction. And the car starts to go. And after a while, its owner returns with a complaint about the oil consumption that has appeared. In most cases, the reason is very simple: the ceramic chips have already got into the engine and have done their dirty work.

The driver of the car must control the catalytic converter by himself if it is possible, as the engine power depends on it. A dirty device will result in increased fuel consumption and reduced vehicle dynamics. At first symptoms, you need to check the catalytic converter, which can be done even in the garage or in a car service. Importance of this device for a car is essential not only for nature, but for laws of different countries. Strict rules request many vehicle control services. Get everything is done in time and without drastic methods to avoid problems in future.

 

The engine has to respond better to the gas pedal. And the oil consumption of a scuffed engine is very dependent on the crankshaft speed. So there is a feeling that the “oil grub” appeared just after the removal of the catalytic converter. Although almost always it was in this case before: the piston was already ruine by dust.

Catalytic converter removing

remove catalytic converter after it is already severely damage. It is worth checking cylinders with an endoscope. If there are bullies, active driving will only increase the already existing oil consumption. In addition, the present oil burner itself is capable of killing a normal catalytic converter. The oil mist with additives will clog it quickly enough due to an increase in pressure in the crankcase. In this case, the increase in oil consumption with the removal of the catalytic converter is very, very indirect. But there is a situation when the oil burner starts precisely because of the removal of the catalytic converter.

Converters Unlimited  Uses, Types

Converters Unlimited  Uses, Types

A car’s internal combustion engine  is really powerful, it burns gallons of fuel to generate energy used in moving a car from one place to another. The waste product from the combustion of the fuel in the car engine is released  through  the  exhaust and  do contain harmful gases that can harm us. So to solve the problem of harmful emission from cars a catalytic converter  is installed by car manufacturers.

If you own a car produced from 1975 upwards, chances are there’s aConverters Unlimited  installed in your car. This wonderful gadget don’t ideally make the engine work or keep it running but perform the singular function of filtering out the toxic waste.

So even if you don’t have a catalytic converter installed in your car, your engine will still run efficiently but won’t be able to stop toxic gas emission. The catalytic converter is also installed on kerosene heaters, stove, electrical generator, forklifts, mining equipment, locomotives and ships.

Owning a car comes with a lot of responsibility, you have to routinely maintain the car and replace worn out parts. The catalytic converter is one of these component that will need replacement.

Therefore if you want to install  a new Converters Unlimited in your car or maybe you are checking out a used car online and want to be sure if the catalytic converter is still good, then it is important to know about the durability of a catalytic converter. You will find the answer to this critical question in this article as well as useful information about a catalytic converter. Let’s delve straight into how this device works.

How does Converters Unlimited  work

A Converters Unlimited is made up of different materials and has a core and a substrate. The way it works is more simpler than u thinks and I’ll explain. The filtration is actually a chemical reaction involving a catalyst and the exhaust gas coming from the engine.

The core is made with ceramics while the catalyts used can be platinum, palladium or rhodium. In others it can be cerium or nickel, even manganese and iron. The reaction has no effect on the catalyst, therefore the catalyst remain the same way it was. .

TheConverters Unlimited works together with the control unit of the vehicle. The control unit constantly monitors the quantity of oxygen passing through the exhaust and adjust the air/fuel mixture accordingly for optimal performance. The Converters Unlimited is fitted under the belly of a car close to the engine and you might need to bend down to see it.

The reason it fixed close to the engine is so that the heat produces by the engine can be transfer to theConverters Unlimited  as the catalytic converter only works at a high temperature of about 800°C. This high temperature can only be produced by the engine.

A Converters Unlimited works by  turning harmful by-product of combustion into harmless substances through a series of chemical reaction. The kind of chemical reaction that occurs will depend on the type of catalytic converter installed on a particular vehicle.

Where do the harmful gases come from

Where do the harmful gases come from

The engine  used in a car is known as an internal  combustion engine. This engine run on gasoline which are fractions of crude oil distillation. When the gasoline is burned with oxygen from the air in the engine, it produces water and carbon dioxide in the gaseous form. This is accompanied by other substances including toxic materials.

Harmful gases are also produced when we use leaded fuel in our cars. A bad  engine is also a culprit as it doesn’t burn the fuel efficiently, this causes unburnt substances to pass out of the exhaust. This is likely to happen as the engine experience wear and tear after along time of usage.

Why should I be concerned

Environmental impact of harmful substances released by the exhaust of vehicles are devastating. This toxic substances include hydrocarbons, carbon monoxide and nitrogen oxide. Hydrocarbons accumulation will produces smog as witnessed in large cities. Carbon monoxide is a poisonous gas that harms both humans and other animals while the nitrogen oxide causes acid rain and smog. This harmful substances are also thought to cause global warming in the long run. This is why the catalytic converter is employed to reduce emission of this substances.

How effective are catalytic converters

Catalytic converters have proven to be highly effective in controlling toxic emission. Recent studies have shown that a car that has a catalytic converter installed will produces 87% less hydrocarbon, 85% less carbon monoxide and 62% less nitrous oxide in its entire life cycle.

The catalytic converter typically last for ten years but like other car components, this may not always be the case. There are a lot of factors that are responsible for the damage of a catalytic converter. Generally, after 50, 000 miles of driving it will not be as effective as a new one and it is right to change it now. It is a durable component of the car that hardly gets damaged but if it eventually gets bad, it will lead to a sluggish engine performance or total shutdown. In an ideal situation, the catalytic converter is replaced only two times in a particular car.

Maintenance tips for your catalytic converter

  • Avoid speeding through bumps and pot holes as they can potentially damage your catalytic converter. Remember they are installed under the car.
  • Install an alarm system in your car, this will ensure your catalytic converter is not stolen from your vehicle.
  • Other contaminate of a catalytic converter is the engine coolant when it leaks into the combustion system. Always check to make sure the cylinder head is intact to prevent this leakage.
  • Don’t use leaded fuel as this will make the catalyst inactive, thereby preventing it from working properly.

Final say: the catalytic converter is a durable component of the car, it will last as long as you maintain it. Because of the special elements it contains, it is a major target of car theft. Make sure you park in a good place and have your alarm switched on. Whenever you need to replace it, make sure you get a good one and also ensure it is properly installed.

Converters Unlimited thefts are on the rise in San Diego

Converters Unlimited thefts are on the rise in San Diego County and nationwide

The job usually gets done in less than five minutes: Thieves jack up the vehicle, slide underneath and shear off the Converters Unlimited an emissions control device in the exhaust system.

It’s easy — and prevalent, police say.

In San Diego County, reports of catalytic converter thefts jumped from 393 last year to 2,056 this year as of Dec. 9, according to police officials tracking the crime. That’s a 423 percent increase.

Nationwide, State Farm Insurance has reported “an explosion” in catalytic converter theft claims, noting that California was the worst state for the crime.

“This has become a trend rather than a series (of thefts),” Chula Vista police Lt. Dan Peak said.

Police say thieves target catalytic converters because of the precious metals used to make the devices, which reduce harmful vehicle emissions.

Thieves sell the stolen converters for hundreds of dollars to scrapyards or recycling centers where they can be melted to extract the metals — palladium, rhodium and platinum. Many experts say the value of the metals — worth thousands of dollars — is on the rise.

“Right now the recycling value of catalytic converters is extremely high,” Escondido police Lt. Bode Berreth said.

Police said the most common targets are the Toyota Prius, Honda Element and Honda Accord, although any make and model can be targeted.

“Nobody’s vehicle is safe,” Oceanside police Detective Chris James said.

Many thefts happen overnight, but, considering it’s a quick job, some thieves hit in broad daylight, police said.

Victims notice because of a deafening noise similar to the revving of a motorcycle engine. “It sounds terrible,” James said.

It usually costs anywhere from $1,000 to $3,000 to replace a catalytic converter. James said the thefts also leaves victims without a mode of transportation for some time.

“This is especially detrimental to low-income families,” he said, “and the thieves don’t care.”

In August several police departments in San Diego County and the Sheriff’s Department joined forces to look at statistics and trends and share other information, such as leads on suspects or getaway cars.

“We’re trying to use an intelligence-led policing approach to address this problem,” said James, who created the informal task force.

The agencies, which include police departments in San Diego, Chula Vista, Carlsbad and Escondido, meet about once a month, James said.

Police officials said they face several challenges in holding thieves accountable.

James said suspects sometimes post bail right away, presumably using profits from crimes, so James tries to secure a high bail amount to keep them behind

 

Converters Unlimited theft

Converters Unlimited theft

Incidences of Converters Unlimited thefts from cars showed a dramatic increase in 2019 with the year’s total around 10 times higher than in 2018.

Reports suggest that the growth could be attributed to supply chain issues which have made it harder for dealers to secure replacement catalytic converters through official channels, creating a black market.

History however

 however, the greatest driver of thefts has been the overseas markets for the precious metals inside the units.

Converters Unlimited stolen in the UK are often illegally transported abroad and the metals recycled.

The cost associated with replacing a stolen Converters Unlimited

can be as high as £2,000 – £3,000, a figure that’s inflated by the damage thieves usually do to the car when removing the unit. While thefts of catalytic converters are still rare, there are some simple steps you can take to protect your vehicle…

  • Park your car in a locked garage or a well lit area in public view with the rear of the car close to a wall or fence.
  • Get your car’s VIN number etched into the casing of your catalytic converter.
  • Ask a local garage to weld the bolts on your catalytic converter or use other commercial anti-theft devices that will make it harder to remove.

History of the Converters Unlimited

Catalytic converters have been around since the 19th century when metal cylinders containing filters coated in platinum, Iridium and palladium were fitted to early French motor cars in an attempt to clean up the smoke coming out of their exhausts. The technology was first patented by Frenchman Eugene Houdry who relocated to Los Angeles in the 1930s and founded a company called Oxy-Catalyst, which fitted catalytic converters to industrial chimneys to combat smog.

Having already fitted his filters to warehouse forklift trucks, by the 1950s Houdry had begun to research catalytic converter technology for use on cars and he secured a patent for his design in 1956.

The use of the technology on production cars didn’t become widespread until lead, which blocks the chemical reaction that takes place within catalytic converters, was removed from petrol and the hands of the manufacturers were forced by tightening car emissions regulations.

Today, the overwhelming majority of internal combustion engined cars on the road have a catalytic converter and there are various different kinds fitted to different models.

Many cars also have supplementary systems such as exhaust gas recirculation, diesel particulate filters and AdBlue-based selective catalytic reduction technology that work with the ‘cat’ to help clean car exhaust emissions further.

How they work Converters Unlimited?

Converters Unlimited

 help clean your car’s exhaust emissions using chemical reactions with precious metals

If you don’t know what a catalytic converter is, you need not lose sleep over it.

The technology isn’t new and it’s present on virtually every car on the road today but there’s no real reason why catalytic converters should be at the forefront of any motorist’s mind, most of the time.

They run along in the background using chemical reactions to clean harmful gasses from your car’s exhaust emissions. Unless yours breaks or, as has become increasingly common in recent years, somebody tries to steal it, there’s very little to worry about.

In this guide we explain everything you need to know about catalytic converters – from how they work to the materials and precious metals used in them – and how to protect your car from catalytic converter theft…

How do Converters Unlimited work?

Catalytic converters change harmful substances in a car’s exhaust gasses, such as carbon monoxide, nitric oxide, nitrogen dioxide and hydrocarbons, into less harmful substances like carbon dioxide and water vapour by means of chemical reactions.

The interior of the ‘cat’ is usually filled with a honeycomb structure onto which a coating is applied that contains a catalyst – the substance that creates a reaction with the exhaust gasses, changing their chemical structure.

Precious metals like palladium, rhodium and platinum are commonly used as the catalyst and these have an intrinsic value that means they’re worth salvaging and recycling when the car is scrapped. Unfortunately, these precious metals also make catalytic converters a target for thieves.

Converters Unlimited

 need to work at high temperatures of up to 400 degrees to maximise their efficiency. To achieve this optimum operating temperature the first units were positioned close to the car’s engine but this caused its own issues and the cat has gradually been mover further down the exhaust system, away from the engine’s heat source.

In today’s cars the catalytic converter is found underneath the vehicle towards the exhaust outlet, a position that makes it accessible to thieves who can cut the whole unit out from underneath the car.

Catalytic Converter (cross section)

Catalytic Converter (cross section)

Many of the gases produced by cars as the result of the combustion of petrol are toxic to humans and harmful to the environment, including nitrogen oxides, carbon monoxide and hydrocarbons.

These gases are produced because there is enough oxygen available to oxidize the carbon fuel in these engines completely into carbon dioxide and water.

We have therefore invented technologies like the catalytic converter to reduce the impact of these harmful gases.

Catalytic converters are used in vehicle exhausts systems to provide a site for the oxidation and reduction of about 98% of those toxic by-products into less hazardous substances like carbon dioxide, water vapor, and nitrogen gas.

Catalytic converters were invented by a French engineer in the USA in the 1950s.

His invention relied on a metal casing that had a coating of platinum on the inside to speed up (catalyse) the oxidation of the car exhaust fumes.

However, theuse of leaded petrol initially scuppered his invention, as the lead in the petrol coated the inside of the converter and prevented exhaust fumes from coming into contact with the catalyst.

When the Environment Protection Agency in the USA introduced stricter regulations on toxic emissions in the 1970s, this led to the removal of lead from petrol in the States and the compulsory use of catalytic converters on car engines.

The UK and EU were slower to make changes: catalytic converters didn’t become a legal requirement in the UK until the 1990s, and leaded petrol was not phased out until 2000.

Modern day catalytic converters are ceramic honeycomb structures that are coated with precious metals such as platinum, palladium and rhodium.

Because of the precious metals coating catalytic converters, and a recent skyrocketing of the price of these metals, they have increasingly become the target of theft as they are worth hundreds of pounds and are easy to access.

Although catalytic converters solve one problem, researchers have suggested they are also responsible for higher environmental levels of platinum group metals in the atmosphere, soil, surface water and even Antarctic ice, as a result of nano- and micro-particles of the coatings that are emitted in exhaust fumes.

converter unlimited theft

converter unlimited theft

thefts catalytic converter

Incidences of catalytic converter thefts from cars showed a dramatic increase in 2019 with the year’s total around 10 times higher than in 2018.

Reports suggest that the growth could be attributed to supply chain issues which have made it harder for dealers to secure replacement catalytic converters through official channels, creating a black market

. Historically, however, the greatest driver of thefts has been the overseas markets for the precious metals inside the units.

Catalytic converters stolen in the UK are often illegally transported abroad and the metals recycled.

Park your car in a locked garage or a well lit area in public view with the rear of the car close to a wall or fence.
Get your car’s VIN number etched into the casing of your catalytic converter.
Ask a local garage to weld the bolts on your catalytic converter or use other commercial anti-theft devices that will make it harder to remove.

History of the converter unlimited
Catalytic converters have been around since the 19th century when metal cylinders containing filters coated in platinum, Iridium and palladium were fitted to early French motor cars in an attempt to clean up the smoke coming out of their exhausts

. The technology was first patented by Frenchman Eugene Houdry who relocated to Los Angeles in the 1930s and founded a company called Oxy-Catalyst, which fitted catalytic converters to industrial chimneys to combat smog.

• Euro 6 emissions standards

what they mean for you?

Having already fitted his filters to warehouse forklift trucks, by the 1950s Houdry had begun to research catalytic converter technology for use on cars and he secured a patent for his design in 1956.

The use of the technology on production cars didn’t become widespread until lead, which blocks the chemical reaction that takes place within catalytic converters, was removed from petrol and the hands of the manufacturers were forced by tightening car emissions regulations.

Today, the overwhelming majority of internal combustion engined cars on the road have a catalytic converter and there are various different kinds fitted to different models.

Many cars also have supplementary systems such as exhaust gas recirculation, diesel particulate filters and AdBlue-based selective catalytic reduction technology that work with the ‘cat’ to help clean car exhaust emissions further.

How do Converters Unlimited work?

How do Converters Unlimited work?

 

Catalytic converters change harmful substances in a car’s exhaust gasses, such as carbon monoxide, nitric oxide, nitrogen dioxide and hydrocarbons, into less harmful substances like carbon dioxide and water vapour by means of chemical reactions.

Audi RS Q3 – exhaust

The interior of the ‘cat’ is usually filled with a honeycomb structure onto which a coating is applied that contains a catalyst – the substance that creates a reaction with the exhaust gasses, changing their chemical structure.

what is Precious metals?

Precious metals like palladium, rhodium and platinum are commonly used as the catalyst and these have an intrinsic value that means they’re worth salvaging and recycling when the car is scrapped.

Unfortunately, these precious metals also make catalytic converters a target for thieves.

Toyota to combat UK catalytic converter theft via covert markings
Catalytic converters need to work at high temperatures of up to 400 degrees to maximise their efficiency.

To achieve this optimum operating temperature the first units were positioned close to the car’s engine but this caused its own issues and the cat has gradually been mover further down the exhaust system, away from the engine’s heat source.

In today’s cars the catalytic converter is found underneath the vehicle towards the exhaust outlet, a position that makes it accessible to thieves who can cut the whole unit out from underneath the car.

Types of catalytic converters
There are various types of catalytic converter. A simple ‘two-way’ oxidation cat works to turn carbon monoxide (CO) to carbon dioxide (CO2) and hydrocarbons, which are basically particles of unburnt fuel, to carbon dioxide and water.

More advanced ‘three-way’ catalytic converters are fitted to modern cars and these do the above while also reducing emissions of nitric oxide (NO) and nitrogen dioxide (NO2) which together are more commonly known as NOx, a major cause of localised air pollution.

• What is AdBlue?

Diesel cars typically have special catalytic converters to cope with the specific emissions from compression ignition diesel engines.

These Diesel Oxidation Catalyst units are routinely paired with additional exhaust treatment technologies such as exhaust gas recirculation, Diesel Particulate Filters to trap soot and Selective Catalytic Reduction which uses injections of AdBlue urea solution to remove NOx.

How to protect your car from catalytic converter theft

How to protect your car from catalytic converter theft

What is this about recent catalytic converter thefts?

A thief can take the catalytic converter from your car in minutes, while you are parked at a shopping centre, in your driveway or on a public street. Valuable, precious metals including rhodium, platinum and palladium are contained in the catalytic converter, which is basically a box attached to the underside of your car.

What does the catalytic converter do?

It takes in exhaust fumes and reduces harmful emissions from the engine. Rhodium, for example, can reduce levels of nitrogen oxide from a car’s exhaust fumes, making it useful to car manufacturers around the world who are facing more onerous car emissions rules. Rhodium is now worth about 12 times the price of gold, according to the New York Times.

So who is at risk of the thefts?

Most owners of modern vehicles. Hybrid vehicles have two power sources, so the catalytic converter is used less in a hybrid vehicle and the precious metals in the converter are less likely to corrode, meaning owners of hybrid vehicles are particularly at risk.

Is this a big problem?

In 2017 just 79 catalytic converter thefts were recorded, increasing to 96 thefts in 2018. However, by 2019 989 such thefts were recorded and 2020 looks set to have seen 1,300 catalytic converter thefts by year end. Most thefts were recorded in Dublin.

 

So what happens my catalytic converter once the thieves get it?

It can go anywhere there is a market for precious metals. Recent discoveries by the Garda have indicated that precious metals in the converters are even reduced to powder, to ease the shipment and sales process which has a big problem with air pollution, is a big consumer of metals such as rhodium, 80 per cent of which is bought by the motor industry globally. So essentially the thieves are recycling.

How can I protect myself and my car?

The best thing is to keep your car under lock and key in a garage. If you don’t have a lock-up, then parking in a well-lit area is always good advice. Thieves will slide under a car to steal the converters, so parking up against a fence, wall or kerb can make it more difficult for them. Avoid parking with two wheels on the footpath as this may make it easier for thieves to slide under the car. Driveway alarms and lighting sensors may help protect converters as well.

Physical adaptions to the car may also help.  developed a lock for its catalytic converters, and there are a number of brands on the market that offer physical protection, such as CatClamp, which is a patented cable cage that surrounds the catalytic converter with aircraft-grade wire rope that is very difficult to cut, even with power tools.

If your catalytic converter is bolted on you can ask for your local garage to weld the bolts to make it more difficult to remove. Alternatively, an approved alarm and tilt sensor will activate the alarm should any thief try to jack the vehicle up to steal the converter.

Always call the Garda if you see someone acting suspiciously under a vehicle. Obtain as much information as possible in such a scenario, including any vehicle registrations.

How To Prevent Catalytic Converter Theft

How To Prevent Catalytic Converter Theft

Thousands of catalytic converters are stolen every year. Each vehicle model poses a unique converter that varies in price to recycling centers and scrap yards. It takes between 30 seconds to a couple minutes for an experienced thief to steal this from your vehicle. In this blog we will discuss why this particular part of your vehicle is so valuable, how to prevent theft, and what type of vehicles are a high target.

Thieves are taking advantage of the precious metals that are located within the catalytic converters and turning these into a profit.

So what exactly are these precious metals they’re after and where are they located?

The precious metals these thieves are interested in are Platinum, Palladium, and Rhodium. Most people are aware of platinum but are not familiar with Palladium.

Palladium.is more valuable than Palladium and gold

One of the main reasons this metal is sought after is because the supply has not responded in favor of the demand. This metal helps with the process of cleaning the toxic pollutants into less harmful elements. Per ounce this element can run around $2000.

With regulations steadily increasing in regards to combat pollution, automakers are stiffarmed into adding more of these precious elements in the catalytic converters.

So how do we prevent theft of these catalytic converters?

First we recommend, whenever possible, parking your vehicle in a garage or well lit areas.

Second, you could have your mechanic weld the converter to the exhaust system. This could make the process of theft take longer and increase their risk of getting caught.

Third, you may decide to purchase a catalytic lock which could cost between $150-$400. This may prove to be a good investment since catalytic converter prices to repair average

Finally check that you have full coverage auto insurance.

What cars are at high risk for catalytic converter theft?

Many thieves are stealing hybrid catalytic converters because they hold a high value. The reason hybrid vehicles are targeted most is because the catalytic converter on these models are used a lot less keeping the precious metals inside more in tact.That being said, catalytic theft is highest among Toyota and Honda hybrid model vehicles.

Other types of vehicles to consider are SUVs and trucks. These vehicles make it easier for thieves to crawl up underneath and steal the catalytic converter.

In order to combat the catalytic converter theft issue, it is important to spread awareness on the topic. This way car owners can take the proper precautions to reduce the risk of theft happening to them. Potentially saving them from the mental strain and thousands of dollars in repairs. It is also important that recycling centers ask the proper questions before purchasing these scrap catalytic converters from the public to ensure the criminals are not encouraged.

Fake Catalytic Converter – Good Or Bad Idea?

Fake Catalytic Converter – Good Or Bad Idea?

In a time when emissions laws and regulations are getting more strict by the day, it is becoming a greater headache for those who enjoy modifying and tuning their cars. Most car enthusiasts will know that a standard downpipe is fitted with a restrictiveCatalytic Converter  While cats are obviously are instrumental in keeping our air clean and breathable, they are no friend of the high-performance car when you want it to perform.

It is for this reason that many people who are interested in tuning a car will often switch out parts of their exhaust system to make it as unrestricted as possible. This is often done by changing the downpipe for a straight-through de-catted pipe or modifying the standard pipe by “smashing” or “Gutting” the original catalytic converter out of the OEM part.

While this is great for performance gains, it can cause trouble with the authorities and inspections, as it is the law that you have a catalytic converter in your vehicle, in order to

meet the strict standards and regulations.

However, there are an increasing number of car owners who are dodging fines and penalties by using a Fake or Dummy Catalytic converter

What Is a Fake Catalytic Converter?

A dummy catalytic converter is a special section of straight pipe with a “decorative” housing that is intended to look like it has a cat inside the pipe. These are intended to fool any person who is doing a visual inspection of the vehicle, whether that be at a test center or a cop at the side of the road who pulled you over.

In some locations within the US, if you are caught with a catless downpipe, you might face fines of up to $2,750 and your car could get impounded.

This is where a dummy cat comes in handy. You get all of the performance benefit, but you are decreasing your risk of penalty.

The obvious difference between a dummy cat and a real cat is that these products do notperform the exhaust cleansing function of a catalytic converter in any way.

How can you tell a catalytic converter is real?

The only real way that a catalytic converter can be proved real or fake is by an emissions or “sniffer” test. There is no way for a cop at the side of the road to tell if you have a fake or a real catalytic converter installed on your vehicle.

People who are in the know can usually tell if a car is a straight-through exhaust by the sound, but it would be impossible to prove fact without the proper testing equipment. (If your state has annual emissions and inspection for vehicles you may need some help from a tuner to ensure you pass those)

Where Can you Buy A Dummy Or Fake Catalytic Converter?

One of the most popular fake catalytic converters is known as All flow test pipes, which can be picked for around $50 usually. This is pretty cheap when you consider how much a real catalytic converter costs

dummy catalytic converter

 

There is also another option from a company called ProFlow , who also produce these types of exhaust modifications

Can you Gut Your Existing Cat?

The simplest and cheapest way to remove the catalyst is simply to gut your existing pipe.To do this, get the car on a lift or stand or however you choose to get under it and unbolt the converter.

Once you’ve removed the converter, the catalyst will look like a honeycomb on the inside. It’s solid and tough to remove, but using a crowbar as a chisel and a hammer, you can break it out.

It can be a slow-going process to remove all of it, but the process can be aided by using a drill with a long bit to start weakening the honeycomb structure, which is very sturdy. Once all of the cats are removed, replace the empty converter shell and your car is good to go.

The drawbacks of a cheap catalytic converter

The drawbacks of a cheap catalytic converter

At some point in time, you may need to have a catalytic converter replaced.

There might be a running problem or possibly a code that comes up on the computer an auto repair shop hooks up to your vehicle.

Sometimes, the check engine light turns on and there’s a PO420 code, which relates to the catalyst system’s efficiency.

The cause of this code can range from an old catalytic converter that isn’t doing its job anymore to how a car is running.

You also may see a flashing check engine light, which means you’re having a misfire on the engine. If this indicator is flashing, you should have it looked at right away and avoid driving it.

Operating the car could cause catalytic converter damage and material in this component could actually melt. That causes a restriction in the exhaust, preventing the air from getting out.

For example, fuel-injected vehicles can have weird shifting issues, low-power, even some chugging misfire – not only from the ignition misfire or the engine misfire but just because it’s so restricted that the engine cannot run correctly.

This is why having diagnostics done at your local auto repair shop over just having the codes from the computer read. You might get codes saying the engine isn’t running correctly when the catalytic converter is clogged up. It can also mask transmission shifting problems.

catalytic converter

Photo courtesy of Steve’s Auto Repair and Tire

Cheap catalytic converters are out there, but that doesn’t mean they’re good.

Catalytic converters are expensive because of the materials that convert bad exhaust gases to good exhaust gases.

The materials that make up the catalyst in the catalytic converter, are materials such as platinum, palladium and rhodium.

What also can make a difference is how that material is made and how much the materials are in it.

Materials in catalytic converter

Photo courtesy of Steve’s Auto Repair and Tire

If you cut open a catalytic converter, the materials could make up three-fourths of the space, compared to a cheap catalytic converter that may only have half or one-third of the materials in the container.

This can impact how well it runs and its lifespan.

Let’s say you’re looking to buy an air filter. Your car uses a big air filter but you decided to buy a really small one. That small air filter isn’t going to collect as much dirt.

In the case of the catalytic converter, if you buy a cheap one, it’s not going to convert the exhaust gases as much.

A cheap catalytic converter may work for a while. In our experience, we have found that they’re good for about a year to maybe two years. An emission test is required every two years in parts of Virginia. Generally, they don’t make it to the next emission test before they need to be replaced.

So, you’re better off replacing the catalytic converter with a good one that contains the correct amount of material. You’ll be better off in the long run.

You should also be watchful of catalytic converter theft. Many are being stolen, especially off pickup trucks and commercial vehicles, because thieves can easily get underneath and cut them out.

Insurance companies want to go the cheapest route, so it’s important that you make sure they aren’t just having a shop weld in an aftermarket converter. If they do and you need to have it replaced later on, you will be stuck with the bill of replacing the pipes in the components before and after the converter.

If you’re getting rid of the car, that’s fine. But if you’re going to keep it, make sure that the insurance companies are putting in Original Equipment (OE) equivalent parts and replacing the pipes.

Can I drive my car without a catalytic converter?

Can I drive my car without a catalytic converter?

Technically, yes. A missing catalytic converter will not interfere with your driving. Newer models may activate the engine light to signify something is wrong when the system doesn’t detect it.

In most developed countries, driving without a catalytic converter is an offense due to the harmful emissions that a vehicle produces without it. Here in Kenya, NEMA regulations stipulate that ‘No person shall cause or allow the emission of visible air pollutants from a stationary or mobile vehicle in excess of the limits set out under the prescribed Standard.’

Similarly, through KEBS, Kenya has adopted the Euro 4 Emission directives, which seek to limit the emission of harmful gases like carbon monoxide by vehicles.

Going forward, the catalytic converter will become even more critical, particularly for the environment.

Which cars are at the most risk for catalytic converter theft?

There are no statistics in Kenya showing which vehicles are at most risk for catalytic converter theft. Going by international trends, hybrid cars  are at the most risk. This is because hybrid cars run less on fuel, so their catalytic converters are less eroded and contain more precious metals.

It is important to note that most thefts are acts of opportunity. To steal a catalytic converter, a thief has to crawl under your car. Unless someone has targeted your car because it is a hybrid, for the most part, a thief will strike when they see a chance.

This makes it easier to steal from SUVs, trucks, and pickups as they are generally higher than small sedans. Theft can also be influenced by where you park your car. If you leave it for long periods in a poorly lit area or in a basement, chances for theft are higher.

How can I protect my catalytic converter from being stolen?

You can do some things to protect your catalytic converter from being stolen, or if not, make it as difficult as possible.

Remember, thieves can remove a catalytic converter in under five minutes and less if they are experienced.

  • Have your mechanic weld it to the car’s frame. This won’t make it impossible to steal, but it will definitely make it harder.
  • Where possible, park your car in a well-lit area, near entrances, and in the vicinity of CCTV cameras.
  • Have your car serviced in a garage that you trust
  • Consider installing an alarm that can detect vibration in the car

What is a catalytic converter, and what does it do?

What is a catalytic converter, and what does it do?

The catalytic converter is a ‘metal box’ found under your car between the engine and the muffler as a part of the exhaust system. Its primary role is to clean up the harmful gas emissions produced when the vehicle runs, turning them into harmless gases such as Co2 and water vapor.

To do this, the catalytic converter uses chemicals called catalysts. These catalysts are coated on the converters’ honeycomb’ interior. Their job is to break down the molecular structure of the harmful gases being released by the engine, thus ‘cleaning’ them up as they are released into the atmosphere.

If you wonder why this clean-up is necessary, think of Limuru on a cold, foggy morning. Now imagine Nairobi, Mombasa, Kisumu, and other major cities filled with such fog, only this time its pollution being emitted by cars. This kind of smog would quickly become harmful to man and the environment.

Why do thieves steal the catalytic converter?

This brings us to the problem. Remember the catalysts that are used to breakdown harmful gasses? They not your ordinary catalysts but precious metals such as palladium, rhodium and platinum. Imagine that. As stricter car emissions are rolled out worldwide, the demand for these metals has gone up, and so have the prices.

Five years ago, 28g of palladium cost $500. In 2021 it has jumped to $2000-2500, higher than the price of gold. Rhodium is estimated to be retailing at 12 times the price of gold. While this jump in prices can be attributed to the increased production of electric cars, it is nevertheless fueling a vibrant black market of stolen catalytic converters.

The COVID 19 pandemic has not helped matters either. Rhodium is mainly mined in South Africa, and with the pandemic slowing everything down, supply has  gone down, raising demand.

Of course, if your catalytic converter is stolen in Nairobi or Mombasa, it is likely to be sold to a scrap yard for much less than its worth.

AG warns Arkansas residents about rise in catalytic converter thefts

AG warns Arkansas residents about rise in catalytic converter thefts

LITTLE ROCK, Ark. (KTAL/KSHV) – Attorney General Leslie Rutledge is warning Arkansas residents about the rise in catalytic converter thefts across the state.

A catalytic converter is an EPA-approved exhaust emission control device that is found beneath the vehicle as part of the exhaust system and thieves are stealing them from all types of vehicles for their precious metals.

AG Rutledge said, “These criminals are stealing catalytic converters that will end up costing thousands of dollars to fix. I want Arkansans to know the signs beforehand so they can protect themselves from conniving criminals trying to make a quick buck.”

Rutledge released the following tips on how you can prevent catalytic converter theft:

  • Whenever possible, park in well-lit areas and close to building entrances.
  • If you have a garage, park your car inside and keep the garage shut.
  • Consider having the catalytic converter welded to your car’s frame, making it harder to steal.
  • Calibrate your car’s alarm system to alert you when it detects vibrations.
  • Most catalytic converters do not have serial numbers, so engraving your car’s VIN can help identify your catalytic converter if it is stolen.
  • Consumers should notify their insurance company if their catalytic converter is stolen.

What Are The Problems With The Catalytic Converter?

What Are The Problems With The Catalytic Converter?

The catalytic converter is an element that makes up the exhaust line. Its purpose is to reduce vehicle pollution by filtering exhaust gases. Its particularity lies in using a chemical reaction called catalysis to clean up exhaust gases. Since it works most efficiently at high temperatures, it is usually placed immediately after the exhaust manifold.

On vehicles fitted with a particulate filter, it may or may not be used. If the vehicle is still equipped with it, the catalyst is usually placed before the particulate filter. This device is used both on vehicles gasoline than diesel.

How Does The Catalyst Work?

When the exhaust gases leave the cylinders, they circulate in the manifold, which will transfer them to the catalytic converter.

The latter acts primarily as a simple filter that will retain the harmful particles contained in the burnt gases. When the temperature rises to reach 400 ° C, a chemical reaction called catalysis will occur. Indeed, elements such as carbon monoxide and nitrogen oxide, which are highly polluting, will be transformed into less harmful elements

The pollution control capacity of a catalytic converter can reach 90%. In other words, only 10% of the harmful elements leaving the cylinders come out of the catalyst. This is why other pollution control devices can be used with catalytic converters such as the particulate filter, etc.

What Are The Problems With The Catalytic Converter?

The average lifespan announced by the manufacturers for a catalytic converter is 150,000 km. However, depending on the use of the vehicle, this time can be more or less shortened. This is because various reasons can cause the catalyst to malfunction.

The most obvious is a physical defect caused by interactions with the external environment, such as rust, friction with the ground, etc. In these cases, the pot will need to be repaired or replaced. Apart from this case, you should know that catalysis only occurs when the pot’s temperature reaches 400 ° C.

The pot is composed of a ceramic filter; when the chemical reaction does not occur, the filtered particles mixed with unburned oil will form a deposit and clog the pot. This phenomenon is irreversible, which is why, when the catalytic converter is blocked, it will have to be replaced.

Symptoms of a Bad Catalytic Converter

Symptoms of a Bad Catalytic Converter

Symptoms of a Bad Catalytic Converter

A vital component of the vehicle’s emissions system is the catalytic converter, and they are generally built to last the lifetime of the car, but if they get clogged, they will fail. When this occurs, as is always the case with older vehicles, the exhaust gases of the car can not get through the muffler.

 

It means that those gases can not get out of the car’s vehicle and can not vent through the front, consequently causing the engine to die because there is no suitable fuel and air mixture. This makes the catalytic converter not do its job correctly.

 

The only question is, how do you search for a bad catalytic converter. The symptoms of a clogged catalytic converter are highlighted below;

 

 

  • Sluggish Engine Performance: If a catalytic converter develops any issues, it may affect the vehicle’s engine since it’s installed within the car’s exhaust system. If the converter gets blocked or clogged, it will restrict the exhaust flow, which will cause a reduction in the car’s acceleration, power, and fuel economy.

This will also happen if the catalytic converter gets cracked since a broken converter will leak. This will cause you to have trouble getting your car started.

 

  • Reduced Acceleration: If you noticed your vehicle doesn’t accelerate properly when you step your foot on the gas pedal, it could be another sign your catalytic converter is clogged. Also, as you begin to accelerate, if your car jerks or stalls entirely, it is likely that no fuel enters the engine; an aged catalytic converter may be the cause of this.

 

  • Dark Exhaust Smoke: The exhaust smoke that comes from the tailpipe of your car is usually dark. A clogged catalytic converter makes it harder for the exhaust to escape your engine, so when it comes out, it builds up and is thicker and darker.

 

  • The smell of Sulfur or Rotten Eggs from the Exhaust: It’s a telltale sign of a failed catalytic converter if you detect anything that seems like rotten eggs from the exhaust. Gasoline contains a small amount of sulfur, which, during the combustion process, converts to hydrogen sulfide. The conversion does not happen when the catalytic converter is wrong, and some of the unburnt gases containing the smelly hydrogen sulfide leave your exhaust.

 

  • Excessive Heat under the Vehicle: When you notice extreme heat coming out of your vehicle’s exhaust, it’s a sign that your catalytic converter is probably faulty.

 

  • The Check Engine Light Appears: For some issues, the control engine light will come on, and one of them is a failing catalytic converter. The “check engine” light will show if the car senses that the catalytic converter is not operating correctly or catalyzing the exhaust gases the correct way. This happens because, by monitoring the gas levels in the exhaust, the oxygen and air-fuel ratio sensors control the catalytic converter’s performance.

 

  • Reduced Fuel Efficiency: The lower airflow will cause your car to consume more fuel than it needs when you have a blockage in your catalytic converter. Linked to the low weak acceleration symptom above, you are forced to step on the gas pedal more because acceleration is impacted when you do not have sufficient exhaust flow. This is due to the engine pumping more fuel into the cylinders, causing the car to have a mixture of energy that is much richer than required.

 

Since a decline in your gas mileage is a sign of several other problems, it doesn’t mean you need to repair your catalytic converter on your own. But it could be a positive predictor paired with one of the signs above.

 

  • Rattling Noise: The consequence of a few vehicle issues might be a rattling noise, but it could be your catalytic converter. If due to rich fuel mixtures, it gets old or damaged internally, its meshes can collapse or fall apart, which is where the rattle comes from.

 

  • Failed Vehicle Emission Test: Catalytic converters are not only necessary for the atmosphere but are also essential for helping drivers pass emission checks. As the catalytic converter is part of the emission system of your car, it would make sense that a failed emission test for vehicles would be a sign of a defective catalytic converter.

 

What Happens When Your Catalytic Converter Goes Bad

There is a catalytic converter in all modern vehicle exhaust systems. A catalytic converter will last for ten years or more on a routine basis if well maintained. The truth, however, is that they can become polluted, clogged, overheated, or physically damaged, resulting in slow engine output. Car engines need a lot of oxygen, which means that less air will enter the system if the exhaust flow is limited and efficiency suffers. If the engine responds sluggishly or stops after running for a while, it could trigger a clogged converter.

 

Because of excessive quantities of unburned gas caused by a misfiring spark plug or a leaky exhaust valve, catalytic converters may overheat. A malfunctioning oxygen sensor can also cause overheating. It may also be damaged by road debris or driving over a curb, like other parts of the exhaust system.

 

How a Catalytic Converter Works

The toxic gases created by the car’s engine pass through a catalytic converter after a vehicle is started. A honeycomb pattern composed of precious metals such as platinum, palladium, and rhodium consists of the catalytic converter’s internal structure.

The catalytic converter is usually built to operate at a high temperature of around 800 ° F. A chemical reaction occurs, resulting in safer components, such as oxygen, water, and carbon dioxide, coming from your mufflers.

Causes of a Bad Catalytic Converter

Most catalytic converters can last a vehicle’s lifetime, as described earlier. But a catalytic converter can go wrong in some situations and needs to be replaced.

 

Almost all catalytic converter issues are due to a problem with the engine. It is most frequently caused by excess fuel entering the exhaust system owing to an inaccurate air/fuel combination, bad spark plugs, wrong engine timing, failed oxygen sensor, or other problems where fuel exits the engine’s combustion chamber unburned.

 

The catalytic converter reaches a temperature that is too high when this occurs and starts melting the inside or tearing the honeycomb material apart. This will then make the catalytic converter from not working correctly.

 

Failed gaskets, lousy valve seals, or worn piston rings may also trigger oil or antifreeze to enter the exhaust system and coat thick carbon soot on the ceramic catalyst inside the converter.

 

If this is allowed to go on long enough, the catalytic converter would be clogged by these carbon deposits, so it can’t do its job. In this case, the exhaust flow is blocked entirely, and the backpressure builds back to the engine, which can cause overheating and other problems.

 

Lastly, there can be physical harm to the catalytic converter. Rocks, road debris, or potholes can get or break the outer shell of a catalytic converter or the hangers that protect it, but it’s not common.

 

Repairing a Bad Catalytic Converter

If you think you have a bad or clogged catalytic converter, you can remove the clog by adding a catalytic converter cleaner to your gas. More than one use might be appropriate. Removing the cat and soaking it in a citric acid solution for 6-8 hours is an alternative and very sturdy way of cleaning a catalytic converter. Using sodium hydroxide is another choice. If the catalytic converter is broken, including parts of the honeycomb breaking off inside, attempting some repair is not fee-sable, even though you can see some people claiming otherwise. Repairing it is your only choice in these situations.

 

How to Prevent the Catalytic Converter From Clogging

The chance of your catalytic converter failing before it’s due will be reduced by having your exhaust, emissions, and combustion systems in the right conditions. The critical problems of acid rain and smog are these extremely hazardous substances, especially in low-lying valleys and critical metropolitan areas.

If you travel short distances with your car regularly, the hydrocarbons will not be burnt away because the catalytic converter does not get the chance to get hot enough. Try driving your car on the highway now and then for about 10 to 15 minutes to minimize the chances of getting a clogged catalytic converter.

To effectively burn off these hydrocarbon deposits, the requisite heat will be produced inside the catalytic converter, so it needs to run as efficiently as possible.

 

Final Words

A vital component of your car that needs to be maintained is the catalytic converter. Once the catalytic converter of your car goes terrible, other parts of your vehicle will be affected. Some would say, however, that you can still drive while the catalytic converter is defective, but it is not advisable to do so. If well maintained, the catalytic converter lasts for a long time, but if you notice that your catalytic converter is wrong, fix it or get a new one to prevent other parts of your car from being damaged.

what happens when your catalytic converter goes bad

what happens when your catalytic converter goes bad

A car’s internal combustion

engine  is really powerful, it burns gallons of fuel to generate energy used in moving a car from one place to another. The waste product from the combustion of the fuel in the car engine is released  through  the  exhaust and  do contain harmful gases that can harm us. So to solve the problem of harmful emission from cars a catalytic converter  is installed by car manufacturers.

If you own a car produced from 1975 upwards, chances are there’s a catalytic converter installed in your car. This wonderful gadget don’t ideally make the engine work or keep it running but perform the singular function of filtering out the toxic waste. So even if you don’t have a catalytic converter installed in your car, your engine will still run efficiently but won’t be able to stop toxic gas emission. The catalytic converter is also installed on kerosene heaters, stove, electrical generator, forklifts, mining equipment, locomotives and ships.

Owning a car comes with a lot of responsibility, you have to routinely maintain the car and replace worn out parts. The catalytic converter is one of these component that will need replacement. Therefore if you want to install  a new catalytic converter in your car or maybe you are checking out a used car online and want to be sure if the catalytic converter is still good, then it is important to know about the durability of a catalytic converter. You will find the answer to this critical question in this article as well as useful information about a catalytic converter. Let’s delve straight into how this device works.

How does a catalytic converter work

A catalytic converter is made up of different materials and has a core and a substrate. The way it works is more simpler than u thinks and I’ll explain. The filtration is actually a chemical reaction involving a catalyst and the exhaust gas coming from the engine. The core is made with ceramics while the catalyts used can be platinum, palladium or rhodium. In others it can be cerium or nickel, even manganese and iron. The reaction has no effect on the catalyst, therefore the catalyst remain the same way it was. .

The catalytic converter works together with the control unit of the vehicle. The control unit constantly monitors the quantity of oxygen passing through the exhaust and adjust the air/fuel mixture accordingly for optimal performance. The catalytic converter is fitted under the belly of a car close to the engine and you might need to bend down to see it. The reason it fixed close to the engine is so that the heat produces by the engine can be transfer to the catalytic converter as the catalytic converter only works at a high temperature of about 800°C. This high temperature can only be produced by the engine.

A catalytic converter works by  turning harmful by-product of combustion into harmless substances through a series of chemical reaction. The kind of chemical reaction that occurs will depend on the type of catalytic converter installed on a particular vehicle.

Types of catalytic converter

Types of catalytic converter

 

  1. Two way catalytic converter: this is the much older type of converter. It carries out a dual function of oxidizing carbon monoxide to carbon dioxide and oxidation of hydrocarbon to carbon dioxide and water. This chemical reactions occur at the same time. Because of the inability of a two way catalytic converter to filter out oxides of nitrogen, they are no longer used in most countries today.
  2. Three way oxidation reduction: this is the more advance type of catalytic converter. Here three different reactions happen simultaneously. The reactions are the reduction of nitrogen oxide to nitrigen and oxygen, the oxidation of carbon monoxide to carbon dioxide and conversion of hydrocarbons to carbon dioxide and water.
  3. Diesel oxidation catalyst: this type is used on a diesel engine as the name implies. It makes use of the oxygen present in the exhaust to convert carbon monoxide to carbon dioxide and unburnt hydrocarbon to water and carbon dioxide.

Where do the harmful gases come from

The engine  used in a car is known as an internal  combustion engine. This engine run on gasoline which are fractions of crude oil distillation. When the gasoline is burned with oxygen from the air in the engine, it produces water and carbon dioxide in the gaseous form. This is accompanied by other substances including toxic materials.

Harmful gases are also produced when we use leaded fuel in our cars. A bad  engine is also a culprit as it doesn’t burn the fuel efficiently, this causes unburnt substances to pass out of the exhaust. This is likely to happen as the engine experience wear and tear after along time of usage.

Why should I be concerned

Environmental impact of harmful substances released by the exhaust of vehicles are devastating. This toxic substances include hydrocarbons, carbon monoxide and nitrogen oxide. Hydrocarbons accumulation will produces smog as witnessed in large cities. Carbon monoxide is a poisonous gas that harms both humans and other animals while the nitrogen oxide causes acid rain and smog. This harmful substances are also thought to cause global warming in the long run. This is why the catalytic converter is employed to reduce emission of this substances.

How effective are catalytic converters

Catalytic converters have proven to be highly effective in controlling toxic emission. Recent studies have shown that a car that has a catalytic converter installed will produces 87% less hydrocarbon, 85% less carbon monoxide and 62% less nitrous oxide in its entire life cycle.

The catalytic converter typically last for ten years but like other car components, this may not always be the case. There are a lot of factors that are responsible for the damage of a catalytic converter. Generally, after 50, 000 miles of driving it will not be as effective as a new one and it is right to change it now. It is a durable component of the car that hardly gets damaged but if it eventually gets bad, it will lead to a sluggish engine performance or total shutdown. In an ideal situation, the catalytic converter is replaced only two times in a particular car.

Maintenance tips for your catalytic converter

  • Avoid speeding through bumps and pot holes as they can potentially damage your catalytic converter. Remember they are installed under the car.
  • Install an alarm system in your car, this will ensure your catalytic converter is not stolen from your vehicle.
  • Other contaminate of a catalytic converter is the enggine coolant when it leaks into the combustion system. Always check to make sure the cylinder head is intact to prevent this leakage.
  • Don’t use leaded fuel as this will make the catalyst inactive, thereby preventing it from working properly.

Final say: the catalytic converter is a durable component of the car, it will last as long as you maintain it. Because of the special elements it contains, it is a major target of car theft. Make sure you park in a good place and have your alarm switched on. Whenever you need to replace it, make sure you get a good one and also ensure it is properly installed.

Catalytic converter thefts up in Warminster-Horsham-Upper Dublin area

Catalytic converter thefts up in Warminster-Horsham-Upper Dublin area

Police call it a crime of convenience — quick and easy for those with criminal minds and the right tools.

The theft of catalytic converters from vehicles is not new, but some areas of the country, including several local municipalities, are seeing a surge in the crime.

“There has been an uptick in this county,” Warrington police Sgt. Ken Hawthorn said. “We’re probably at a dozen.”

Four vehicles at the Westminster Apartments in Warrington had their catalytic converters stolen Sept. 6, police said. A witness reported hearing noises around 4:30 a.m. but did not see anyone, and a vehicle was seen in the parking lot with its headlights on.

“The owners of the vehicles don’t know until they start the car,” Hawthorn said.

An arrest has not yet been made, but there are “ongoing investigations working with different departments,”

he said.

In nearby Horsham, seven catalytic converter thefts have been reported this year, most at night, Horsham police Sgt. Adam Dunning said. Six were at businesses, one on a residential street, he said.

Toyota Prius, Honda Element, certain pickup trucks and SUVs are among vehicles targeted the most, according to BeenVerified.com, which reports 25,969 catalytic converter thefts from January through May of this year, an 80 percent increase over 14,433 in 2020. In Pennsylvania, the percentage change in converter thefts was up 147.5% from 2019 to 2020 and up 46.5 % in the first five months of this year.

A catalytic converter, which converts environmentally hazardous exhaust into less harmful gasses, contains platinum, palladium or rhodium, which have increased in value significantly in recent years, according to the National Insurance Crime Bureau. Recyclers typically pay $50 to $250 per converter, the bureau says, but it

can cost the vehicle owner from $1,000 to $3,000 to replace.

The converter is stolen by sliding under the vehicle and sawing it out of the exhaust system.

“It seems to be a crime that’s always there,” Cheltenham police Lt. Andrew Snyder said. “We get rashes of them. We had instances in the past and it died out a bit. Now it’s happening again.

“We had maybe 25 in the last couple of months.

“It’s a real opportunistic crime,” he said. “They see a car in a dimly lit area. If they think they can get away with it, they will do it. It only takes a minute to steal it.”

Snyder suggested vehicle owners park in well-lit areas near other vehicles.

“They have to get under the vehicle,” he said. “If it’s parked next to someone it’s harder.

“There’s not much else you can do. Make yourself not a good target.”

There are some commercial devices on the market to protect the converters, ranging from a couple hundred to a thousand dollars, Snyder said.

“We’re trying our best to let people know,” he said. “We put it on our Facebook page to advertise when we get a number of them.”

According to the Abington police Facebook page, dozens of catalytic converter thefts have been reported since the beginning of 2021. Following an investigation of a catalytic converter theft from a vehicle in the Abington-Jefferson Hospital Zipley garage in August, a suspect, Timothy Clarke, 46, of Levittown, was arrested and charged with felony theft and criminal mischief.

In Upper Dublin, about 10 catalytic converter thefts have been reported this year, Sgt. Andrew Lavenberg said.

“They have become a more frequent crime in the region and in Upper Dublin,” he said.

Both passenger cars and commercial trucks have been targeted on both residential and business properties,

he said, and most have occurred overnight.

“We continue to actively investigate these cases,” Lavenberg said. “As always we encourage community members to immediately report suspicious activity to the police.”

“Everywhere has been getting hit. It’s the new, easy crime,” Springfield police Detective Stephen Craig said. “Awhile back several school busses had their catalytic converters stolen.”

Some have been taken in front of residences, some from the North Hills Country Club lot, Craig said, noting they’re usually taken from vehicles parked for a while.

“It’s very loud when they’re taking them off,” Craig said. “Sometimes they will pull up and blast a car radio” to

muffle the noise.

“Items of value can be taken to a scrap yard,” he said. “Once the value goes down, we will stop seeing it,” like the theft of copper downspouts in the past when the price of copper was up.

“We always tell people, ‘if you see something out of the ordinary, you should call’ the police.”

Suggestions offered on the BeenVerified website include: installing a catalytic converter anti-theft device on the vehicle; when possible, park in a locked garage; park in a well-lit area or install motion-activated lights and security cameras; in public garages and lots, park near the front of the building entrance or other areas where pedestrian traffic is high; engrave the vehicle VIN and phone number on the converter.

Types of chemical reactions in the exhaust system

Types of chemical reactions in the exhaust system

Purpose of Catalytic Converters

This is where the Catalytic Converters come into the picture. The Catalytic Converters react with the harmful exhaust gases and the resultants formed are harmless gases, that are normally found in the atmosphere. This includes conversion of carbon monoxide to carbon dioxide and oxides of nitrogen to nitrogen and oxygen gases. The unburnt fuel (hydrocarbons) are also reduced to carbon dioxide and water and removed from the engine into the atmosphere. All the gases are ultimately the same gases that are found otherwise in the atmosphere as well. This is the sole purpose of the catalytic converters in the vehicles. Depending on the complexity, there are various forms of catalytic converters.

Types of chemical reactions in the exhaust system

Principally, there are two kinds of chemical reactions that take place inside the exhaust system of an internal combustion engine. These are reduction and oxidation. How exactly do they occur, let us find out.

Reduction Reactions

There are metals that act as catalysts to make the chemical reaction occur instantly. These are Platinum and Rhodium. When the exhaust gases flow over the surface of the catalytic converter, the oxides of nitrogen get reduced to individual Nitrogen and Oxygen atoms. This is a simple chemical reaction that you must’ve studied during your school days. The end products, Oxygen and Nitrogen are harmless and are emitted out to the environment.

 

Oxidation Reactions

The catalysts used inside the catalytic converter to assist the chemical reaction are Platinum and Palladium and the simple reaction occurs. The atoms of Nitrogen and Oxygen coming out of the reduction reaction combine with Carbon Monoxide and unburnt Hydrocarbons to give carbon dioxide and water vapours as the end products. In this way, all the three major aspects of the exhaust emissions, namely, Carbon Monoxide, Oxides of Nitrogen and unburnt hydrocarbons are treated in the catalytic converter and the pollution to the environment is minimized.

Two-way Catalytic Converter

A two-way catalytic converter refers to that, which can only perform two tasks out of the three mentioned above. These are hydrocarbons and carbon monoxide. The NOx emissions are not treated in this catalytic converter. For that, there are other systems in place in addition to the two-way catalytic converter which treats the oxides of Nitrogen in the exhaust system. One of the examples of that is the Selective Catalytic Converter.

 

Selective Catalytic Converter (SCR)

A Selective Catalytic Converter requires an additional storage tank filled with Urea. After the two-way catalytic converter, there is an injector that is controlled by the ECU (Electric Control Unit) of the vehicle. The ECU signals the injectors to spray a particular amount of urea into the exhaust manifold depending on the data that the ECU receives from the sensors of the engines. Accordingly, the amount of urea required to convert oxides of nitrogen into individual Nitrogen and Oxygen atoms is injected. Because this system is a bit complicated and requires additional storage and refilling of urea in the vehicle, it is a bit expensive and therefore, used only in above the entry-level budget cars.

 

Three-way Catalytic Converter

A three-way catalytic converter is one that is used mostly in vehicles. All three reduction and oxidation reactions occur inside the single catalytic converter and there is no need to bring in another chemical or component. The working efficiency of the three-way catalytic converter is generally around 90% which is sufficient in almost all environments.

 

You must have heard the news recently that many carmakers in India have completely gotten rid of the diesel engines from their fleet. Internationally as well, a lot of OEMs have stopped the manufacturing of diesel engines completely. This is because a diesel engine would require the technology that we mentioned earlier, Selective Catalytic Reduction which makes the cars a lot expensive. On top of that, the adoption of turbocharged petrol engines has rendered the point of diesel engines almost useless. One can easily get almost the same level of low-end torque as in the diesel engines and petrol engines require much less complication and less expensive three-way catalytic converters to keep all the toxic and harmful exhaust gases in check. The future, however, is moving towards even cleaner forms of energy like electrification. There is some form of electrification in a ton of vehicles even today and completely electric vehicles are slowly making their way into the mainstream automobile market around the globe.

How Do Catalytic Converters Reduce Emissions?

converter unlimited (cross section)

رIn this edition of the automobile technology segment, we bring to you the relevance, classification and functioning of catalytic converters. Before we begin to explain what catalytic converters are, let us discuss what the exhaust gas emissions from a vehicle consist of. A regular fuel (petrol or diesel) is made up of hydrocarbons. That means atoms of Hydrogen and Carbon arranged in various proportions form molecules of petrol or diesel. Essentially, after the treatment of natural resources, the end product we get is the hydrocarbon chains. Depending on the number of carbon atoms and length of the chain, it is either classified as petrol or diesel.

Why are Catalytic Converters needed?

During the combustion phase inside the cylinder of the engine, the air-fuel mixture almost never burns completely. Complete combustion is referred to as when the end products of the combustion are Carbon Dioxide and Water. But during the operation of an internal combustion engine, due to various reasons and factors, complete combustion almost never occurs. What that translates to is there are numerous undesirable and toxic gases present in the exhaust system of an engine. These gases are not only bad for environmental pollution but also cause severe health hazards if people inhale these. Being toxic and poisonous in nature, these gases are allowed in minute amounts according to the BS6 emission norms, which came into effect in 2019.

The trend around the world is the same as well. Almost every year, the emission regulations are becoming stricter than the year before, as more and more people and governments are becoming environmentally conscious. The aim is to get rid of the internal combustion engines completely and switch to electric vehicles entirely. But obviously, that aim is too far away from the realities that we live in currently. Also, it is not possible to switch to EVs in a matter of few years. It will take a long time, but in the meanwhile, we have to keep the targets challenging so that the ultimate aim is achieved sooner rather than later. This requires a ton of technology to keep emissions in check and comply with so minute allowance for harmful gases like Carbon Monoxide, Oxides of Nitrogen and unburnt fuel (hydrocarbons).

Catalytic converter thefts rampant in the Bay Area

Catalytic converter thefts rampant in the Bay Area

“They’re going after the solid raw materials,” he said. “They cook it down to the point where no one’s going to put the effort in to find where it came from.”

“I’m pretty sure most of it goes out of the country so no one asks any questions,” he said.

Sawyers thinks the materials aren’t being sold to auto shops, necessarily, but pawn shops, who’ll buy the solid metals and ask few questions.

He also suggested that there are organized groups running catalytic converter schemes, a theory he came to by identifying the methods by which the parts were removed. He said one presumed group uses a specific tool that “makes a very clean, straight cut. It’s very identifiable.”

Another presumed group appears to use a different sort of tool that “can go through a chunk of exhaust pipe in 10 seconds.”

“If they spend five minutes doing this,” he said, “they’re lazy. It’s so stupid easy to do. I think that’s part of why it became such an issue, the catalytic converters are just hanging there. It’s literally two bolts and one cut.”

David Schlocker, the wholesale parts manager at a San Francisco Toyota dealership, estimated that there was a period when the dealer was selling “a couple hundred catalytic converters a month.”

He said the most common vehicles that thieves hit are 2004 to 2009 Toyota Priuses, which he thinks are easier to steal from. The Prius catalytic converters are also known to contain a higher volume of precious metals.

“It’s sad,” he said. “I’ve seen customers pick their car up after getting the part replaced, and literally within the same day, it’s stolen again.”

When asked about the rash of Prius catalytic converter thefts, and whether they’re planning to design vehicles that are more difficult to steal from, Toyota headquarters offered the following statement: “Catalytic converter theft is an industry-wide challenge. We want to remind drivers to follow the basics to protect their vehicles against theft – such as parking as close to entrances as possible in well-lit areas. While not the solution to the problem as a whole, taking preventative measures like smart parking and adding the Vehicle Identification Number (VIN) to the catalytic converter can help protect drivers from theft.”

Everyone interviewed for this story agreed the best way to protect your vehicle from theft is to park in a well-lit garage — an expensive commodity often hard to come by in San Francisco and neighboring cities.

The police spokespeople also stressed the importance of providing investigators with photos and video footage, if possible.

“Video cameras, pictures, anything that you can do that you think might help, submit what you have, file a report,” Lobsinger said. “A report does two things: It gives us more to look into. And it shows us where there’s been a rash of thefts. The more we’re aware of these incidents, the better we can deploy our resources and tailor our investigations.”

Sawyers had other suggestions. He said the cages and plates sometimes work to deter theft, but only if “somebody with less of a hassle is parked next to you and they go after that one instead.

“It only works if there is lower-hanging fruit nearby,” he said.

I ended up selling my well-worn Honda to an auto shop. I got $200 for it. I bought a used Prius, perhaps despite my best judgment, upgraded my car insurance to cover catalytic converter thefts and, in the meantime, am hoping for the best.

Catalytic Converter Basics

Catalytic Converter Basics

It’s important to have a basic understanding of how catalytic converters operate when servicing them. An internal combustion engine creates heat energy by igniting a mixture of gasoline and atmospheric oxygen with a high-voltage spark. Unfortunately, a residual quantity of hydrocarbons (HC), carbon monoxide (CO), and nitrogen oxides (NOX) are left over after combustion. Consequently, a catalytic converter uses precious metals like platinum as a catalyst to convert harmful pollutants like HC, CO and NOX into harmless gases like oxygen (O2), carbon dioxide (CO2) and water (H2O). Since a catalyst will accelerate a chemical reaction without being consumed by the process itself, ther catalytic converter will theoretically last forever. In reality, catalytic converters eventually succumb to contaminants from coolant and engine oil additives and heat stress.

 

Converter types
“Direct-fit” catalytic converters are of three basic types: two-way, three-way and three-way plus oxidation converters. Two-way “oxidation” converters are used up to 1980 and are designed to eliminate hydrocarbons (HC) and carbon monoxide (CO). Three-way converters are designed to eliminate nitrogen oxides (NOX) as well. A Three-way plus or “dual-bed” converter allows atmospheric air to be injected between the three-way catalyst and an extra oxidation bed to further clean the engine exhaust. The precious metals used as catalysts are distributed in molecular form over a rough-surfaced ceramic wash coat covering the metallic honeycomb substrate. The effectiveness of the converter is basically determined by the amount of precious metals present on the honeycomb substrate. Consequently, it’s very important for supplier and technician alike to meet EPA requirements by selecting the correct catalytic converter for the application.

 

The Catalyst Monitor
Only after the engine is started and driven, does the catalyst monitor run. Basically, the engine control module (ECM) uses a mathematical algorithm to compare the electrical activity of the upstream oxygen sensor (before the converter) with that of the downstream oxygen sensor. When the electrical activity of the upstream and downstream oxygen sensors doesn’t meet programmed parameters, a diagnostic trouble code (DTC) P0420 and/or P0430 is stored in the ECM’s diagnostic memory and the orange “Check Engine” warning light is illuminated.

Because the catalyst monitor is mathematically-based, attempting to diagnose a converter by comparing inlet and outlet temperatures or by using an exhaust gas analyzer will not yield valid test results. When a P420/430 diagnostic trouble code (DTC) is present, the professional technician should check for related ECM calibration update bulletins before replacing a catalytic converter. In many cases, reprogramming the PCM might solve a stubborn P420/430 DTC issue.

Causes of Catalyst Failure
An ignition system misfire is the most common cause of catastrophic converter failure. The catalytic converter overheats because combustion takes place in the converter rather than the engine when a misfire occurs. When the converter exceeds an operating temperature of about 1,300 degrees F, the converter substrate begins to melt and cause exhaust restriction. Common failures also include a catalyst suffering from an external impact or being contaminated by coolant from leaking cylinder head gaskets.

When to Sell Catalytic Converters
The auto manufacturer’s original equipment (OE) catalytic converters are initially covered by an EPA-mandated 8-year, 80,000-mile warranty. Only if the original is missing, fails a state or local emissions inspection program, or is plugged, leaking, or has sustained physical damage can a new aftermarket catalytic converter can be installed. Most vehicles require catalytic converter replacements when an illuminated “Check Engine” warning light indicates a converter failure or if the engine itself has failed an exhaust emissions test. To pass an exhaust emissions test, the converter must meet the exact configuration and capacity as specified by the original equipment (OE) manufacturer. Due to adopting more stringent emissions standards, many other states are now requiring catalytic converters that meet California specifications. When selling any catalytic converter, remember to fill out the paperwork as required by state and local agencies.

Catalytic converter thefts on the rise on the Central Coast

Catalytic converter thefts on the rise on the Central Coast

 

Catalytic converter thefts have been on the rise on the Central Coast. Thieves steal them to sell the precious metal inside, but the supply chain shortage is now leaving victims with no way to fix the damage.

In a matter of minutes your catalytic converter could be gone.

“They go underneath with just a little saw and within five minutes they’re gone,” said Victim of Catalytic Converter Theft, Ed Rains.

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ctly what happened to Ed and Susan Rains. They received a call from the storage facility where they keep their motor home, notifying them of the recent catalytic converter theft.

“They said we have some bad news for you. Your catalytic converter was stolen from your motor home along with 10 others,” said Victim of Catalytic Converter Theft, Susan Rains.

“We have really had no help. We can’t find a catalytic converter to replace the one that we lost. We’ve had no help from our insurance company. We’ve had no help from the California Air Resource Board,” said Susan.

Automotive repair shops tell me they have seen a shortage of car parts in general because of the supply chain issues, but the demand to replace stolen catalytic converters has left some automotive shops without replacements.

“There is not one in the United States available for our motor home. Not one,” said Ed.

John Reeves of Reeves Automotive says they’ve replaced 15 to 20 catalytic converters recently.

“They’re just not coming in. So it’s becoming more challenging to find parts, certainly,” said Reeves Automotive Owner, John Reeves.

It is illegal to sell used catalytic converters in California, meaning the sale of these stolen parts takes place on the street.

Reeves says if your catalytic converter is high off the ground and easy to get to it’s a target for thieves.

“We’ve been installing catalytic converter shields. It’s an aluminum plate that we rivet to the bottom of the car, but that’s only available on Prius right now,” said Reeves.

Reeves says another way to protect your car is to park it in a garage if you can so that thieves don’t have access to it.

replacement catalytic converter

replacement catalytic converter.

Road / Structural Damage
The catalyst honeycomb inside of a catalytic converter is made up of a lightweight, thin-walled, fragile ceramic material. It is wrapped in a dense, insulation mat. This mat holds the catalyst in place and provides some protection against damage. However, broken exhaust hangers, off-road driving , potholes, speed bumps or any impacts underneath your vehicle can strike the catalytic converter causing a catalyst fracture. Once the ceramic honeycomb is fractured, the broken pieces rattle around breaking up into smaller pieces. As a result, exhaust flow is interrupted and backpressure in the exhaust system increases leading to heat buildup and loss of power. Corrosion, thermal shock, metal fatigue, stress fractures and stripped oxygen sensor threads are some other issues that may require you to need a replacement catalytic converter.

Oxygen Sensor Not Functioning Properly.
If your oxygen sensor is no functioning properly it can send incorrect readings of exhaust gasses to the vehicle’s computer. The faulty sensor readings can result in a improper (too rich or too lean) fuel mixture condition. Too rich and the catalyst can melt down from fuel burning inside the converter. Too lean and the converter will not be able to serve its purpose changing hydrocarbons into safe elements. This may cause your vehicle to fail the emissions test during the annual State Vehicle Inspection.

Short Trips
If you gennerally only take short trips around town in your vehicle and dont regularly drive long distances, your catalytic converter may not be getting hot enough to completely burn away the hydrocarbons. To prevent clogging the catalytic converter, take your vehicle for the occasional highway drive for 15 minutes or more. This will allow the exhaust to sufficiently heat up and burn off all of the deposits builtup in the catalytic converter.

What Causes a Catalytic Converter to Fail?

What Causes a Catalytic Converter to Fail?

Since there are no moving parts on a catalytic converter, you would expect that they would be fairly durable and long lasting and they are but, in spite of all of the advancements in catalytic converter technology, they still fail.  Weatherford, Texas, we install replacement catalytic converter  almost every day. Many times, catalytic converter failure is a symptom of an issue somewhere else in the vehicle.

It is imperative that you fix the problem that caused your OEM catalytic converter to fail because if you don’t, that same problem will likely destroy the replacement converter as well. The warranty that comes with a new replacement catalytic converter will not cover the type of damage listed below.

If your factory installed catalytic converter needs to be replaced, one of the problems below most likely contributed to its failure.

Engine Tune-Up Required
Engines in need of service and older engines that burn oil due to worn cylinder walls, stuck rings, and worn valve guides will produce by-products that can foul the converter. When an engine is operating outside of the proper specifications, wear and damage may be caused to the catalytic converter as well as the engine itself. Incorrect air/fuel mixture, incorrect timing, or misfiring spark plugs could lead to a catalytic converter failure or worse.

Bad Spark Plugs or Spark Plug Wires
Spark plugs that don’t fire or misfire forces unburned fuel into the exhaust system. Because the catalytic converter gets very hot, this unburned fuel can ignite inside the converter and could result in a partial or complete melt down of the ceramic catalyst.

Oil or Antifreeze Entering the Exhaust System.
When oil or antifreeze makes its way into your exhaust system creates a thick carbon and soot which coats and eventually clogs the air passages in the converter’s ceramic honeycomb catalyst. This causes two separate problems. First, these carbon deposits stop the catalytic converter from doing its job of removing harmful emission in the exhaust flow. Second, When the pores become clogged in the ceramic catalyst, exhaust flow is restricted which increases backpressure. This results in heat and exhaust backing up inside the engine. The excess back pressure created can actually cause internal engine damage. Your engine can actually pull burnt exhaust gasses back into the combustion chambers and reduce the efficiency of the next burn cycle and creating a loss of power and overheating of engine components. Worn out piston rings, failing gaskets, faulty valve seals or even warped engine components are all possible causes of this problem.

Unburned Fuel Entering the Exhaust System.
Ideally, the fuel that powers your vehicle is burnt up in the combustion chamber. Any fuel that gets through the combustion chamber unburned enters the exhaust system and can ignite once it reaches the catalytic converter. This can over-heat the converter far beyond its normal operating limit. and cause a Melt Down. Possible causes are an improper fuel mixture, incorrect timing, bad spark plugs, a malfunctioning oxygen sensor, sticking float, defective fuel injector or a faulty check valve.

 

It’s a great big mess: Catalytic converter thefts

‘It’s a great big mess: Catalytic converter thefts

In October, rushing out the door to get to an interview, I started my car, a 2003 Honda Accord, and heard a terrifying noise. It sounded like someone had replaced my engine with jet blasters.

I knew the sound immediately. Just a few weeks earlier, my former roommate’s catalytic converter was stolen a few blocks from our San Francisco apartment, and I had heard the same rumbling sound. A quick look under the Honda proved what I already knew to be true: My catalytic converter was a goner.

A Honda dealer quoted me $5,000 to replace the catalytic converter, a necessary vehicular component that controls the engine’s release of exhaust gases. In simpler terms, you need a catalytic converter to pass your annual smog check.

Catalytic converter theft claims were up 175% among State Farm customers in California from July 1, 2020, to June 30, 2021, compared with the same period in the previous year, More than 6,400 catalytic converters were stolen in the state just from State Farm customers — and a claim filed with the insurance company — in 12 months.

What makes a catalytic converter valuable? The metals it’s made of, including platinum, palladium and rhodium. State Farm said the part can be worth several hundreds to several thousands of dollars. Some thieves sell the part for scrap metal. And a catalytic converter takes a matter of minutes — and sometimes less than that — to steal.

To avoid thefts, experts recommend parking your car inside a garage or at least in a well-lit area. You can also install an alarm system, point a security camera at your vehicle or engrave your VIN on your car’s catalytic converter. Companies also make cages and plates that cost about $150 to $500 that can be installed over the part.

But these cages and plates often don’t work, they just add a few minutes to the removal process, said Kevin Sawyers of San Francisco Auto Works.

“There was a way to add some uncuttable metal, but [the perpetrators] have found a way around it unfortunately,” Sawyers said. “It’s a never-ending game with these folks.”

Sawyers also noted that the plates that some car dealerships install over the catalytic converters can total a car if removed with a crowbar or other rudimentary device.

“It’s a great big mess,” he said. “Every time we come up with something, they find a way around it and we’re right back to square one.”

Sawyers said catalytic converter thefts have been an issue “for years.” He recounted one incident from a friend who worked at a Pepsi plant in the Central Valley. He said thieves hit the enclosed employee parking lot and ran away with more than 30 catalytic converters.

“It bothers me on behalf of my customers,” he said. “It just drives me bonkers.”

Byron White, a spokesperson for the Berkeley Police Department, knows the problem firsthand. White said his mother’s catalytic converter was recently stolen from her vehicle. While his insurance covered the theft, he said it took weeks to get the part installed as it was backordered.

“It was the first time something like that happened to me and my family,” he said, noting that the crime can have wide-ranging impacts on people.

“In the grand scheme, people say it’s a minor crime, but there’s long-lasting effects to it,” he said. “It increases the general lack of feeling of safety.”

Berkeley police reported 594 catalytic converter thefts in 2020, compared with 188 in 2019.

White isn’t sure why the crime has spiked recently, but he speculated that it might be related to the pandemic.

“It might be that during the pandemic, when we had to shelter-in-place, there was a number of people working from home and leaving their vehicles at home,” he said.

The theft is also relatively easy to accomplish, according to San Francisco Police Department spokesperson Adam Lobsinger.

“It’s a quick crime with a quick money turnaround,” Lobsinger said.

Catalytic converter thefts often occur in the cover of night, when neighborhood dwellers have gone to sleep. But in some cases, the thefts have turned violent.

Catalytic converter thefts rampant in the Bay Area

Catalytic converter thefts rampant in the Bay Area

In September, alleged thieves were caught attempting to steal catalytic converters by the owner of the vehicle in one case, and a neighbor in the other. In both cases, the alleged thieves reportedly fired multiple rounds at the person who caught them. The unnamed victims were uninjured.

Lobsinger noted that while the San Francisco Police Department tracks auto thefts, it doesn’t explicitly track catalytic converter thefts. He could not immediately provide data or an estimate for the number of such crimes that have occurred in San Francisco over the past years.

He noted that catalytic converter thefts are “handled by investigators from the SFPD burglary detail” and that the department “constantly evaluates crime trends and the need for resources throughout the city.’

“When a catalytic converter theft has occurred, we know the crime doesn’t stop there,” he said.

It’s not entirely clear where the thieves sell the parts they’ve stolen. Lobsinger said the crime is sometimes “part of an organized nature, but that’s not always the case.”

“There’s no centralized black market where they go, but we can say, usually, they’re bought by people who are involved in the auto industry, wrecking yards, mechanics, that sort of thing,” he said. “It can be a larger criminal enterprise, but that’s not always the case.”

Sawyers, the owner of San Francisco Auto Works, has his own theories. He said most thieves aren’t selling the parts themselves, but boiling down the precious metals contained within and selling the raw material.

“They’re going after the solid raw materials,” he said. “They cook it down to the point where no one’s going to put the effort in to find where it came from.”

“I’m pretty sure most of it goes out of the country so no one asks any questions,” he said.

Sawyers thinks the materials aren’t being sold to auto shops, necessarily, but pawn shops, who’ll buy the solid metals and ask few questions.

He also suggested that there are organized groups running catalytic converter schemes, a theory he came to by identifying the methods by which the parts were removed. He said one presumed group uses a specific tool that “makes a very clean, straight cut. It’s very identifiable.”

Another presumed group appears to use a different sort of tool that “can go through a chunk of exhaust pipe in 10 seconds.”

“If they spend five minutes doing this,” he said, “they’re lazy. It’s so stupid easy to do. I think that’s part of why it became such an issue, the catalytic converters are just hanging there. It’s literally two bolts and one cut.”

David Schlocker, the wholesale parts manager at a San Francisco Toyota dealership, estimated that there was a period when the dealer was selling “a couple hundred catalytic converters a month.”

He said the most common vehicles that thieves hit are 2004 to 2009 Toyota Priuses, which he thinks are easier to steal from. The Prius catalytic converters are also known to contain a higher volume of precious metals.

“It’s sad,” he said. “I’ve seen customers pick their car up after getting the part replaced, and literally within the same day, it’s stolen again.”

When asked about the rash of Prius catalytic converter thefts, and whether they’re planning to design vehicles that are more difficult to steal from, Toyota headquarters offered the following statement: “Catalytic converter theft is an industry-wide challenge. We want to remind drivers to follow the basics to protect their vehicles against theft – such as parking as close to entrances as possible in well-lit areas. While not the solution to the problem as a whole, taking preventative measures like smart parking and adding the Vehicle Identification Number (VIN) to the catalytic converter can help protect drivers from theft.”

Everyone interviewed for this story agreed the best way to protect your vehicle from theft is to park in a well-lit garage — an expensive commodity often hard to come by in San Francisco and neighboring cities.

The police spokespeople also stressed the importance of providing investigators with photos and video footage, if possible.

“Video cameras, pictures, anything that you can do that you think might help, submit what you have, file a report,” Lobsinger said. “A report does two things: It gives us more to look into. And it shows us where there’s been a rash of thefts. The more we’re aware of these incidents, the better we can deploy our resources and tailor our investigations.”

Sawyers had other suggestions. He said the cages and plates sometimes work to deter theft, but only if “somebody with less of a hassle is parked next to you and they go after that one instead.

“It only works if there is lower-hanging fruit nearby,” he said.

I ended up selling my well-worn Honda to an auto shop. I got $200 for it. I bought a used Prius, perhaps despite my best judgment, upgraded my car insurance to cover catalytic converter thefts and, in the meantime, am hoping for the best.

Catalytic converter theft quadruples in one year

Catalytic converter theft quadruples in one year

These criminals better not let the tree-huggers catch them.

Sawzall-wielding thieves hacking away at parked cars sent thefts of a key pollution-cleaning part through the roof in the past year.

Through Oct. 10, 2,170 catalytic converters were reported stolen in the five boroughs, more than four times the 501 ripped off through the same date in 2020, the NYPD said.

“The whole process takes under two minutes,” Detective Thomas Kelly of the Auto Crimes Unit told The Post.

Catalytic converters, part of a car’s exhaust system, break down some of the smog that would otherwise come out the tailpipe.

They’re a thief magnet because they include rare metals like rhodium, palladium and platinum, which trade for four and five figures per ounce. Converters typically include 3 to 7 grams of these precious metals, Ryan Lockwood, a Carparts.com executive, told the Post.

Thieves will take the parts to smelters or scrapyards or sell them on the black market. They can cost thousands to replace.

These are hacked-off catalytic converters.
Catalytic converters contain rare metals like rhodium, palladium and platinum.
DCPI

Toyota Priuses are particular targets because they have up to three “cats,” depending on the model year, and because low-emission vehicle parts are often in better condition. Honda’s CRV crossover is another common target, according to State Farm.

Auto Crimes Detective Thomas Burke said it’s a tough crime to solve, because it’s impossible to trace a cat once it’s removed. He collared one habitual thief who targeted Ford Econoline vans in Long Island City by luck.

The crook would ride around the neighborhood on a bike with a reciprocating saw, hit a van, throw the part in his backpack and ride off. Cops caught him on surveillance video, and were able to identify him. “Should he have been stopped two blocks away, not a lot could have been done,” Kelly said.

Burke is starting a program funded by the city’s Police Foundation to label catalytic converters with serial numbers so they can be traced.

One youngish Brooklynite, who asked not to be identified, said his girlfriend’s “old” Prius fell victim over the summer. “We went to move for alternate side parking, started it up, and it sounded like a monster truck,” he said.

TIPS TO AVOID FALLING VICTIM:

  • Garage your car.
  • Avoid leaving your car parked street-parked for extended periods, especially in dim areas without cameras.
  • Consider investing in a “cat shield.”
  • Inscribe your VIN on the converter.
  • Consider theft coverage.

how is catalytic converter can friend green

how is can friend green

Los Angeles Smog 1970 S Downtown Jpg

In fact, up to 90 percent of a car’s most problematic exhaust emissions can be neutralised by a catalytic converter, with unburned fuel, carbon monoxide and nitrogen dioxide being catalytic converter into less harmful nitrogen, carbon dioxide and water vapour.

It’s not totally clean of course, and with carbon dioxide being a major greenhouse gas a ‘cat’ can’t make a car completely green, but it certainly makes city air a lot more breathable for humans and animals. Besides, with all new petrol-powered cars and a significant chunk of diesel cars now equipped with catalytic converters, the net reduction in pollution has resulted in most major cities in the developed world no longer permanently enveloped by a blanket of smog.

can’t make a car completely green do they work? There are no moving parts in a catalytic converter, with all of the cleaning action being accomplished by clever chemistry instead. Inside the converter is a thick substrate, often with a grid-like cross section (below), upon which a thin coating of precious metals like platinum, palladium and rhodium are deposited.

Catalytic Converter Crosssection Jpg

These metals are the actual catalysts, the part of the device that initiates the chemical transformation of the exhaust gas. Nitric oxide, carbon monoxide, nitrogen dioxide and unburned hydrocarbons – be they petrol, diesel or engine oil – all react with the metals inside a catalytic converter, and are quickly turned into other gases: principally nitrogen and carbon dioxide, but also water.

Some particulate emissions can be captured by a catalytic converter as well, though that’s not their primary function. Anyhow, separate diesel and petrol particulate filters have recently become commonplace and clean up fine particles that aren’t dealt with by the catalyst.

Catalytic Converter Cutaway 2 Jpg

Downsides? They’re an expensive component, thanks to all of those precious metals used in their construction being, well, precious. They can be damaged by engines that are malfunctioning and perhaps burning more fuel or oil than they should, and there’s no method for their repair.

Also, the core is often made from fragile materials, which have a high temperature tolerance but are susceptible to impact damage from rocks or other objects passing under the vehicle. A damaged catalytic converter must be swapped, and replacements aren’t cheap.

The catalytic reaction requires a significant amount of heat to work. Most need an exhaust gas temperature of more than 400 degrees before the chemical reaction is working efficiently, which means that if you’re only using your car for very short trips – like ducking up to the shops for a few minutes – then a lot of your car’s harmful emissions are just going straight out the tailpipe as your exhaust hasn’t had time to heat up.

Traffic Exhaust Jpg

Also, with some of the gasses being converted into water, there’s a risk that excess moisture can accumulate within your exhaust and rust it out over time. Again, this is largely a by-product of very short trips. If your drives are at least ten minutes long from start-up to shut-down, then any moisture generated by the catalyst will just be evaporated off with exhaust heat.

Oh, one more thing: if you see a symbol like the one below appear on your instrument panel, it doesn’t mean that your jaffles are done – it relates to a catalytic converter fault, so go get it checked out.

Catalytic Converter Symbol Jpg

If you avoid making lots of short trips and ensure the engine is kept in good mechanical health, there’s no reason your catalytic converter shouldn’t last the life of the vehicle. Mechanically simple yet chemically brilliant, the humble catalytic converter is the main reason why clear air still exists around major population centres.

What is a catalytic converter?

What is a catalytic converter?

You’ve probably heard of a catalytic converter and know that they make cars a little friendlier to the environment, but what exactly are they?

f you’ve ever been told by your mechanic that your catalytic converter needs replacing,

Catalytic converters, or ‘cats’ for short, are not cheap, but why are they so pricey when they’re just a relatively small component of your exhaust system, and one with no moving parts either? Why are they so important anyway? Allow us to explain the mysteries of the catalyst…

Catalytic converters started to become standard-issue in road cars around the mid-1970s, with being of the first to adopt them, but they didn’t become commonplace until leaded petrol began to be phased out in the 1980s. The reason for that is simple: the gas that results from burning leaded petrol essentially destroy the catalyst’s ability to clean up exhaust emissions.

The main factor driving their adoption was the world’s slow realisation that vehicle emissions were literally choking the population and doing terrible things to air quality and the environment.

Los Angeles Smog 1970 S Jpg

8

 

The picture above is of the Los Angeles skyline in the mid-1970s, and it’s hard to miss the thick brown haze enveloping the city and suburbs. That’s smog, back then it was mostly caused by vehicle exhaust. Acid rain was another unwelcome byproduct of emissions too, as smog interacted with the atmosphere and changed the chemical make-up of rain water.

Enter the catalytic converter. By passing the engine’s exhaust gas over a surface coated with certain ‘noble’ metals that react to harmful emissions (and subsequently catalyse, or change, them into less-harmful gasses), a catalytic converter is able to scrub a significant amount of a car’s harmful emissions.

Advanced Catalytic Converter in Gasoline Engine

Advanced Catalytic Converter in Gasoline Enginer
Exhaust emission from automobile source has become a major contributor to the air pollution and environmental problem.
is found to be one of the most effective tools to reduce the overwhelming exhaust pollutants in our environment. The development of sustainable catalytic converter still remains a critical issue due to the stringent exhaust emission regulations.
Another issue such as price and availability of the precious metal were also forced the automotive industry to investigate the alternatives for producing a better replacement for the material used in catalytic converter.
This paper aims at reviewing the present development and improvement on the catalytic converter used on the reduction of exhaust emission in order to meet the regulations and market demand.
The use of new Advanced Catalytic Converter such as to replace the noble metal material of Platinum (Pt), Palladium (Pd) and Rhodium (Rh) has been reviewed. Material such as zeolite, nickel oxide and metal oxide has been found to effectively reduce the emission than the commercial converter.
The preparation method of the catalyst has also evolved through the years as it is to ensure a good characteristic of a good monolith catalyst. Ultrasonic treatment with combination of electroplating technique, citrate method and Plasma Electrolytic Oxidation (PEO) has been found as the latest novel preparation method on producing an effective catalyst in reducing the exhaust emission.
.Parameters affecting the catalyst performance [15]
Exhaust emission from automobile source has become a major contributor to the air pollution and environmental problem.
Catalytic converter is found to be one of the most effective tools to reduce the overwhelming exhaust pollutants in our environment. The development of sustainable catalytic converter still remains a critical issue due to the Advanced Catalytic Converter…

Catalytic Converter Standards

Catalytic Converter Standards

1, 2018, after the warranty of the original equipment on a vehicle has expired, replacement catalytic converters must either be original equipment parts or a new aftermarket catalytic converter (AMCC) certified by the California Air Resources Board (CARB). This requirement applies to:

  • Model year 2001 and newer vehicles gasoline vehicles under 14,000 pounds GVW certified by CARB and US EPA 50 state certification.

This regulation does not apply to:

  • vehicles certified by U.S. EPA, but not 50 state certified,
  • pre-2001 model year vehicles which may still use federal AMCCs, or
  • diesel vehicles.

CARB certified catalytic converters provide greater emission reductions and have a longer warranty than other catalytic converters.

regarding Aftermarket Catalytic Converter Requirements & Used Catalytic Converter Prohibition.

New Aftermarket Catalytic Converter Standards

A new AMCC is defined as being constructed of all new materials and is not an original equipment catalytic converter. New AMCCs will be required to:

  • Display a certification stamp or label on the catalytic converter shell. The label or stamp must display the certification stampa.) CARB Executive Order approval number, b.) the part number, c.) date of manufacture, and d.) proper installation direction
  • Comply with a vehicle’s original emissions certification limits.
  • Be compatible with the onboard diagnostic systems (OBD II) on 1996 and newer vehicles.
  • Be covered by a warranty for a period of 5 years or 50,000 miles of use. The warranty will cover failures related to construction defects, performance defects, and OBD II compatibility issues.

Prohibition of Used Catalytic Converter Sales

Effective June 1, 2018, it is unlawful for any person to sell, offer for sale, advertise, or install any used, recycled, or salvaged catalytic converter on any vehicle in Maine. This prohibition applies to all vehicle types. A used catalytic converter is not a new aftermarket catalytic converter, or a replacement part.

Requirements

Effective June 1, 2018, only CARB certified AMCCs or original equipment can be advertised, sold, or installed on CARB vehicles model year 2001 and newer in Maine.

Each person engaged in business of retail sale or installation of an AMCC shall maintain records of such activity which indicate date of sale, purchaser name and address, vehicle model and work performed if applicable. Such records shall be available for inspection by the DEP and shall be maintained for four years from the date of sale or installation.

Installers of AMCCs are required to complete a warranty card in triplicate with the original going to the customer, one copy to the installer, and one copy to the manufacturer of the converter.

he DEP periodically conducts audits at facilities to ensure compliance with the requirements. Failure to comply with any of these above requirements may lead to civil penalties.

As a vehicle owner, what are my options if my vehicle’s catalytic converter needs to be replaced after June 1, 2018?

  • Verify the emission certification of the vehicle from the label under the hood.
  • Verify the vehicle manufacturer’s warranty for the original equipment catalytic converter has expired. Warranties will range from 8 years/80,000 miles up to 15 years/150,000 miles for hybrid, plug-in hybrid and partial zero emission vehicles (PZEV).
  • For those CARB vehicles which the warranty has expired, all catalytic converter replacements should be either a CARB AMCC or an original equipment (OE) converter replacement part.
  • The new CARB AMCC is warrantied for 5 years/50,000 miles. The OE part is warrantied for one year.
  • Used, salvaged, or recycled catalytic converters cannot be installed after June 1, 2018 on any vehicle.

Compliance Alternative Allowance

If no original equipment manufacturer (OEM) or CARB certified aftermarket catalytic converter (AMCC) is available for a vehicle, a vehicle owner or repair technician can contact the Department for assistance.  In some cases, the Department may determine that it is necessary to retrofit the vehicle with an alternative non-CARB AMCC with emissions control abilities that are similar to the appropriate CARB AMCC.  To begin this process a vehicle owner or repair technician must fill out the Department’s  and submit the form to the Bureau of Air Quality’s Mobile Sources Section staff.

In circumstances where no CARB certified AMCC is available for a vehicle and the cost of an OEM catalytic converter is high compared to the value of the vehicle, a vehicle owner or repair technician can contact the Department to determine the next step.  If the OEM catalytic converter value is greater than 75% of the vehicle’s value, the Department may determine that it is allowable to retrofit with an alternative non-CARB AMCC with emissions control abilities that are similar to the appropriate CARB AMCC.  To begin this process a vehicle owner or repair technician must fill out the Department’s and submit the form to the Bureau of Air Quality’s Mobile Sources Section staff.  Vehicle values must be established through a reputable vehicle valuation company (for example Kelley Blue Book or NADA).

A vehicle owner or repair technician must receive Department approval prior to installing a non-CARB certified AMCC on a 2001 or newer California certified vehicle and the alternative AMCC must be of adequate construction to give the Department confidence that emissions will be controlled to as close to the vehicle’s established emission standards as possible.

Catalytic converter theft is up by more than 100%, new Which? research reveals

Catalytic converter theft is up by more than 100%, new Which? research reveals

Exclusive data obtained by Which? shows that, between 2019 and 2020 alone, incidents of catalytic converter theft in England, Northern Ireland and Wales (Police Scotland refused our request) rose a staggering 104% on average. This rise is despite the various national lockdowns in 2020, when the vast majority of people and their cars were at home.

With a ban on petrol and diesel cars on the horizon, you’d be forgiven for thinking your car’s catalytic converter would soon be resigned to the dustbin of history.

For thousands of motorists up and down the country though, this decades-old emissions-control device has been the cause of significant repair bills and even complete write-offs, as a new crimewave has swept the UK.

A combination of factors including surging global demand for vehicles, as well as a slump in mining during the pandemic, has meant that the price of the precious metals contained within catalytic converters has risen exponentially.

At the time of our investigation, an ounce of rhodium cost more than a brand-new Honda Jazz. This hasn’t escaped the attention of criminals. With a single scrap catalytic converter currently worth around £400, organised gangs are targeting dozens of cars each day. Our research reveals that older Toyota and Honda models are particularly at risk.

It doesn’t help that we found ads offering cash for scrap converters on Facebook Marketplace. Posting such ads was made an offence under the 2013 Scrap Metal Dealers Act. Read on to find out about thefts in your area, what authorities and car manufacturers are doing to tackle the problem and what Facebook told us. Plus learn how to minimise the chance of your car being targeted.
A removed catalytic converter will render your car unroadworthy, so as well as producing higher levels of emissions, it will be illegal to drive. A loud and rough engine noise is a key sign it has been cut out.

In the time it takes a thief to steal a catalytic converter, find out how these devices work and why they’re so attractive to thieves. Catalytic converter thefts in your area Conurbations such as London and the West Midlands predictably show the largest numbers (with the 13,716 recorded incidents in 2020 making the capital the global epicentre of catalytic converter theft, according to police), but the problem has spread across the country, with areas such as Dorset seeing a 187% increase in 2020. Behind each statistic is a motorist left stranded – often in the worst of circumstances.

We’ve heard from drivers who’ve been thrust into desperate personal situations, and others who have caught the brazen and often violent thieves in the act. ‘The first time mine was stolen I was attending a funeral. The second time, in 2020 outside my house, my neighbour took photos of the getaway car – the police couldn’t arrest them as they were wearing masks and couldn’t be identified.’ – Sue See our table, below, to find out how badly your police force area has been hit.

Police Force Thefts from motor vehicle 2019  Thefts from motor vehicle 2020 Percentage Increase Avon & Somerset 105 147 40% Bedfordshire 133 319 140% Cambridgshire 245 378 54% Cheshire 66 111 68% City of London 0 0 0% Cleveland 23 41 78% Cumbria 41 17 -59% Derbyshire 97 154 59% Devon & Cornwall 31 42 35% Dorset 86 247 187% Humberside 31 14 -55% Lancashire 238 292 23% Hertfordshire 364 896 146% Leicestershire 462 585 27% Merseyside 20 79 295% Norfolk 22 77 250% Suffolk 54 201 272% Northamptonshire 215 287 33% Surrey 56 96 71% Warwickshire 100 180 80% West Midlands 524 1626 210% Dyfed Powys 7 18 157% North Wales 9 46 411% PSNI 5 4 -20% (Data supplied after Freedom of Information requests from 25 of the UK’s 45 police forces across England,

Northern Ireland and Wales; Police Scotland refused our request. Supported by FOI information already published in the public domain.) Has your car been targeted? If you’ve had your catalytic converter stolen, tell us your story on our community site, Which? Conversation. We found catalytic converters being sold on Facebook Online marketplaces also cause headaches for police. Transactions are usually offered in closed groups,

but when we looked on Facebook Marketplace we found a number of advertisements offering cash for scrap catalytic converters, which was made an offence under the 2013 Scrap Metal Dealers Act. Scrap metal dealers and collectors must now also be licensed, although frequently there aren’t obvious credentials displayed by Marketplace users

. What is Facebook doing? We contacted Facebook. It said: ‘We have removed the listings brought to our attention for violating our commerce policies and have restricted users’ access to Facebook Marketplace.’ Facebook also added that the sale of stolen goods is strictly prohibited, that its team of 35,000 experts work alongside technology to keep its platforms safe, and that people should report any suspicious accounts or posts.

Electric cars don’t have catalytic converters. Find out which models make our expert pick of the best electric cars. What cars are targeted for catalytic converter theft? Catalytic converter theft is a crime as old as the technology itself, but for years recorded thefts barely reached double-digit figures across many police force areas, and no car make or model was particularly preyed upon.

That’s now all changed. Over the past three years, Toyota and Honda owners have been disproportionately affected for the simple reason that they’re the brands with the greatest proportion of hybrid cars on the road. The hybrid Toyota Prius has been on sale in the UK for well over 20 years, which along with other hybrid models, such as the Toyota Auris and Honda Jazz hatchback, are particularly sought after due to their higher concentration of precious metals.

This is often in a better condition due to hybrid cars typically producing fewer emissions overall. ‘Mine was stolen while I was in Tesco for only 15 minutes. So many Auris Hybrids had been targeted that it took nine weeks to get my car back as the garage couldn’t get the parts, plus my car insurance increased by 28%.’ – Mrs B Other high-risk vehicles include ever popular crossovers and SUVs,

as well as commercial vehicles, all of which tend to sit higher off the road, making for easier access underneath. Newer hybrid vehicles (including later Prius and Jazz cars) are less desirable to thieves, as their catalytic converter’s metal content has been reduced, accounting for far fewer models being affected. Find out which of the latest hybrid models aced our road and lab tests- go to the best hybrid cars for 2021.

Ben Weinberger, Toyota Prius owner ‘I’d parked on a busy London high street for about an hour, so I had no particular concerns about my car being interfered with. ‘Unfortunately, this was plenty of time for my car to be attacked. With no witnesses or CCTV, the police didn’t investigate the matter further – which has also been the case with a number of my neighbours who’ve also fallen victim. ‘Thankfully my Prius was repairable, so I guess I’m one of the lucky ones – although it did cost £650. The experience has made me a bit paranoid about where I park, but it hasn’t dented my love of hybrids.’ Is catalytic converter theft covered by insurance? Older models being targeted creates a further headache, as you risk having your car written off by your insurer if the cost of repair outweighs the value of your car. Victims have reported repair quotes of upwards of £1,200, so it’s little wonder our survey* found that 27% didn’t notify their insurer and settled their repair bill privately. ‘Several cars of the same model of Honda Jazz were targeted in one night in my town.

One of them was mine. I was quoted £1,000 to repair it and the insurance company wrote the car off’ – Bez Of those who did report it: Over a quarter saw premiums rise 1% found it difficult to find further cover. *(Crime and insurance reporting data: online survey, March 2021, 13,378 Which? Connect members.) Martin McGurrin, former Honda Jazz owner ‘My Honda was badly damaged after being targeted overnight outside my home. Despite thieves having to saw into my exhaust, neither I nor my neighbours noticed until the following morning, when I was greeted by a terrible noise from my engine.

‘The cost of repair far outweighed the value of my Jazz. More annoyingly, the police offered no support other than giving me a crime reference number. I’ve now changed to a Peugeot 208 diesel.’ What are manufacturers doing about catalytic converter theft? Responses by manufacturers have varied. We approached both Honda and Toyota, which have had markedly different strategies. Honda and catalytic converter theft Honda said it revised its exhaust design in 2008 to position the catalytic converter in the engine bay to make it less accessible. But when we asked it why Jazz models built after this date remained a prominent target for thieves, Honda didn’t supply an answer. It also wouldn’t tell us the potential number of cars that could be affected.

Honda has also issued the following statement: ‘Honda UK recommends owners of these cars follow the advice given by police. This advice includes parking inside a locked garage, near walls or other vehicles to make it harder to get underneath the car. ‘All Honda vehicles currently on sale are fitted with Thatcham-approved alarms as standard.

’ Toyota and catalytic converter theft Toyota, which would typically replace around 300 to 400 broken or faulty catalytic converters in the UK each year, was initially overwhelmed by the volume of customers who had been affected. This was compounded by the fact that the targeted models were no longer on sale and spare parts were no longer in production. With a demand for many thousands of replacement catalytic converters in 2020, Toyota chose to retool and resume production of legacy catalytic converters in both France and Japan – a move estimated to have cost tens of millions of pounds.

Since then, Toyota has invested significantly in Smart Water forensic identification kits, which it is rolling out across its dealer network. It aims to make Toyota and Lexus models ‘untouchable’ by making the catalytic converters of 130,000 vulnerable cars entirely traceable. Tens of thousands of kits are also being donated to police forces and the AA for use on cars of any make or model deemed at risk. Toyota said: ‘Catalytic converter theft is a serious problem in the UK and its effect on victims are emotional as well as financial. We continue to do all we can both as a manufacturer and working with police and others to help put an end to this crime. ‘But ultimately as a car company our scope of action is always going to be limited.’

What are the police doing? For much of the past decade, scrap metal crime hasn’t featured highly on the national police agenda. There’s been a number of reasons for this, not least the success of the Scrap Metal Dealers Act. Enacted in 2013 in the face of rising levels of copper theft, it coincided with a general slump in commodities prices, resulting in associated crime falling dramatically.

With police prioritising violent crime, they were caught on the back foot by this latest wave of scrap metal theft. Former police chief inspector Robin Edwards explains: ‘When crime levels rose in 2018, a lot of the previous expertise had been lost from front-line policing, and it was a similar story across a number of government departments.’ It seems they’re catching up fast. Recent high-profile raids such as the Met’s Operation Basswood, which resulted in the arrest of 12 members of a large organised crime group,

as well as similar raids in the West Midlands, have successfully disrupted criminal elements responsible for a large proportion of thefts. For individual victims, however, there’s still limited recourse for justice, due to a lack of traceability. Unless a stolen catalytic converter can be traced back to a targeted vehicle (near impossible unless it’s specifically marked), it’s very difficult to charge the person in possession of it.

Plus, many thefts occur without any CCTV evidence, and often by criminals in stolen or cloned vehicles, further hampering detection rates. Want some peace of mind? See our round-up of the top cheap wireless security cameras. How to prevent catalytic converter theft There are a couple of options for beefing up the security of your catalytic converter. Smart Water or similar forensic-marking tools make stolen catalytic converters traceable and are a strong tool in police investigations. But you’re going to need to advertise this on your car in order for it to act as an immediate deterrent to thieves. Alternatively, fitting a ‘Catloc’ or similar device (costing around £200) will make removal more difficult.

But based on what car manufacturers and victims of theft have told us, these devices are of limited use and are only likely to delay a well-equipped thief by a matter of minutes. ‘Had my catalytic converter stolen twice, the second time after fitting a Catlock, which was no deterrent.’ – Ming If you don’t have secure parking, further options are minimal, aside from reducing accessibility by parking on level ground and close to walls.

If your parking spot is covered by CCTV, you increase the chance of police action being taken. Make sure you report it Importantly though – and the police cannot stress this enough – it’s crucial you report any crime you’re a victim of. If there is to be any hope in measuring the full scale of catalyatic converter theft and how to tackle it, it’s vital each theft is counted, regardless of the potential for prosecution. More on this We’ll take the hard work out of choosing your next car – see our expert pick of the best cars Best car scratch removers How to use electric car charging points Categories: Cars Tagged as:

 Car Insurance More on this The most reliable cars new and used How much does it cost to charge an electric car? The cars with the lowest emissions revealed. Related articles Revealed: the five new cars to watch out for in 2022 Posted on 20 Jan 2022 Cars The Highway Code changes for 2022: are you aware of the new rules? Posted on 19 Jan 2022 Cars The six cars you loved reading about in 2021 Posted on 26 Dec 2021 Cars All Cars news

 

 

Catalytic converter theft crackdown

Catalytic converter theft crackdown: Colorado lawmakers aim to slow surge, provide relief to victims

A few years ago, you might not have known where the catalytic converter on your car was located, let alone what it did. But now, with increasing thefts of these emission-control devices , people have become more aware of them — and their value.

In 2019, Aurora police recorded eight cases of catalytic converter thefts. In 2020, the agency had 68 thefts. And in 2021, that number skyrocketed to 646, according to Aurora Police Department data.

Denver has seen a with 14 thefts reported in 2019 to 268 in 2020. In 2021, that number rose again to 2,671, according to Denver Police Department data.

It’s an issue that has prompted auto body shops to offer products that are intended to protect catalytic converters. AAA Colorado announced last summer that it would offer a program to etch serial numbers onto the devices that would be logged into a law enforcement database, and the cars would have warning stickers on them about it. And now, Colorado lawmakers are trying to do something about the problem through the newly-introduced

Sen. Dennis Hisey, a Fountain Republican and one of the bill’s sponsors, said the high rate of theft is happening not only in larger cities but smaller rural communities like those in his district, with larger SUVs and trucks often being the targets because they’re elevated and make the devices easier to remove.

“Everybody knows somebody that’s had this happen even if they’re not aware of it just yet,” he said.

Hisey hopes the bill, if passed, will not only make it easier for consumers to replace catalytic converters when stolen — with the new certification process for aftermarket catalytic converters — but also make it more difficult to recycle stolen catalytic converters and metals.

The reason there needs to be a new certification process is because Colorado adopted California-style emission vehicle standards in 2018 to help reduce greenhouse gas output and that included regulations for catalytic converters. requires that vehicles have catalytic converters from the manufacturer or a new aftermarket device that meets those emissions standards. Hisey said the bill wouldn’t require the emission standards to change but to find a way to make it easier to get the aftermarket catalytic converters so consumers aren’t faced with bills for thousands of dollars.

Sponsor Sen. Joann Ginal, a Fort Collins Democrat, said in a statement that the increase in these thefts across the nation and in Colorado leads to cars becoming inoperable and Coloradans having to deal with high costs and lack of availability for replacement.

“This bill seeks to alleviate this problem while reducing crime rates in our communities,” she said.

Last May, Carrie Packard, development director for the nonprofit Stout Street Foundation, saw just how easy it was for someone to steal a catalytic converter. Six devices, and a partial seventh, were stolen from trucks in her work’s parking lot during daylight in just three minutes. The two people responsible parked a van in front of the building’s security camera and managed to remove the catalytic converters quickly before driving off.

Packard called it a “crime of opportunity,” adding that “the irony wasn’t lost on us that they were probably doing it to feed an addiction, so they stole from a recovery community.” Since then, the nonprofit has upped its security measures, but Packard estimates that the loss from the catalytic converters totaled about $20,000.

They relied on those trucks to transport residents and collect donations. When staff members went to replace them, they found catalytic converters were on back order, but some Colorado businesses stepped in and donated services.

Packard wonders how it would be possible to reduce these types of thefts that she’s also hearing happening at other nonprofits because “there’s always going to be a black market for that precious heavy metal somewhere.” But she said, “Hopefully it does make it a little more difficult and reduces the number of steps off the street, but I don’t know how you make it better,” Packard said of the bill.

Types of Catalytic Converters

Types of Catalytic Converters

As mentioned before, there are two primary catalytic converters  – reduction and oxidation – that can be used within an exhaust system to handle specific gases.

Depending on the year of the vehicle and the type of catalytic converters it has, there might not be a reduction catalytic converters

primary kinds of catalytic converters:

  • Two-way: The two-way catalytic converter was present on vehicles in the United States until 1981. They only have oxidation catalysts, which help change carbon monoxide to carbon dioxide. Hydrocarbons (which is unburned and partially burned fuel) are changed to carbon dioxide and water.
  • Three-way: Since 1981, the three-way catalytic converter has been used. This performs the same as the two-way converter with the addition of a reduction catalyst. As stated earlier, this is used to change nitrogen oxides to nitrogen and oxygen gases.

Diesel engines employ the use of two-way catalytic converter , and the converters are also specifically designed to work with diesel exhausts. The converters for these types of engines try and target particulates known as soluble organic fractions. These are made from hydrocarbons bound to soot.

How to Prevent Catalytic Converters Theft

Catalytic converters are often the target of thieves because the part contains valuable precious metals. Catalytic converter thefts often happen on vehicles with more ground clearance, since it’s easier to access the part.

Regardless of the type of vehicle you have, there are some steps you can take to help prevent theft:

  • Park in well-lighted areas close to building entrances if a secure garage is unavailable.
  • Weld the catalytic converter to the vehicle frame, which can make it harder to remove.
  • Consider buying an aftermarket part similar to a metal cage that can be installed to cover the converter.
  • Install a car alarm with a vibration alert sensor.
  • Engrave your vehicle identification number (VIN) to the converter, which can help make selling the part harder and help alert you if your converter is stolen.

Frequently Asked Questions

Why do people steal catalytic converters?

The number of catalytic converters reported as stolen has increased in 2021, partly due to the rising prices of different precious metals. The converter typically contains platinum, palladium and rhodium that can be sold to metal dealers.

How much platinum is in a catalytic converters? What about palladium or rhodium?

Typically, there are 3 to 7 grams of platinum in a standard catalytic converter. A standard converter also contains 2 to 7 grams of palladium and 1 to 2 grams of rhodium.

How much is a catalytic converter worth?

A recycler will pay between $50 and $250 for a catalytic converter, with some going for $800 to $1,500 if they come from hybrid vehicles.

Keep in mind that if your catalytic converter gets stolen, it could cost around $2,000 to replace it — all the more reason to take steps to prevent it from being stolen!

Signs of Catalytic Converters Issues

So what happens when a catalytic converter goes bad? Considering the role the part plays in a vehicle’s exhaust system, a range of symptoms can arise when it starts to experience wear and tear.

Some examples to watch out for include:

  • Declining fuel efficiency: If a catalytic converter becomes clogged, it can reduce the amount of airflow through your engine. To compensate, your engine might start to burn more fuel than usual, resulting in a noticeable drop in fuel efficiency.
  • Check warning light: A check engine light can indicate a range of things. However, there is a diagnostic system on cars manufactured after 1996 that will test the catalytic converter. If your converter is malfunctioning, the air-to-fuel ratio sensors might trigger the warning light to come on.
  • Smelling rotten eggs: The catalytic converter might experience internal damage that causes it to have a hard time converting exhaust gases. The result can be a sulfuric “rotten egg” smell.
  • Issues starting the engine: The exhaust gases in your vehicle have to escape. A clogged catalytic converter can prevent this from happening as effectively. This can result in increased exhaust pressure and cause your car to sputter or stall when you’re trying to get it going.
  • Poor acceleration: Again, the exhaust gases have to escape somehow. Trapped exhaust and increased pressure from a clogged converter might cause you to have trouble accelerating your car. You might notice jerking or stalling when you try to do so.
  • Failed emissions test: Many states require regular emissions testing on vehicles, and if you don’t pass yours the culprit very well could be your catalytic converter. Failing this test might be coupled with the other symptoms mentioned above.

WHAT IS A CATALYTIC CONVERTER AND WHAT DOES IT DO?

WHAT IS A CATALYTIC CONVERTER AND WHAT DOES IT DO

Cars generate a great deal of fumes and gases, also known as emissions, when they’re catalytic converter running. Emissions contribute to air pollution, which is catalytic converter why the clean air was passed in the United States in 1963 to help reduce the amount of pollution produced by a range of industries.

The National Emissions Standards Act, an amendment made in 1965 to the Clean Air Act, set the first federal vehicle emissions standards. Each state has regulations that adhere to federal standards, with many states requiring that all registered cars be tested to evaluate the output of emissions.

The modern exhaust system on vehicles features a range of parts that helps control emissions and make them more environmentally friendly. Among these parts is a catalytic converter, which helped many car manufacturers meet the standards set by the National Emissions Standards Act.

A catalytic converter is an important part of the exhaust system. Keep reading to find out more about the role it plays in your car.

Who Invented the Catalytic Converter?

The history of the catalytic converter dates to the end of the 19th century, when some prototypes were developed in France. In the mid-1950s , a French mechanical engineer, received a patent for his research to develop catalytic converters for gasoline engines.

Houdry’s development of the catalytic converter came from his concerns about the toll smokestack and automobile exhaust was having on air pollution. He had seen results of studies in Los Angeles and started working on converters for smokestacks.

Catalytic converters were further developed after the emissions control regulations that began in the early 1960s. The first production catalytic converter was created in 1973 at Engelhard Corporation, and widespread use of the part began around 1975.

What Does a Catalytic Converter Do?

A catalytic converter uses a chamber called a catalyst to change the harmful compounds from an engine’s emissions into safe gases, like steam. It works to split up the unsafe molecules in the gases that a car produces before they get released into the air.

The catalytic converter is located on the underside of a vehicle and looks like a large metal box. There are two pipes coming out of it. The convertor utilizes these two pipes and the catalyst during the process of making the gases safe to be expelled.

Gases are brought in from the “input” pipe connected to the engine of a vehicle. These are blown over the catalyst, which causes a chemical reaction that breaks apart the pollutants. The less-harmful gases now travel through the second pipe, or the “output,” that is connected to a car’s tailpipe.

Catalytic converter graphic

What Is Inside a Catalytic Converter?

So what is a catalytic converter made of? The catalyst inside a catalytic converter is made typically from platinum or a similar metal, such as rhodium or palladium. Gases flow through a ceramic honeycomb structure located within the cat housing. This is lined with metals that have specific jobs that play a role in reducing emissions. There are two main types of catalysts that might be featured in a car:

  • Reduction catalysts: Help reduce nitrogen oxide pollution by removing oxygen. Nitrogen oxides are broken up into nitrogen and oxygen gases, which on their own are harmless.
  • Oxidation catalysts: Used to change carbon monoxide into carbon dioxide through an opposite process of adding oxygen.

Also located near the catalytic converter is an oxygen (O2) sensor, which works to tell a car’s electronic control unit (ECU) how much oxygen is found in the exhaust gases. This helps a vehicle run on a more efficient air/fuel ratio, allowing the engine to supply the converter with enough oxygen to complete the oxidation process.

what is catalytic converter a sports cat?

So what is a sports cat?

A sports cat manages to do everything a standard cat can do but in a much more sleek, efficient package. The honeycomb construction within a standard cat is designed to maximise the surface area of the  catalytic converter while keeping their overall volumes low due to the sheer expense of the precious metals used.

Unfortunately,

the honeycomb can be seen as an obstruction for the exhaust gasses which need to exit to the surroundings as quickly and as efficiently as possible.

A catalytic converter therefore slows the exhaust gasses down, making the engine work harder as it struggles to breathe out the exhaust gasses at the end of each engine cycle. The honeycomb structure within a catalytic converter is also capable of falling apart from overheating, thus creating a further blockage for the exhaust gases to build up against.

The honeycomb structure within has disintegrated due to extremely high temperatures created by unburnt fuel
The honeycomb structure within has disintegrated due to extremely high temperatures created by unburnt fuel

catalytic converter

The main aim for an exhaust system is to get the exhaust gasses away from the engine in a smooth and swift fashion, with restrictions and expansions like a large catalytic converter only causing turbulence and therefore disturbed, slower airflow. Sport cats do their best to solve this issue by decreasing the chamber size and creating a much smoother surface within the chamber to allow for the gasses to flow quicker and easier through it.

To keep emissions down, the ceramic matrix within the honeycomb construction is much finer than in a normal cat, thus making sure that the catalysts can effectively convert the relevant nasties to where they need to be to meet emission rules. Small increases in power can be achieved by switching to a sports cat, with the engine cycle being freed-up to maximise its efficiency.

Is catalytic converter a decat a viable option?

Here you can see a catalytic converter has been completely replaced by a straight ‘decat pipe’

The straight answer in most cases is no.

Many petrolheads out there decide that the catalytic converter is producing a severe blockage within the exhaust system that needs to be eradicated and therefore delete the cat from the system altogether, replacing it with a straight pipe. Although this will ramp up the volume of your powertrain and potentially eke out a few more horses from your engine, in most countries, driving a car without a catalytic converter is deemed illegal.

Cat stripping is also another form of decatting, which is the process of removing the honeycomb innards of the cat to simply reduce the amount of restriction inflicted on the exhaust gases.

catalytic converter 

ecatting will inevitably increase the volume of your exhaust system but will yield very little power increase. Video via YouTube channel robsri18

Most people who go down the route of a full cat delete decide to chance it and simply have a cat waiting to put back in place for when MOT time comes around. But get caught by a keen police officer with a flashlight and it could be game over. And considering the horsepower gain could potentially be counted on one hand depending on the size of the engine, a sports cat seems like the much more viable option if you really feel like the stock cat on your car is holding your powertrain back.

The aftermath of a 'DIY' cat stripping
The aftermath of a ‘DIY’ cat stripping

catalytic converter

The impact of decatting will be amplified in a turbocharged car however, as the removal of a precatalytic converter would allow an increase in flow of exhaust gasses into the turbocharger. Catalytic converter work best when at high temperature, so a precat is a smaller version found higher up the exhaust system to help break down emissions at start-up when the engine is running very rich.

In a turbo exhaust system, the precat generally sits just upstream from the turbocharger, therefore a removal would derestrict that area of the exhaust. But yet again, that would be deemed as tampering with a standard exhaust system’s emission controls and would be considered illegal in most countries.

An exhaust system from a Subaru WRX showing the precat just upstream from the turbocharger placement

Have you changed to a sports cat or walk the tightrope of a complete decat pipe? Comment below with your thoughts on this common yet risky modification!

What Is A Catalytic Converter And Why Do You Need One?

What Is A Catalytic Converter And Why Do You Need One?

Some petrolheads see them as a nuisance, but cats catalytic converter are a vital component for your vehicle’s emissions control

A war on emissions has been raging for the best part of 40 years, with governments coming down hard on the automotive industry. In the 1970s, the US government enforced a law that stated every car manufactured from that year onward had to be fitted with a device called a catalytic converter.

This device soon spread throughout the world of cars and has now become a staple of emissions control and is integrated into virtually every modern exhaust system.

What Is A Catalytic Converter And Why Do You Need One? - Blog

What is a catalytic converter and what does it do?

What Is A Catalytic Converter And Why Do You Need One? - Blog

The cat sits around a third of the way down the exhaust system and resembles a small metal chamber that receives exhaust gasses and changes the chemical nature of them to reduce the volume of nasty emissions fresh from the exhaust manifold. Within the cat housing is a ceramic-based honeycomb structure that is lined with extremely precious metals, with each metal having a specific job in emission-reduction.

There are three main emissions produced by car engines: nitrogen gas (N2), carbon dioxide (CO2) and water vapour (H2O). The catalytic converter however is mostly used to tackle the smaller, more-harmful products that are produced due to the naturally-imperfect combustion process of the IC engine. These are carbon monoxide, hydrocarbons and nitrogen oxides. Most cats these days are therefore called three-way catalytic converter due to the three main types of emission that they manage to tackle.

A ‘catalyst’ is a substance that accelerates a chemical reaction, and within a catalytic converter, there are two types of catalytic converter

The first is a reduction catalyst which uses platinum and rhodium within the honeycomb to reduce NOx emissions. NOx is produced by nitrogen oxide and nitrogen dioxide within the exhaust gasses. The nitrogen gasses come into contact with the catalyst metals which rip the nitrogen atoms out of the molecules which in-turn releases cleaner oxygen to continue down the exhaust system.

The second catalyst type is an oxidisation catalytic converter which uses Platinum and Palladium to complete the job. These catalysts oxidise or burn the carbon monoxide and hydrocarbons lingering within the incoming gas, helping reduce the amount of smog produced by evaporated, unburnt fuel.

The final stage of emission control comes in the shape of an O2 sensor found just upstream from the cat. The sensor relays back to the ECU how much oxygen is found within the exhaust gasses, with the on-board computer then able to adjust the air/fuel ratio to allow the engine to run as close to the Stoichiometric point as possible.

This is the point at which – theoretically – all of the fuel entering the combustion chamber will use all of the oxygen provided to complete the combustion process. Not only does this last stage help the engine’s overall efficiency, it also allows the engine to provide the cat with enough oxygen to effectively complete the oxidisation process with the second catalytic converter

What chemical reactions happen in a catalytic converter?

What chemical reactions happen in a catalytic converter?

On a car, the catalytic converter is attached to the exhaust pipe. A metal casing contains a ceramic honeycomb.

The honeycomb is coated with a mix of platinum (Pt), palladium (Pd) and rhodium (Rh). These noble metals are good at resisting oxidation, corrosion and acid.

That means they can stand up to bad weather and all the chemicals released by a car engine.

The noble metals in catalytic converter act as catalysts.

  catalytic converter are compounds that can trigger a chemical reaction without being affected themselves. The honeycomb structure inside a catalytic converter maximizes the surface area where reactions can take place.

Platinum, palladium and rhodium catalystsCatalytic converter use elements like Platinum (Pt), Palladium (Pd), and Rhodium (Rh) as catalysts (Let’s Talk Science using photographs by Periodictableru [CC BY], Hi-Res Images of Chemical Elements [CC BY and Alchemist-hp (talk) derivative work: Purpy Pupple [CC BY-SA 3.0] Wikimedia Commons (https://en.wikipedia.org/wiki/File:Platinum_crystals.jpg“>Pt, https://en.wikipedia.org/wiki/File:Palladium_(46_Pd).jpg“>Pd, https://en.wikipedia.org/wiki/File:Rhodium_powder_pressed_melted.jpg“>Rh)).

What chemical reactions happen in a catalytic converter?

Catalytic converters use reduction and oxidation ( reactions to reduce harmful emissions.

They use a reduction catalyst composed of platinum and rhodium. It helps reduce nitrogen oxides (NOx) by removing nitrogen atoms from nitrogen oxide molecules (NO and NO2). This lets the free oxygen form oxygen gas (O2). Then, the nitrogen atoms attached to the catalyst react with each other. This reaction creates nitrogen gas (N2).

Reduction reactions for nitric acid and nitrogen dioxide
Reduction reactions for nitric acid and nitrogen dioxide (© 2019 Let’s Talk Science).

Catalytic converter also use an oxidative catalyst composed of platinum or palladium. It helps reduce hydrocarbons (HC) and carbon monoxide (CO). To start with, carbon monoxide and oxygen combine to form carbon dioxide (CO2). Then, unburnt hydrocarbons and oxygen combine to form carbon dioxide and water.

Oxidation reactions for carbon monoxide and unburned hydrocarbons Oxidation reactions for carbon monoxide and unburned hydrocarbons (© 2019 Let’s Talk Science).Modern catalytic converters also use oxygen sensors. They’re sometimes called . They control how much extra oxygen gets pumped into the exhaust stream.
Maintaining the correct amount of oxygen makes the reduction and oxidation reactions more efficient.Researchers are looking at whether gold could be used in catalytic converter. That might sound expensive.
But gold is actually cheaper than many other noble metals. And there’s more of it! In fact, we could run out of metals like platinum in the next couple of decades. In some places, people even steal catalytic converters just to get at the precious noble metals inside!

How do catalytic converter work?

How do catalytic converters work?

What comes out of a car’s exhaust pipe?

Car exhaust is also called vehicle emissions. It contains many substances. Some are catalytic converter more harmful than others.

Your car’s engine probably uses gasoline as fuel. Gasoline is a hydrocarbon. Your car mixes this fuel with air before burning it.

This process is called combustion, and it produces many chemical by-products.

Some of these by-products are perfectly safe. For example, air consists of 78% nitrogen gas (N2). Some of this nitrogen reacts with oxygen during combustion

. However, most of it gets released as N2 in the engine’s exhaust. Engine exhaust also includes water (H2O). You’ll often see water dripping from exhaust pipes during the winter.

Car engines also emit a lot of harmful substances. Some of these can cause acidprecipitation. This is the case with carbon dioxide (CO2), nitrogen oxides (NOx) and sulphur oxides.

Other vehicle emissions can cause health problems like cardiovascular disease cancer  and cancer  This is the case with unburnt hydrocarbons, particulates (carbon particles), and volatile organic compounds (VOCs).

Car engines also release. This poisonous gas can replace oxygen in your bloodstream. If you breathe enough of it, it can even suffocate you!

That all sounds very dangerous, doesn’t it? Fortunately, catalytic converters help make engine emissions less harmful. Here’s how.

What is a catalytic converter?

The catalytic converter was invented around 1950 by engene houdry. He was a French mechanical engineer. He dWidespread use of catalytic converters began around 1975. At that time, governments started trying to reduce air pollution from cars. But back then, a lot of vehicles used leaded gasoline. Lead (Pb) can keep a catalytic converter from functioning properly. That’s because lead can coat the surface that normally reacts with the exhaust gases.  esigned the catalytic converter to clean up automobile exhaust.

Source for secondary precious metals catalytic converter

Source for secondary precious metals

Over the past years, fuel cells have gained importance as energy catalytic converter both in stationary and mobile applications. The electrode plates in the fuel cells are mostly made of metal or carbon and are coated with platinum, palladium or ruthenium to generate the catalytic effect.

Currentl

the recovery of used fuel cells in the recycling loop is still fairly low, but constantly increasing. If you are interested in recycling fuel cells, please contact us: We will be pleased to provide you with a customized offer.

Whether biogas plants, natural gas plants or coffee roasting facilities – many industrial applications rely on exhaust gas aftertreatment systems in which catalytic converters or diesel particulate filters are used to reduce harmful emissions and ensure compliance with the statutory emissions standards.

Precious metals, predominantly platinum, but sometimes palladium and rhodium as well, enable the environmentally friendly removal of pollutants to ensure the sustainable protection of our planet. At the end of their useful life, the precious metals are recovered from industrial catalytic converter. We then return the secondary raw materials to the production cycle.

Depending on the quantity and material, we offer a wide range of services including toll refining or purchasing for these types of catalytic converters.

differences between accandsic ataglance

Weight catalytic converter

  • A regular monolith or a DPF based on aluminium titanate weighs approx. 1 kg
  • A DPF made of SiC ceramic usually weighs 2 – 3 kg

 

Visual inspection:

  • SiC – usually grey surface and black ceramic, bonded cuboids with light edges

difference between an automotive catalytic converters

what's the difference between an automotive

The carrier material of a diesel particulate filter differs significantly from normal automotive catalytic converters for exhaust emissions (ACCs). Conventional automotive catalytic converters which have been instituted since the early 1990s consist of approx.

1kg of cordierite. This ceramic, made from aluminium, magnesium and silicon oxide, is easy to melt in electrical high-temperature furnaces. In this smelting process, the precious metals are separated from the ceramic and bound in what is called “collector metal”. The smelting process is carried out under reducing conditions (release of oxygen), enabling a high yield in the recovery of precious metals.

catalytic converters

In diesel particulate filters, the carrier material generally consists of approx. 3kg of silicon carbide (SiC). This material reacts very differently to the smelting process than cordierite.

In this case, we use an oxidizing smelting process (addition of oxygen) to convert the carbon (carbide) into carbon dioxide and the silicon into silicon oxide. Only then it`s possible to efficiently recover the precious metal.

If both material types, i.e. ACC and DPF, are mixed together, this makes the recovery of the precious metals extremely difficult or nearly impossible from a certain concentration onwards.

challenges for analysis smelting

Capacities for the processing of this high-carbon material are currently limited and pose a problem for many smelting companies. Apart from the limited capacities, it is also much more expensive (energy input, toll refining, longer processing cycles). First market participants have already started to reject mixed material products for recycling.

A separate analysis and recycling is unproblematic as economic processes exist for both material types. Furthermore, the Hensel Recycling Group has been working together with partners for some time to develop a special processing procedure, which will provide for additional capacities in the future.

catalytic converters

To ensure sustainable and economic processing of the material, it is important to separate the materials at an early stage in the recycling loop. After dismantling the catalytic converters or filters, separating the materials is practically impossible.

In addition to visual inspection and weighing, carbon type analysis ultimately provides a clear picture of the material composition and which smelting process must be used. Hensel Recycling has the technical means and the expertise to determine the total carbon content in accordance with DIN EN ISO 21068-2:2008 and is therefore able to deliver a reliable basis.

CATALYTIC CONVERTER

A catalytic converter is an essential part of your car’s exhaust system. It has the unique task of taking dangerous pollutants, such as carbon monoxide, and chemically changing them to something less dangerous like carbon dioxide. Many people want to know how catalytic converters work. They have catalysts that react with these compounds before they are released into the environment, and they are required for passing inspection.

What Are Catalytic Converters?
Exactly what are catalytic converters? These are part of the car’s exhaust system, and they are responsible for converting harmful compounds into less harmful ones. A few of these compounds include carbon monoxide, nitrogen gas, nitrogen oxides, and hydrocarbons. The catalytic converter will make them less harmful while also reducing overall emissions.

The first catalytic converters were produced in 1975 when the government demanded regulations on exhaust. This was considered the best way to meet regulations without reducing the performance or power of the vehicle. You may notice that these parts are more expensive than most, and there’s a good reason for that. They often use gold, platinum, and palladium.

The interior uses a honeycomb pattern to slow down the exhaust. This ensures that the catalysts have time to completely convert exhaust before it’s released.

How Catalytic Converters Work
Here’s some additional information about. They are responsible for breaking down harmful compounds into less harmful ones, such as nitrogen, oxygen, carbon dioxide, and water. This is done through a chemical process that rapidly breaks down the compounds before they leave your vehicle.

Catalytic converters have catalysts that are capable of breaking down the compounds. The harmful compounds would naturally break down on their own, but the natural process takes far too long. Catalysts make the process much faster and break down the compounds in seconds. The majority of modern cars have a three-stage converter.

Stage one and two involve both reduction and oxidation catalysts. The reduction catalyst usually comes from radium and platinum while the oxidation one is from palladium and platinum. As you can see, platinum is used in many areas with catalytic converters. These break down the harmful compounds as they pass through.

The final stage includes the engine. The engine has an oxygen sensor, and it senses how much oxygen is in the exhaust system. Fuel injection depends on this process as the engine might either increase or decrease how much fuel is injected into the gas chambers. For example, if the oxygen is currently low and the catalytic converter needs more time, then less fuel will be injected until the oxygen levels are higher. This balances the overall pollutants emitted from the exhaust system.

There is also a two-stage catalytic converter that works a little differently. The first stage specifically reduces nitrogen oxide while the second stage reduces carbon monoxide and hydrocarbons.

How to Know If Your Catalytic Converter Needs a Replacement
So how do you know when it is time for a ? In most cars and trucks, the Check Engine Light should appear with a code to notify you if your catalytic converter’s efficiency is measuring below standard. Even so, it is always wise to be closely attuned to the performance of your vehicle so that you notice indications of a problem early on. Common signs of issues might include a sudden drop in fuel efficiency, difficulty starting the engine, black smoke coming from the exhaust pipe or a sluggish feeling when driving. At AutoZone, we offer a variety of catalytic converter replacements that are easily accessible in-store or with free one day delivery. Driving with a bad catalytic converter for too long may eventually lead to an engine shutdown, so never delay in replacing it.

Things to Consider When Buying Catalytic Converters
There are several things to consider when buying catalytic converters. Since these parts are essential for meeting government regulations, they have high standards and warranties to uphold. A converter must have a warranty of at least 80,000 miles or eight years of use. Not only that, but the government prohibits the sale of catalytic converters that haven’t been tested and proven to adequately reduce emissions.

Like most other parts, catalytic converters come in different grades. For example, there are both standard and performance models. While choosing a performance model might sometimes be beneficial, it’s best in this case to match your car’s specific needs. If you have a high-performance vehicle, then get a matching converter. If you have a standard vehicle, then get a standard converter.

You should look for a catalytic converter with a direct-fit piece. This makes it much easier to install the converter yourself. You’ll also want to ensure that the piece meets state laws for emissions.

Autozone Catalytic Converters
It is important to be aware that catalytic converter troubles could be symptomatic of other complications within the vehicle. Converters are susceptible to overheating if engine misfiring causes unburned fuel to enter the exhaust system. Coolant or oil entering the engine’s combustion chamber can also clog or degrade the catalytic converter. Hence, you may want to investigate whether the failure is due to age or something more. Whether you are a DIY car guru and want to tackle catalytic converter replacement on your own or would simply prefer to have a mechanic install the part, AutoZone’s gets your replacement to you in no time and offers some of the lowest prices on catalytic converters that you can find anywhere. No matter where your car repair journey takes you, AutoZone has got you covered when it comes to providing affordable parts.

CATALYTIC CONVERTERS AND DIESEL PARTICULATE FILTERS

CATALYTIC CONVERTERS AND DIESEL PARTICULATE FILTERS

On the scrap heap today – Precious metal tomorrow

Our core competency is the recovery of precious metals from spent automotive catalytic converters and diesel particulate filters. We offer different approaches for these materials, including purchasing, toll refining and fast settlement.

PRECIOUS METAL RECYCLING WITH PASSION

We are your competent partner in the recycling of precious metals and have been in the business for more than 20 years. Whatever the scrap – whether it’s from catalytic converters, e-scrap or other materials containing precious metals, we have the best solution for you.

CERAMIC OR METAL FOIL CONVERTERS

Different types of catalytic converters contain different cores, either a ceramic monolith or a metal foil with platinum, palladium and rhodium. For both types, Hensel Recycling offers sustainable recycling solutions and professional sampling systems

DIESEL PARTICULATE FILTERs

Diesel particulate filters (DPFs) are made of various types of materials, requiring different recycling processes. But how can you tell the different types apart? We’ll show you – the quick and easy way.

Catalytic converters theft prevention

Catalytic converter theft prevention

In the main, it remains older cars that are targeted because advances in efficiency and technology mean the latest generations of Toyota catalytic converters contain vastly lower amounts of precious metals,

while still doing their job just as well or even better – this means their value for recycling is very low and they are not attractive to thieves.

It’s a serious problem then and while manufacturers are doing something about it, it will take these changes some time to filter down to the cars you’re buying.

There’s still plenty you can do to prevent yourself becoming a victim though so keep reading for our top ten tips to stop your catalytic convertor getting stolen.

How to stop your catalytic converters being stolen

In order to steal the parts, thieves need to slide under the vehicle and use cutting tools to detach the box from the pipes around it.

This means how you park you car matters. Parking close to walls or fences can help, but remember not to block pedestrian access, especially for wheelchair users.

Catalytic converters

Some garages will etch a unique serial number onto your catalytic converter so it can be easily identified if it is stolen.

You’ll also be provided with a sticker to be displayed in your window that indicates your catalytic converter is marked – which prevents offenders from targeting your vehicle.

If your catalytic converters is bolted on, you can ask for your local garage to weld the bolts to make it more difficult to remove.

You can purchase devices that lock in around the  to make it more difficult to remove. has its own device, called a Catloc. The Catloc has over 45 bespoke fitments, so the device should fit quite a few models in the range.

The Catloc costs between £200 and £250 (depending on model), which includes VAT and fitting by a Toyota retailer. While this isn’t a cheap solution, replacing a catalytic converters can cost well over £1000, including fitting. Hybrid models , which contain a higher percentage of precious metals, are also particularly at risk. The Catloc can’t guarantee theft prevention but it does make cutting the cat converters out more difficult.

Installing security cameras (CCTV, Ring Doorbell etc) seems like an obvious answer, and it is. Unfortunately, if you don’t park on your driveway then this can be significantly more difficult to implement.

Catalytic converters

There are alternative options to keep an eye on your car when you park it up, like wildlife trail cameras – but realistically it’s best to park in areas where there’s possible CCTV filming anyway – like well-lit, well-traversed streets if you can’t park off-street.

With the cost of CCTV systems falling an becoming an easy job to intall (not requiring specialist services), it’s never been simpler to keep an eye on your car. It’s worth considering for peace of mind generally, not just for catalytic converters theft.

This is another one that’s more to do with common sense and lowering the chances of a crime being committed generally – it’s not specific to catalytic converters theft.

Thieves are often opportunistic and the equipment required to cut out a cat converters is pretty heavy-duty, but once a vehicle is targeted – thieves tend to wait for an opportunity to strike as the theft itself takes a matter of minutes.

If you park in an area that’s well lit, which people regularly walk past, you’re less likely to come back to find your catalytic converter has been pinched.

If your vehicle doesn’t have an alarm and you live in an area where cat converter thefts are on the rise (big cities like London), it’s definitely time to invest in one. The noise of the alarm should be enough to scare off any thieves.

Catalytic converter theft: how to prevent it

Catalytic converter theft: how to prevent it

Catalytic converter theft is on the rise and as we’ve seen in the press of late, the thieves are getting ever more brazen, stealing catalytic converters in broad daylight from cars parked on their owner’s drives.

Most cars on UK roads have a catalytic converter fitted. Catalytic converters have been fitted to the majority of petrol cars since 1992 and diesel cars since 2001.

What is a catalytic converter?

Your catalytic converter turns pollutants emitted from your car’s exhaust into less harmful gases, but it’s also a tempting target for thieves.

Why do people steal catalytic converters?

There are two simple reasons for this. Number one, nicking a catalytic converter is a relatively simple job – all you need is a flagrant disregard for the law and other people’s property, a jack, an angle grinder and a few seconds of your time to get the job done.

Most catalytic converters on modern cars are located under the vehicle towards the exhaust which makes it easily accessible to thieves. Lifting the back of a car and cutting out the whole unit can be done in no time at all.

SUVs are more vulnerable due to their raised ground clearance. This means the catalytic converter is easier to get to and because they tend to have larger engines, these cat converters contain more precious metals.

What is a catalytic converter worth?

Reason number two is that some of the precious metals hidden inside your catalyst are worth more than gold. Inside a catalytic converter there is a ceramic element coated in various precious metals like platinum, rhodium

and palladium.

This is what attracts thieves – you can easily make £500 selling a catalytic converter on the black market.

While few manufacturers have acknowledged there is a problem with catalytic converter theft, Toyota has stuck its head above the parapet. In a recent statement, the company said:

“We’re doing all we can. We’ve shared police guidance with customers and we have developed and reduced the price of a ‘Catloc’ device which can deter theft and make it more difficult. Toyota teams in the UK and other countries are urgently exploring new technical possibilities to deter criminals as well.”

Toyota is working with the police, as well as talking to government about changes in the law around scrap metal sales that would make it harder for criminals to sell stolen catalysts for cash.

However, these are criminal operations and Toyota’s scope is therefore limited. A number of police forces are taking action and some forces, such as Nottinghamshire, are also starting awareness campaigns. It is vitally important for anyone who is a victim of this crime to report it to their local police force as quickly as possible.

WHAT BLACK, BLUE, OR WHITE SMOKE FROM A catalytic converters

WHAT BLACK, BLUE, OR WHITE SMOKE FROM A CAR’S EXHAUST MEANS

White, black, or blueish colored smoke streaming from the back of a car is something that catalytic converters bothers the catalytic converters  driver and everyone else on the road. While smoke is always cause for concern, the smoke’s color can provide you with useful information that can help you figure out what is wrong with your vehicle. Read on to learn what black, white, and blue smoke coming from your exhaust means.

THE WORKINGS OF YOUR EXHAUST SYSTEM catalytic converters

Several problems with your engine can cause excessive or abnormal smoke production.

The fuel that burns in each of your car’s engine cylinders produces exhaust gases. The catalytic converters gases leave your engine through valves before flowing through the exhaust manifold, the catalytic converter, and out the muffler / tailpipe.

When all parts of the exhaust system work as they should, the gases that leave your tailpipe will have no color. But a problem with the process will result in a visible cloud of smoke behind your car.

Exhaust smoke from vehicles that use gasoline as a fuel source can appear in multiple colors. The most common colors for this smoke are black, white, or a grey/blue color. Diesel, because it has a higher oil base, can generally be black and sooty, especially when accelerating under high-load.

WHAT DIFFERENT COLORS OF EXHAUST SMOKE MEAN catalytic converters

WHITE SMOKE

White smoke is water vapor or another chemical vapor. Because all exhaust systems produce some amount of water vapor, this will be more evident on a cold day, where you see cars all streaming a small amount of water vapor in the exhaust behind them.

All exhaust has some level of water vapor, and this is especially true when you first start your car for the day. If the white smoke coming from your exhaust system becomes excessive and persists in all temperatures, coolant may be leaking into the engine’s combustion chambers.

In these cases, a head gasket failure or cracked block is normally the cause. There are other times that gaskets on a part like an intake manifold can cause a leak of coolant into the combustion chamber, but this is less likely.

The function of a head gasket is to seal combustion chambers, but also act as a seal between the water passages of the block, and the head. Any problem with a head gasket will and can allow coolant into the combustion chamber or an oil passage.

Once this happens, a sweet-smelling, white smoke is likely to exit your tailpipe in the form of coolant being burned. At the same time, your coolant level will fall with no visible leaks anywhere, which is a dead giveaway of a head gasket issue. To fix a head gasket is a major repair, and is outlined further in our .

A cracked cylinder head is another possible cause of the white smoke coming through your tailpipe, which is similar to a head gasket in that a crack in a coolant passage will and can also leak coolant into the combustion chamber. In turbocharged vehicles, some turbos anyway, lack of coolant in the system can also cause overheating, which causes further damage and issues.

For DIY diagnosis, the next step would be to pressure-test the coolant system and determine where the coolant is going or coming from. This will determine if further engine tear-down is needed, and where.

BLACK SMOKE catalytic converters

Black smoke from the exhaust appears when the air/fuel ratio entering the engine is too rich with fuel. This can be caused by too much fuel entering the combustion chamber, or not enough air. Usually, the issue revolves around fuel.

This can be anything from a faulty fuel pressure regulator letting too high of fuel pressure pass through the system, to a leaking fuel injector. This could also be a faulty engine sensor, such as an O2 sensor. In most of these cases, a check engine light will follow, telling you that the system is running rich, and will tell you if a sensor isn’t functioning properly.

In older, carburete vehicles, this same rich condition is caused from a carburetor not being properly adjusted, or defective parts within the carburetor.

In Diesel engines, fast acceleration and engine load is often met by the engine’s system over-fueling, which can lead to black smoke appearing on acceleration. In diesel engines, this is very normal, even to the point where high-performance turbo diesel engines can produce a ton of black smoke on acceleration, which led to the industry moniker of “rolling coal”.

In a gas engine though, a rich condition inside the combustion chamber will eventually foul out spark plugs, ruin the catalytic converter, and leave massive carbon deposits in the combustion chamber. Ultimately, engine performance will suffer, and eventually, more serious damage can and will follow.

The good news with most modern engines is that chasing down the problem will be done with partial clues in the form of . Everything going on in the engine, the various engine sensors will know, and will report. At that point, it is a matter of pinpointing the problem and fixing it.

BLUE, GRAY, OR OTHER COLORS OF SMOKE

In addition to the black and white smoke from exhaust systems that can signal problems with your car, a mix of other smoke colors can exit through your tailpipe. Bluish gray or grayish-white smoke is an indicator that your engine is burning oil.

This produces a foul burnt oil smell to all the cars behind you, and if you’re one of those cars following someone who’s burning oil, you’re quickly reaching for the A/C recirculation button in your car to stave off the horrible smell.

Burning oil can be caused by a few different problems. All engines consume a small amount of oil no matter what, but excessive consumption of oil is usually seen in the exhaust as bluish-tinted smoke.

Bad valve seals are one of the biggest culprits, but worn-out piston rings, valve guides, a plugged PVC valve or crankcase ventilation system, and even over-filling the crankcase with oil can all lead to oil consumption. The easiest thing to check, of course, is the oil level.

Over-filling your oil can be just as bad as under-filling, so be sure your oil is at the correct level. With all the other variants of oil consumption, you will need to take a deeper dive into the engine to determine what’s causing the problem.

For DIY diagnosis, the next step would be a compression and leakdown test to determine whether the piston rings, or valve guides are causing an issue. Inspection of the crankcase ventilation system, and the PCV valve must be done to determine that the system is properly ventilating between the crankcase and the intake. Valve seals can be visually inspected for wear, and if necessary, replaced even if the head/s remain on the engine.

GET PROFESSIONAL HELP

With engine diagnosis, sometimes a professional hand is needed. If you need help,  that can help determine what’s causing the smoke.

Advice, how-to guides, and car care information featured on  and AutoZone Advice & How-To’s are presented as helpful resources for general maintenance and automotive repairs from a general perspective only and should be used at your own risk. Information is accurate and true to the best of AutoZone’s knowledge, however, there may be omissions, errors or mistakes.Be sure to consult your owner’s manual, , or a licensed, professional mechanic for vehicle-specific repair information. Refer to the service manual for specific diagnostic, repair and tool information for your particular vehicle. Always chock your wheels prior to lifting a vehicle.

Always disconnect the negative battery cable before servicing an electrical application on the vehicle to protect its electrical circuits in the event that a wire is accidentally pierced or grounded. Use caution when working with. Sulfuric acid is caustic and can burn clothing and skin or cause blindness.

Always wear gloves and safety glasses and other personal protection equipment, and work in a well-ventilated area. Should electrolyte get on your body or clothing, neutralize it immediately with a solution of baking soda and water. Do not wear ties or loose clothing when working on your vehicle.

 

 

WHY DO PEOPLE STEAL CATALYTIC CONVERTERS?

WHY DO PEOPLE STEAL CATALYTIC CONVERTERS?

The critical reason that people hear more and more about stolen catalytic converters is that these parts are moneymakers. They consist of platinum, rhodium, and palladium, all of which are precious metals. Because of this, acatalytic converters ’s scrap value can yield well over $200 per piece, and some larger, rare converters can even fetch over $1000, based on the metal’s current scrap rate.

Since 1975,r—however, some catalytic converters interest crooks more than others. For instance, trucks and SUVs are effortless to get under, which makes them an excellent target. The higher up your vehicle sits, the easier it is to steal the catalytic converter. And, usually a larger engine will have a larger converter with more metal content inside.

From 2019-2020, Los Angeles County reported a  In the state of California, there was over an 85% increase in converter replacement service.

WHY WOULD SOMEONE STEAL A CAT catalytic converters ?

Crooks love catalytic converters because they contain precious metals they can sell. Scrap yards offer around $200 for catalytic converters and more for bigger, heavier ones. How, then, does a thief remove a catalytic converter?

Criminals usually use a portable reciprocating saw to remove it, aiming to take the converter off in less than a few minutes.

You might not be able to know that your catalytic converter was taken by looking at your vehicle, but once you start it, the sound of gargling open exhaust (think massive muffler leak) will immediately make it apparent. It will be loud – very loud, and louder when you accelerate and get on the road.

HOW MUCH IS A STOLEN CATALYTIC CONVERTER WORTH?

Depending on the precious metal, thieves could sell a converter to a metal recycler for around $200. The recycler then removes the metal and resells it for over $5,000 per ounce. While there is no official record of catalytic converter thefts nationwide, crime is rising dramatically, increasing metal costs.

The unlucky auto owner will need to shell out $1,000 or more for a converter installation. If the thief breaks any additional exhaust components, such as cutting the oxygen sensors or destroying other exhaust work, expect the to go up.

HOW TO PREVENT CATALYTIC CONVERTER THEFT

Preventing converter theft can be difficult. One thing to keep in mind is that the process of sawing a converter off is not quiet. Most thieves choose to do these in open parking lots at night, away from close detection. Fleet vehicles or trucks parked in open lots are often prime targets. Some thieves have become bolden though and have begun attacking neighborhoods. Use these tips to help prevent converter theft:

  • Park close to entrances and in well-lit areas. If you need to park your car in an open lot, choose an area close to the main road where passers-by might see thieves trying to steal it. If you notice cameras in the lot, park near them
  • Park your vehicle inside your garage, making sure to shut and lock the garage doors. If this cannot be done, avoid parking your truck or SUV especially farther away from the house – keep it close
  • Install an aftermarket alarm that can sense vibration
  • Install one of many available outdoor and night-vision security cameras and aim the camera at your parking area. While this may not prevent a thief from trying (no different than package thieves) it will give authorities video evidence that could help them find the perpetrator
  • Use your landscaping and other lower-riding vehicles to your advantage. Remember, a thief has to be able to easy get under more-desireable vehicles like SUV’s and Trucks. These thieves do not have time to jack a car up. For instance, if you have Truck and a lower car, and one side of your driveway has a retaining way, or hedge bushes, park your truck as close to that side as possible, and the car as close to the truck at the side. While they may not prevent theft, generally thieves are going to choose easy targets. You have to out-strategize the thief!

For more tips on protecting your converter from thieves or need replacement parts in the event of a converter theft, visit your local AutoZone store. If you need help with a converter theft replacement, you can view our that can help with a converter replacement.

Advice, how-to guides, and car care information featured on  and AutoZone Advice & How-To’s are presented as helpful resources for general maintenance and automotive repairs from a general perspective only and should be used at your own risk. Information is accurate and true to the best of AutoZone’s knowledge, however, there may be omissions, errors or mistakes. 

Be sure to consult your owner’s manual, a, an , or a licensed, professional mechanic for vehicle-specific repair information. Refer to the service manual for specific diagnostic, repair and tool information for your particular vehicle. Always chock your wheels prior to lifting a vehicle. Always disconnect the negative battery cable before servicing an electrical application on the vehicle to protect its electrical circuits in the event that a wire is accidentally pierced or grounded. Use caution when working with  Sulfuric acid is caustic and can burn clothing and skin or cause blindness. Always wear gloves and safety glasses and other personal protection equipment, and work in a well-ventilated area. Should electrolyte get on your body or clothing, neutralize it immediately with a solution of baking soda and water. Do not wear ties or loose clothing when working on your vehicle.

 

 

HOW MUCH DOES A CATALYTIC CONVERTER REPLACEMENT COST?

HOW MUCH DOES A CATALYTIC CONVERTER REPLACEMENT COST?

In your history of car-ownership, chances are you’ve run into a problem or concern on your catalytic converter. Whether it’s a converter that’s rust through, making a rattling noise, or plugged up, damage to your catalytic converter can set you back with a big-cost repair bill. Often, you’re left wondering exactly what in the world it does in the first place. For all of that, we’ll explain.

WHAT IT DOES CATALYTIC CONVERTER ?

In simplest terms, a catalytic converter shares a similar size and shape to a small muffler in your exhaust and lives in the exhaust system just like a muffler. In some ways, it also helps to mute exhaust sounds, but that’s not its purpose. Catalytic converters were first introduced in the mid-1970’s as a way to contain and help fully combust and convert items within the exhaust that prior to those times, were simply exiting into the atmosphere.

A converter is composed of a metal can, much like a muffler. Inside that can is a metallic honeycomb element that works to convert these hot exhaust gases into items that are less harmful to the environment as they move through the exhaust and out into the air. In cars built after 1995, a downstream oxygen sensor helps to monitor and make sure the converter is performing properly.

Over time, a catalytic converter can lead a rough life to failure. In Northern climates, salt spray and rust can lead to a complete corrosion of the body of the converter, and because of that, many now are made from stainless steel. This failure causes a massive exhaust leak, where many times one of the connecting flanges fails, giving you a complete exhaust leak and waking up every neighbor in your neighborhood when you start your car in the morning! On the inside, the honeycomb material can break down and fracture, causing a knocking or rattling sound from within the exhaust. This material can also become clogged and contaminated with soot, burned oil or antifreeze, and eventually cause a massive exhaust restriction or complete blockage. In all of these cases, a new catalytic converter will be needed, and often times, a Check Engine Light will accompany this.

TYPES OF CATALYTIC CONVERTER

There are a few fitment options when it comes to catalytic converters:

  • These are built for your specific year, make, and model of vehicle for easy installation.
  •  These are not built for a specific vehicle, so they’re a little more work to install.

There are also a few options as far as performance goes:

  • Federal: These devices function according to the specifications laid out by the Federal Government and meet emissions standards in most states.
  • California or CARB: These devices are built to meet the more stringent emissions standards laid out by the California Air Resources Board (CARB). These are needed in California and a few other states including New York, Colorado, and Maine.

Make sure to get a catalytic converter that meets your state’s emissions guidelines, otherwise you won’t pass emissions.

HOW MUCH DOES A CATALYTIC CONVERTER REPLACEMENT COST?

Part of the scare and frustration of catalytic converters is the fact that prices for replacement vary wildly. The main difference in lies within direct-fit vs a universal fit unit. For many vehicles, a muffler shop can easily weld in a universal replacement converter for $2-300.00. This is accomplish by cutting out the old converter from the exhaust section and welding or clamping in a new one. On many newer vehicles, the converter is often incorporated into either an elaborate down-pipe section from the engine, or incorporated into the exhaust manifold itself, and in these cases, a direct-fit converter is the only option.

Direct-fit converters are generally bolt-on items, that are replace by unbolting the flanges that attach it and bolting in a new unit. Because they are more complex, they are often very costly compare to their universal counterparts. For direct-fit options, a replacement can cost anywhere from $300.00 to $2,500.00, depending on the model, for just the cost of the part. You should also think about labor costs, which could cost between $70 and $130 an hour to install the converter. The time it takes to finish the job will vary depending on the specific vehicle involved.

If you do this job yourself, you will save the labor costs, but many times, the actual cost of the catalytic converter is the expensive portion. While the job can take some time, it’s often not too difficult, especially if you buy a direct replacement catalytic converter.

BAD CATALYTIC CONVERTER SYMPTOMS

Like any part, component, or accessory on a car, the catalytic converter won’t last forever. It’s important to recognize the warning signs that this part is dying and no longer doing its job effectively. If you need a new one, you can start researching the catalytic converter replacement cost, and explore different manufacturer’s options.

Some signs it is time for replacement include:

  • Exhaust leak directly under the cabin of the vehicle or near the firewall.
  • You hear a rattling sound directly under the cabin when your car is idling.
  • You smell a foul rotten egg odor coming from the exhaust. You may notice this as you drive, while you’re in idle or when you’re standing outside of your vehicle while it’s running.
  • Loss of power or acceleration in the vehicle.
  • A mechanic diagnosing these issues may notice that the catalytic converter is hot or even glowing red.

WHAT HAPPENS IF YOU IGNORE PROBLEMS of CATALYTIC CONVERTER

Anytime you realize the catalytic converter may be suspect, you need to take your vehicle to a mechanic right away. Don’t let the catalytic converter repair cost scare you. This is not an issue you can put off for a long period of time. Other signs may come in other forms. For example, you may notice a big drop in your vehicle’s fuel economy.

Continued problems can lead to a sluggish engine, engine damage, and engine failure. Many times, engine codes like  but issues with engine performance could be causing this. Addressing the concerns right away could save you a lot of stress and money. Even if you’re lucky enough to avoid major engine problems, you can’t legally drive a vehicle with a bad catalytic converter in many states. In order to register your car, most states require an emissions or smog test. Your car will fail this test if the catalytic converter is not in good shape.

To help with any catalytic converter problems, you can search here for that can help diagnose and repair. If you want to tackle the repair yourself, AutoZone carries a selection of universal and direct-fit converters for replacement.

Rough Driving and Acceleration catalytic converter

Rough Driving and Acceleration

As your exhaust goes unregulated, your vehicle will drive more roughly. Your engine usually forces your exhaust through your catalytic converter. Without this component in place, this forceful exhaust push will lead to jarring, uneven acceleration.

Annual Vehicle Inspection Failure

Without your catalytic converter, you will fail both your NC safety inspection and your NC emissions inspection. While the emissions inspection failure may seem obvious, you might be wondering why a missing catalytic converter would cause you to fail your safety inspection.

Your annual safety inspection includes an exhaust system check, which checks specifically for removed and tampered components. This includes your catalytic converter, as well as your muffler, exhaust pipe, PCP valve, and EGR valve, among others.

As such, you will be unable to renew your vehicle registration without a catalytic converter. You can find more information on exhaust system checks here on our list of everything checked during your annual safety inspection.

Harmful Car Emissions

Your catalytic converter is named as such because it converts toxins into less harmful byproducts, such as water vapor and carbon dioxide. Without this component, your vehicle will no longer be filtering and reducing harmful emissions, including hydrocarbons, nitrogen oxides, and carbon monoxide. Not only is this bad for the environment, but it can also lead to harmfully poor air quality. When you park in your garage, for example, these toxic pollutants can find their way into your home.

Avoiding a $250 Fine

Not everyone who drives without a catalytic converter is the victim of theft. Some individuals choose to remove their catalytic converters to boost their horsepower. If authorities find that you removed your catalytic converter on purpose, it can lead to a hefty fine of $250.

This does not apply to stolen catalytic converters. The fine is delivered “for instructing or allowing a person to tamper with an emission control device of the vehicle so as to make the device inoperative or fail to work properly.” However, if your catalytic converter was, in fact, stolen but you try to avoid replacement with workarounds, your efforts might resemble the efforts of a driver trying to tamper with their emissions system. This is also why it is important to report a stolen catalytic converter right away.

How Can You Prevent Catalytic Converter Theft?

Thankfully, there are a few preventative measures you can take to deter the theft of your catalytic converter.

Install a Protective Device

Catalytic converter theft has become so prominent that companies have started to sell protective devices. These installations make it impossible for anyone to cut off your catalytic converter. Unfortunately, high-quality devices and their installation will likely run you a few hundred bucks. However, it could save you thousands of dollars on catalytic converter replacement.

You can learn a little more about Cat Security—one of these protective devices—in this video from our experts, and see the final installation here.

Vibration-Triggered Alarms

Some newer vehicles have a security setting that triggers the alarm when it senses vibrations. The sawing of your catalytic converter will be enough to set off these alarms.

Mindful Parking

When you are at home, you can park in the garage to help avoid catalytic converter theft. What about when you are on the go? When your garage is not an option, here are some parking tips to keep in mind:

  • Brightly-lit areas: Parking under street lights or in brightly-lit locations can help deter theft.
  • Highly populated locations: If the lot or parking garage you are in is seeing a lot of foot traffic, it will be hard for someone to steal your catalytic converter without being caught.
  • Security camera: Keep an eye out for security cameras in your parking area and try to find a spot visible to the cameras.

At best, these practices can deter the theft of your catalytic converter. Otherwise, it may help the authorities catch the individual who stole your vehicle parts.

Chapel Hill Tire Catalytic Converter Services

Chapel Hill Tire has the catalytic converter protective devices you need to maintain your peace of mind and keep your vehicle protected. We sell and install these devices to help our drivers prevent catalytic converter theft.

 

How a Three-Way Catalytic Converter Works

How a Three-Way Catalytic Converter Works

3-way catalytic converter is a sophisticated device used in the exhaust system of many modern petrol engine vehicles. It converts harmful gases in the engine exhaust to relatively harmless gases.

Why should we use three-way catalytic converters?

The exhaust gases from an engine contain harmful substances such as oxides of nitrogen (NOx), carbon monoxide (CO) and Hydrocarbons (HC). These substances produce extreme environment hazards. 3-way catalytic converters convert these harmful substances to less harmful nitrogen (N2), carbon-di-oxide (CO2) and water (H2O).

Working:

A three-way catalytic converter makes use of two catalysts to convert harmful gases to harmless gases. They are:

  1. Reduction Catalyst and
  2. Oxidation Catalyst

The reduction catalyst is made of platinum and rhodium while the oxidation catalyst is made of platinum and palladium. Both the catalysts have a ceramic honeycomb structure.

Stage 1 – Reduction Catalyst:

The exhaust gases are first sent over the reduction catalyst (which is made of platinum and rhodium). It converts oxides of nitrogen (NOx) to nitrogen (N2) and oxygen (O2). The following reactions take place when the exhaust gases pass over the reduction catalyst.

2NO → N2 + O2

2NO2 → N2 + 2O2

The reduction catalyst simply rips off nitrogen and oxygen from the oxides of nitrogen. As you might know, nitrogen and oxygen are harmless gases while oxides of nitrogen are really harmful to the environment.

Stage 2 – Oxidation Catalyst:

Exhaust gases that are free of oxides of nitrogen (NOx) are then sent over the oxidation catalyst (made of  platinum and palladium). The oxidation catalyst coverts carbon-monoxide (CO) and hydrocarbons (HC) in the gases into carbon-di-oxide (CO2) and water (H2O).

The following reactions takes place when the exhaust gases pass over the oxidation catalyst:

2CO + O2→ 2CO2

HC + O2 → CO2 + H2O

Note: The second reaction (above) is a generalized reaction. In it, HC stands for hydrocarbon. HC might be methane, ethane or other hydrocarbon.

The gases that finally come out of the catalyst chamber are N2, CO2, and H2O. 3-way catalytic converters are so named because they are capable of eliminating three pollutants – NOx, CO and HC.

What IS Catalytic Converter In Cars & How Does It Work?

What IS Catalytic Converter In Cars & How Does It Work

What is a Catalytic Converter? The catalytic converter or ‘Cat-Con’ is a mechanical device. It reduces the harmful emissions created in the exhaust system of an engine. It is an important device as it works …

The catalytic converter or ‘Cat-Con’ is a mechanical device. It reduces the harmful emissions created in the exhaust system of an engine. It is an important device as it works with the harmful gases, which the engine creates during combustion of fuel. The main purpose of a catalytic converter is to reduce exhaust emissions.

Engine Exhaust System
Engine Exhaust System

The Cat-Con reduces the harmful exhaust gases through chemical reactions. It reacts with the harmful pollutants in the exhaust gases and turns them into lesser harmful gases. The catalytic converter consists of a special catalyst. It is made of platinum and palladium which carries out the chemical reactions.

Construction of Catalytic Converter:

The catalytic converter housing consists of a honeycomb core from inside. It is coated with precious metals such as platinum and rhodium. These metals react with the engine’s exhaust gases. They reduce the toxic contents of the gases and turn them into carbon dioxide and water.

Construction of catalytic converter
Construction of catalytic converter

At first, it reacts with the carbon monoxide generated by the combustion of gasoline. It also reacts with the hydrocarbons formed by unburned fuel and other nitrogen oxide emissions. Thus, the cat-con converts these gases into less harmful by-products which are the carbon-di-oxide, water vapor, and nitrous emissions.

Types of Catalytic Converters:

There are three different Types of Cat-Cons. The first type is the oxidation catalyst. It reduces harmful pollutants such as the carbon monoxide (CO) and fuel hydrocarbons (HC) in the exhaust. Simultaneously, it often uses a secondary air injection. However, the oxidation catalyst only reduces a portion of the pollutants.

Dual-bed:

The second type is the dual-bed catalytic-converter which offers more perfection. It works in two stages. There are two elements which are situated one behind the other. The first stage helps in reducing the amount of nitrogen oxide emissions. The second stage reacts with the hydrocarbons created by unburned fuel and carbon mono oxide. The manufacturers also provide the secondary air injection in the two-stage type cat-con.

Three-Way Catalytic Converter:

The last type is the Three Way Catalytic Converter. The Three-way catalyst helps in converting the harmful gases exhausted from the engine into harmless gases. The engine exhaust gases contain hazardous substances that cause damage to the environment. These include the oxides of nitrogen, hydrocarbons and carbon monoxide. The three-way catalyst converts them into less harmful carbon-di-oxide, water, and nitrogen.

Catalytic-Converter Honeycomb structure
Catalytic-Converter Honeycomb structure (Image courtesy: Eastern Catalytic)

The three-way cat-con is the only device which reduces all the three pollutants in one go. It functions most economically. Thus, most manufacturers employ a three-way type in their vehicles which need to meet stringent emission standards.

Working of the Three-Way Catalytic converter:

Furthermore, the three-way catalytic converter uses two catalysts; namely reduction catalyst and an oxidation catalyst. The oxidation catalyst is made of palladium and platinum whereas reduction catalyst is of rhodium and platinum. However, both of them come with a ceramic honeycomb structure. Besides, it is placed in a muffler like a compact unit which fits onto the exhaust pipe. Mainly, the automotive industry uses the Three-way Cat-con. This is because the vehicles have to pass many regulations for emission control.

Three-way Catalytic Converter
Three-way Catalytic Converter

Thus, the catalytic converter plays anCatalytic Converter cat-cons please click here:

How Catalytic Converters Work

How Catalytic Converters Work

James L. Amos/National Geographic/Getty Images

A large pile of platinum lined catalytic converters. See more green living pictures.

There are millions of cars on the road in the United States, and each one is a source of air pollution. Especially in large cities, the amount of pollution that all the cars produce together can create big problems.

To solve those problems, cities, states and the federal government create clean-air laws that restrict the amount of pollution that cars can produce. Over the years, automakers have made many refinements to car engines and fuel systems to keep up with these laws. One of these changes came about in 1975 with an interesting device called a catalytic converter. The job of the catalytic converter is to convert harmful pollutants into less harmful emissions before they ever leave the car’s­ exhaust system.

Catalytic converters are amazingly simple devices, so it is incredible to see how big an impact they have. In this article, you will learn which pollutants are produced by an engine and how a catalytic converter deals with each of these pollutants to help reduce

[edit] Types

[edit] Two-way

A two-way catalytic converter has two simultaneous tasks:

Oxidation of carbon monoxide to carbon dioxide: 2CO + O2 → 2CO2

Oxidation of unburnt hydrocarbons (unburnt and partially-burnt fuel) to carbon dioxide and water: CxH2x+2 + [(3x+1)/2] O2 → xCO2 + (x+1) H2O (a combustion reaction)

This type of catalytic converter is widely used on diesel engines to reduce hydrocarbon and carbon monoxide emissions. They were also used on gasoline engines in USA market automobiles until 1981. Due to their inability to control nitrous oxide NOHYPERLINK “http://en.wikipedia.org/wiki/NOx”x, they were superseded by three-way converters.

[edit] Three-way

Since 1981, three-way catalytic converters have been used in vehicle emission control systems in North America and many other countries on roadgoing vehicles. A three-way catalytic converter has three simultaneous tasks:

Reduction of nitrogen oxides to nitrogen and oxygen: 2NOx → xO2 + N2

Oxidation of carbon monoxide to carbon dioxide: 2CO + O2 → 2CO2

Oxidation of unburnt hydrocarbons (HC) to carbon dioxide and water: CxH2x+2 + [(3x+1)/2]O2 → xCO2 + (x+1)H2O

These three reactions occur most efficiently when the catalytic converter receives exhaust from an engine running slightly above the stoichiometric point. This point is between 14.6 and 14.8 parts air to 1 part fuel, by weight, for gasoline. The ratio for LPG, natural gas and ethanol fuels is slightly different, requiring modified fuel system settings when using those fuels. Generally, engines fitted with 3-way catalytic converters are equipped with a computerized closed-loop feedback fuel injection system using one or more oxygen sensors, though early in the deployment of 3-way converters, carburetors equipped for feedback mixture control were used. While a 3-way catalyst can be used in an open-loop system, NOx reduction efficiency is low. Within a narrow fuel/air ratio band surrounding stoichiometry, conversion of all three pollutants is nearly complete. However, outside that band, conversion efficiency falls very rapidly. When there is more oxygen than required, the system is said to be running lean, and the system is in oxidizing condition. In that case, the converter’s two oxidizing reactions (oxidation of CO and hydrocarbons) are favoured, at the expense of the reduction of NOx. When there is excessive fuel, the engine is running rich; the reduction of NOx is favoured, at the expense of CO and HC oxidation.

[edit] Oxygen storage

Three-way catalytic converters can store oxygen from the exhaust gas stream, usually when the air fuel ratio goes lean.[5] When insufficient oxygen is available from the exhaust stream, the stored oxygen is released and consumed (see cerium(IV) oxide). This lean-ness occurs either when oxygen derived from NOx reduction is unavailable or certain maneuvers such as hard acceleration enrich the mixture beyond the ability of the converter to supply oxygen.

[edit] Unwanted reactions

Unwanted reactions can occur in the three-way catalyst, such as the formation of odiferous hydrogen sulfide and ammonia. Formation of each can be limited by modifications to the washcoat and precious metals used. It is difficult to eliminate these byproducts entirely. Sulfur-free or low-sulfur fuels eliminate or reduce hydrogen sulfide.

For example, when control of hydrogen sulfide emissions is desired, nickel or manganese is added to the washcoat. Both substances act to block the adsorption of sulfur by the washcoat. Hydrogen sulfide is formed when the washcoat has adsorbed sulfur during a low temperature part of the operating cycle, which is then released during the high temperature part of the cycle and the sulfur combines with HC.

[edit] For diesel engines

For compression-ignition (i.e., diesel) engines, the most commonly used catalytic converter is the diesel oxidation catalyst. This catalyst uses O2 (oxygen) in the exhaust gas stream to convert CO (carbon monoxide) to CO2 (carbon dioxide) and HC (hydrocarbons) to H2O (water) and CO2. These converters often operate at 90% efficiency, virtually eliminating diesel odor and helping to reduce visible particulates (soot). But they cannot reduce NOx because chemical reactions always occur in the simplest possible way, and the existing O2 in the exhaust gas stream would react first.

To reduce NOx on a compression ignition engine, the chemical composition of the exhaust must first be changed. Two main techniques are used: exhaust gas recirculation (EGR) and selective catalytic reduction (SCR). NOx trapping (with NOx absorbers) is a third method, but as of yet (2010), is not widely used.

Diesel engine exhaust contains relatively high levels of particulate matter (soot), consisting in large part of elemental carbon. Catalytic converters cannot clean up elemental carbon, though they do remove up to 90% of the soluble organic fraction[citation needed], so particulates are cleaned up by a soot trap or diesel particulate filter (DPF). In the United States, all on-road heavy-duty vehicles powered by diesel and built after 1 January 2007 must be equipped with a catalytic converter and a diesel particulate filter.[6]

Instead of catalysis, a reagent such as ammonia pyrolyzed in situ from urea, is sometimes used to reduce the NOx into nitrogen. One trademark product to do this is AdBlue.

[edit] For lean-burn engines

For lean burn spark ignition engines, an oxidation catalyst is used in the same manner as in a diesel engine.

[edit] Installation

Many vehicles have a pre-catalyst located close to the engine’s exhaust manifold. This unit heats up quickly due to its proximity to the engine, and reduces cold-engine emissions by burning off hydrocarbons from the extra-rich mixture used in a cold engine.

Many three-way catalytic converters utilize an air injection tube between the first (NOx reduction) and second (HC and CO oxidation) stages of the converter. This tube is fed by a secondary air injection system. The injected air provides oxygen for the catalyst’s oxidizing reaction. These systems also sometimes include an upstream air injector to admit oxygen to the exhaust system before it reaches the catalytic converter. This precleans the extra-rich exhaust from a cold engine, and helps bring the catalytic converter quickly up to operating temperature.

Some newer systems do not employ air injection. Instead, they provide a constantly varying mixture that quickly and continually cycles between lean and rich to keep the first catalyst (NOx reduction) from becoming oxygen loaded, and to keep the second catalyst (CO oxidization) sufficiently oxygen-saturated. They also utilize several oxygen sensors to monitor the exhaust, at least one before the catalytic converter for each bank of cylinders, and one after the converter. Some systems contain the reduction and oxidation functions separately rather than in a common housing.

[edit] Damage

[edit] Poisoning

Catalyst poisoning occurs when the catalytic converter is exposed to exhaust containing substances that coat the working surfaces, encapsulating the catalyst so that it cannot contact and treat the exhaust. The most notable contaminant is lead, so vehicles equipped with catalytic converters can only be run on unleaded gasoline. Other common catalyst poisons include manganese primarily from the gasoline additive MMT, and silicone which can enter the exhaust stream if the engine has a leak allowing coolant into the combustion chamber. Phosphorus is another catalyst contaminant. Although phosphorus is no longer used in gasoline, it (and zinc, another low-level catalyst contaminant) was until recently widely used in engine oil antiwear additives such as ZDDP. Beginning in 2006, a rapid phaseout of ZDDP in engine oils began.[citation needed]

Depending on the contaminant, catalyst poisoning can sometimes be reversed by running the engine under a very heavy load for an extended period of time. The increased exhaust temperature can sometimes liquefy or sublimate the contaminant, removing it from the catalytic surface. However, removal of lead deposits in this manner is usually not possible due to lead’s high boiling point.

[edit] Meltdown

Any condition that causes abnormally high levels of unburned hydrocarbons – raw or partially-burnt fuel – to reach the converter will tend to significantly elevate its temperature, bringing the risk of a meltdown of the substrate and resultant catalytic deactivation and severe exhaust restriction. Vehicles equipped with OBD-II diagnostic systems are designed to alert the driver of a misfire condition, along with other malfunctions, by means of the “Check Engine” light on the dashboard.

[edit] Regulations

This section does not citeany references or sources.

Please help improve this articleby adding citations to reliable sources. Unsourced material may be challengedand removed. (March 2009)

Emissions regulations vary considerably from jurisdiction to jurisdiction. In North America, most spark ignition engines of over 25 brake horsepower (19 kW) output built after January 1, 2004 are equipped with three-way catalytic converters. In Japan, a similar set of regulations came into effect January 1, 2007, while the European Union has not yet enacted analogous regulations. Most automobile spark ignition engines in North America have been fitted with catalytic converters since the mid-1970s, and the technology used in non-automotive applications is generally based on automotive technology.

Regulations for diesel engines are similarly varied, with some jurisdictions focusing on NOx (nitric oxide and nitrogen dioxide) emissions and others focusing on particulate (soot) emissions. The regulatory diversity is challenging for manufacturers of the engine as it may not be economical to design an engine to meet two sets of regulations.

Regulations of fuel quality vary across jurisdictions. In North America, Europe, Japan, and Hong Kong, gasoline and diesel fuel are highly regulated, and CNG and LPG are being reviewed for regulation. In most of Asia and Africa, the regulations are often lax – in some places sulfur content of the fuel can reach 20,000 parts per million (2%). Any sulfur in the fuel can be oxidized to SO2 (sulfur dioxide) or even SO3 (sulfur trioxide) in the combustion chamber. If sulfur passes over a catalyst, it may be further oxidized in the catalyst, i.e. (SO2 may be further oxidized to SO3). Sulfur oxides are precursors to sulfuric acid, a major component of acid rain. While it is possible to add substances like vanadium to the catalyst wash coat to combat sulfur oxide formation, such addition will reduce the effectiveness of the catalyst. The most effective solution is to further refine fuel at the refinery to produce ultra-low sulfur diesel. Regulations in Japan, Europe, and North America tightly restrict the amount of sulfur permitted in motor fuels. However, the expense of producing such clean fuel make it impractical for use in many developing countries. As a result, cities in these countries with high levels of vehicular traffic suffer from acid rain, which damages stone and woodwork of buildings and damages local ecosystems.

[edit] Negative aspects

Some early converter designs greatly restricted the flow of exhaust, which negatively affected vehicle performance, driveability, and fuel economy.[7] Because they were used with carburetors incapable of precise fuel/air mixture control, they could overheat and set fire to flammable materials under the car.[8] Removing a modern catalytic converter in new condition will only slightly increase vehicle performance without retuning,[9] but their removal or “gutting” continues.[7]HYPERLINK “http://en.wikipedia.org/wiki/Catalytic_converter#cite_note-9″[10] The exhaust section where the converter was may be replaced with a welded-in section of straight pipe, or a flanged section of “test pipe” legal for off-road use that can then be replaced with a similarly fitted converter-choked section for legal on-road use, or emissions testing.[9] In the US and many other jurisdictions, it is illegal to remove or disable a catalytic converter for any reason other than its immediate replacement[citation needed]; vehicles without functioning catalytic converters generally fail emission inspections. The aftermarket supplies high-flow converters for vehicles with upgraded engines, or whose owners prefer an exhaust system with larger-than-stock capacity.[11]

[edit] Warm-up period

Most of the pollution put out by a car occurs during the first five minutes before the catalytic converter has warmed up sufficiently.[12]

[edit] Environmental impact

Catalytic converters have proven to be reliable and effective in reducing noxious tailpipe emissions. However, they may have some adverse environmental impacts in use:

The requirement for a rich burn engine to run at the stoichiometric point means it uses more fuel than a “lean burn” engine running at a mixture of 20:1 or less. This increases the amount of fossil fuel consumed and the carbon dioxide emissions of the vehicle. However, NOx control on lean burn engines is problematic.

Although catalytic converters are effective at removing hydrocarbons and other harmful emissions, they do not solve the fundamental problem created by burning a fossil fuel. In addition to water, the main combustion product in exhaust gas leaving the engine – through a catalytic converter or not – is carbon dioxide (CO2).[13] Carbon dioxide produced from fossil fuels is one of the greenhouse gases indicated by the Intergovernmental Panel on Climate Change (IPCC) to be a “most likely” cause of global warming.[14] Additionally, the U.S. Environmental Protection Agency (EPA) has stated catalytic converters are a significant and growing cause of global warming, due to their release of nitrous oxide (N2O), a greenhouse gas over 300 times more potent than carbon dioxide.[15]

Catalytic converter production requires palladium or platinum; part of the world supply of these precious metals is produced near the Russian city of Norilsk, where the industry (among others) has caused Norilsk to be added to Time Magazine’s list of most polluted places.[16]

[edit] Theft

Due to the external location and the use of valuable precious metals including platinum, palladium, and rhodium, converters are a target for thieves. The problem is especially common among late-model Toyota trucks and SUVs, due to their high ground clearance and easily-removed bolt-on catalytic converters. Welded-in converters are also at risk of theft from SUVs and trucks, as they can be easily removed.[17]HYPERLINK “http://en.wikipedia.org/wiki/Catalytic_converter#cite_note-17″[18] Theft removal of the converter can often inadvertently damage the car’s wiring or fuel line resulting in dangerous consequences. Rises in metal costs in the United States during recent years have led to a large increase in theft incidents of the converter,[19] which can then cost as much as $1000 to replace.[20]

[edit] Diagnostics

Various jurisdictions now legislate on-board diagnostics to monitor the function and condition of the emissions control system, including the catalytic converter. On-board diagnostic systems take several forms.

[edit] Temperature sensors

Temperature sensors are used for two purposes. The first is as a warning system, typically on 2-Way catalytic converters such as are still sometimes used on LPG forklifts. The function of the sensor is to warn of catalytic converter temperature above the safe limit of 750 °C (1,380 °F). More recent catalytic converter designs are not as susceptible to temperature damage and can withstand sustained temperatures of 900 °C (1,650 °F).[citation needed] Temperature sensors are also used to monitor catalyst functioning – usually two sensors will be fitted, with one before the catalyst and one after to monitor the temperature rise over the catalytic converter core. For every 1% of CO in the exhaust gas stream the exhaust gas temperature will rise by 100°C.[citation needed]

[edit] Oxygen sensors

The Oxygen sensor is the basis of the closed loop control system on a spark ignited rich burn engine, however it is also used for diagnostics. In vehicles with OBD II, a second oxygen sensor is fitted after the catalytic converter to monitor the O2 levels. The on-board computer makes comparisons between the readings of the two sensors. If both sensors give the same output, the computer recognizes the catalytic converter is not functioning or removed, and will operate a ‘check engine’ light and retard engine performance. Simple “oxygen sensor simulators” have been developed to circumvent this problem by simulating the change across the catalytic converter with plans and pre-assembled devices available on the internet, though these are not legal for on-road use.[21] Similar devices apply an offset to the sensor signals, allowing the engine to run a more fuel economical lean burn that may however damage the engine or the catalytic converter.[22]

[edit] NOx sensors

NOx sensors are extremely expensive and are generally only used when a compression ignition engine is fitted with a selective catalytic reduction (SCR) converter, or a NOx absorber catalyst in a feedback system. When fitted to an SCR system, there may be one or two sensors. When one sensor is fitted it will be pre-catalyst, when two are fitted the second one will be post catalyst. They are utilized for the same reasons and in the same manner as an oxygen sensor – the only difference is the substance being monitored.

 

History and overview: Catalytic converter

Catalytic converter

A catalytic converter (colloquially, “cat” or “catcon”) is a device used to decrease the toxicity of emissions from an internal combustion engine. A catalytic converter works by using a catalyst to stimulate a chemical reaction in which toxic by-products of combustion are converted to less-toxic substances.First widely introduced on series-production automobiles in the U.S. market for the 1975 model year to comply with tightening EPA regulations on auto exhaust, catalytic converters are still most commonly used in motor vehicle exhaust systems. Catalytic converters are also used on generator sets, forklifts, mining equipment, trucks, buses, trains, airplanes and other engine-equipped machines.

The catalytic converter was invented by Eugene Houdry, a French mechanical engineer and expert in catalytic oil refining[1] who lived in the United States. Around 1950, when the results of early studies of smog in Los Angeles were published, Houdry became concerned about the role of automobile exhaust in air pollution and founded a special company, Oxy-Catalyst, to develop catalytic converters for gasoline engines – an idea ahead of its time for which he was awarded a patent (US2742437). Widespread adoption had to wait until the extremely effective anti-knock agent tetraHYPERLINK “http://en.wikipedia.org/wiki/Tetra-ethyl_lead”-HYPERLINK “http://en.wikipedia.org/wiki/Tetra-ethyl_lead”ethylHYPERLINK “http://en.wikipedia.org/wiki/Tetra-ethyl_lead” HYPERLINK “http://en.wikipedia.org/wiki/Tetra-ethyl_lead”lead was eliminated from most gasoline over environmental concerns, as the agent would “foul” the converter by forming a coating on the catalyst’s surface, effectively disabling it.[2]

The catalytic converter was further developed by JohnHYPERLINK “http://en.wikipedia.org/wiki/John_J._Mooney” J. HYPERLINK “http://en.wikipedia.org/wiki/John_J._Mooney”Mooney and CarlHYPERLINK “http://en.wikipedia.org/wiki/Carl_D._Keith” D. HYPERLINK “http://en.wikipedia.org/wiki/Carl_D._Keith”Keith at the EngelhardHYPERLINK “http://en.wikipedia.org/wiki/Engelhard_Corporation” HYPERLINK “http://en.wikipedia.org/wiki/Engelhard_Corporation”Corporation,[3] creating the first production catalytic converter .

Metal-core converter

Ceramic-core converter

The catalytic converter consists of several components:

The core, or substrate. The core is often a ceramic honeycomb in modern catalytic converters, but stainlessHYPERLINK “http://en.wikipedia.org/wiki/Stainless_steel” HYPERLINK “http://en.wikipedia.org/wiki/Stainless_steel”steel foil honeycombs are also used. The honey-comb surface increases the amount of surface area available to support the catalyst, and therefore is often called a “catalystHYPERLINK “http://en.wikipedia.org/wiki/Catalyst_support” HYPERLINK “http://en.wikipedia.org/wiki/Catalyst_support”support”. The ceramic substrate was invented by RodneyHYPERLINK “http://en.wikipedia.org/wiki/Rodney_Bagley” HYPERLINK “http://en.wikipedia.org/wiki/Rodney_Bagley”Bagley, IrwinHYPERLINK “http://en.wikipedia.org/wiki/Irwin_Lachman” HYPERLINK “http://en.wikipedia.org/wiki/Irwin_Lachman”Lachman and RonaldHYPERLINK “http://en.wikipedia.org/w/index.php?title=Ronald_Lewis_(scientist)&action=edit&redlink=1” HYPERLINK “http://en.wikipedia.org/w/index.php?title=Ronald_Lewis_(scientist)&action=edit&redlink=1″Lewis at CorningHYPERLINK “http://en.wikipedia.org/wiki/Corning_Glass” HYPERLINK “http://en.wikipedia.org/wiki/Corning_Glass”Glass, for which they were inducted into the NationalHYPERLINK “http://en.wikipedia.org/wiki/National_Inventors_Hall_of_Fame” HYPERLINK “http://en.wikipedia.org/wiki/National_Inventors_Hall_of_Fame”InventorsHYPERLINK “http://en.wikipedia.org/wiki/National_Inventors_Hall_of_Fame” HYPERLINK “http://en.wikipedia.org/wiki/National_Inventors_Hall_of_Fame”HallHYPERLINK “http://en.wikipedia.org/wiki/National_Inventors_Hall_of_Fame” of HYPERLINK “http://en.wikipedia.org/wiki/National_Inventors_Hall_of_Fame”Fame in 2002.

The washcoat. A washcoat is used to make converters more efficient, often as a mixture of silica and alumina. The washcoat, when added to the core, forms a rough, irregular surface, which has a far greater surface area than the flat core surfaces do, which then gives the converter core a larger surface area, and therefore more places for active precious metal sites. The catalyst is added to the washcoat (in suspension) before being applied to the core.

The catalyst itself is most often a precious metal. Platinum is the most active catalyst and is widely used. It is not suitable for all applications, however, because of unwanted additional reactions and/or cost. Palladium and rhodium are two other precious metals used. Platinum and rhodium are used as a reduction catalyst, while platinum and palladium are used as an oxidization catalyst. Cerium, iron, manganese and nickel are also used, although each has its own limitations. Nickel is not legal for use in the European Union (due to reaction with carbon monoxide). Copper can be used everywhere except North America, where its use is illegal due to the formation of dioxin.

Catalytic converter thefts are on the rise. Here’s what to do if you become a victim

Catalytic converter thefts are on the rise. Here's what to do if you become a victim

The Waco Police Department issued a warning about the increase in catalytic converter thefts statewide.

Waco detectives were working on more than 100 active cases of catalytic converter thefts, according to their Facebook post.

Here’s some information on catalytic converters and what to do if you become a victim.

Why would thieves target catalytic converters?
Catalytic converters contain platinum, rhodium and palladium. The metals are expensive, and thieves sell the converters to scrap yards for $150 to $200 per piece depending on the size of the converter and the current rate on the metals inside it, according to The Spruce.

The rate of catalytic converter theft varies depending on the current prices of the metals inside it.

The price increase of the metals typically result in an increase in thefts.

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Thieves often target taller vehicles like pickup trucks or SUVs because they can easily fit under the vehicle to access the catalytic converter, according to The Spruce.

How do you know if your catalytic converter was stolen?
It’s hard to tell if your catalytic converter was stolen just by looking at your vehicle. However, you’ll know when you start the engine.

Your vehicle may make a loud rumbling sound when you turn on the engine that gets louder when you hit the gas if your catalytic converter is missing, according to The Spruce.

“The exhaust is not working properly, so the vehicle also drives rougher than usual, often with a sense of sputtering as you change speed,” The Spruce said.

If you suspect your catalytic converter is stolen, go to the back of your vehicle and look underneath.

“The catalytic converter is a round canister that connects two pieces of piping in the exhaust. You will see a gaping space in the middle of your exhaust if the converter is missing, and you will likely see signs of the piping being cut away.”

Toxic fumes will likely be easy to smell without it, too, according to the Balance.

How can you prevent catalytic converter theft?
Try to make it a habit to park in well-lit areas.

Keep your car in a garage with the door closed when the vehicle is not in use if possible.

Parking close to a building entrance when parking in a public lot may also help prevent thefts as there is more pedestrian traffic in that area.

Remember that the location of your car may also be a factor.

If you are regularly parking in one area for a long period of time, such as a shopping mall or mass commuter parking lot, thieves have more time to access your vehicle and steal the catalytic converter, according to the Balance.

You can consider engraving your vehicle identification number (VIN) on the catalytic converter which may help alert a scrap dealer that it was stolen and make it easier to identify the owner, according to The Spruce.

Another tip is to try calibrating your car’s alarm to set off when it detects vibration.

What do you do if your catalytic converter has been stolen?
If you are a victim of this type of theft, immediately notify the police department so the case can be documented.

If you have your VIN number engraved on the device, give them that number as well.

The Spruce recommends calling local scrap yards to inform them of the theft, especially if there is an engraved number on the converter that they can verify.

You can also give them your phone number so you are notified in case your converter shows up at a scrap shop.

the symptoms of a damaged catalytic converter

Since there are no moving parts on a catalytic converter, you would expect that they would be fairly durable and long-lasting. They are but, in spite of all the advancements in catalytic converter technology, they still fail. Many times, catalytic converter failure is a symptom of an issue somewhere else in the vehicle.

It is important that you fix the problem that caused damage to catalytic converter, because if you don’t, that same problem will likely destroy the replacement converter as well.

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  • Power reduction and acceleration. If there is a problem with the exhaust system, this will begin to affect engine performance. You will not be able to accelerate as fast as with a healthy system. Simply put, the motor loses power, often it will also require replacing catalysts.
  • Rattling sound coming from beneath. A rattling sound coming from your car is never a good sign. When a catalytic converter becomes damaged, it can cause honeycomb break or collapse. When you turn on your vehicle, these pieces will vibrate and make a rattling sound.
  • Long way to start. Catalytic converter problems cause gas within your engine to heat up to the point that it actually ignites. This ignition is what causes the misfiring sensation. That can destroy engine components. Anytime your vehicle misfires, you should have it checked out for catalytic converter damage.
  • Reduced fuel efficiency. When your power and acceleration decrease, often fuel efficiency also decreases. With a faulty system, fuel consumption may be less profitable than before.
  • Smell of burning from the engine compartment. If a malfunction occurs, a gas leak may be observed. Due to high temperatures, surrounding parts may melt. When drivers smell fused plastic or burning they should immediately stop the car, remove all passengers from the passenger compartment, and then carefully check what is happening under the hood.
  • Gas smell. If you smell gas inside, this may be a sign of problems with catalytic converter. This usually happens when one of the exhaust pipes or pipes is damaged and begins to flow. Gasoline vapors exit through the crack. Sometimes this leak may be located inside.

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These are just a few common signs to understand if the catalytic converter is damaged. If you notice at least one of them or it seems that something is wrong with the catalyst, try to find out the reason with the help of several tests. The driver can diagnose the catalyst malfunction independently, if he has the proper knowledge and necessary equipment. There are 3 main ways to test the catalyst:

1. VISUAL INSPECTION. Presence of problems in the catalyst can be determined “by eye”. If it is deformed, there is a good chance that honeycombs of the catalytic converter are damaged. At the same time, it will not be possible to inspect the device from the outside for clogging with dirt and combustion products. That is why, it will be necessary to remove the catalyst. After removing the catalytic converter, it is necessary to inspect it for the presence of gaps. Clogged catalyst can be cleaned or replaced with a new one.

2. COUNTER PRESSURE CHECK. The most common method for checking a catalyst that does not require dismantling. Essence of a back pressure test is that the exhaust pressure is measured, which is then compared with ideal indicators. To diagnose it, you will need a manometer and adapter to connect it. It is better to lift the car or drive it into a pit. Next, you need to remove the first oxygen sensor, and connect a pressure gauge in its place.

3. DIAGNOSTICS BY MOTOR TESTER The motor tester is a set of equipment that allows you to determine the state of many parameters. With this method of verification, a diagnostic device is installed instead of the spark plug, after which the engine starts and waveforms are taken. On their basis, experts make conclusions about the state of a catalyst. By eliminating problems with the catalyst in time, you can avoid costly engine repairs and significantly reduce fuel consumption.

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In case it is heavily damaged and has to be replaced, contact specialized companies to get a payback for your old catalytic converter. Common catalyst evaluation is as follows:

  • Fixing the cost of the catalytic converter is determined by the marking on the housing.
  • Establishing value of precious materials.
  • Acceptance of all kinds and types of catalytic converters. The cost also depends on the condition and integrity.

Damaged catalyst with ceramic part of the monolith should not be washed with any chemical solutions. It has to be clean without natural moisture, asbestos. Ceramics in metal housings of a catalytic converter has to be also clean and in full size.

The high cost of catalysts is due to the use of platinum, rhodium or palladium salts. Specialized companies purchase broken, defective, renewed and destroyed catalytic converters of all types, and also accept them for useful components with an aim to subsequent manufacture of new catalysts.

How to Troubleshoot Catalytic Converters

How to Troubleshoot Catalytic Converters

Here are five signs that something may be wrong with your catalytic converter:

  • Your vehicle’s fuel efficiency suddenly drops.

  • Your vehicle doesn’t accelerate when you step on the gas pedal.

  • Your vehicle may refuse to start.

  • Your vehicle fails an emissions test.

  • The MIL or Check Engine light comes on.

The most common cause of failure in a catalytic converter in an older car is that it becomes so clogged that the exhaust gases can’t get through it to the muffler and out of the car. (If air can’t get out the rear of the vehicle, it can’t come in the front end, so the engine dies because no air is coming in to form the fuel/air mixture.)

Every car sold in the United States since 1996 has had an OBD (On-Board Diagnostic) II system that tests the catalytic converter (among many other things). If the unit allows too much pollution to escape from the tailpipe, it illuminates the MIL and produces a trouble code that can be read by a technician with what’s called a “scan tool.”

The catalytic converter is sensitive to changes in the contents and temperature of the exhaust gases, so another possible cause for failure is if the cylinder head gasket is damaged, allowing oil or coolant to get into the combustion chamber and be burned in the cylinders. Also, if your ignition system isn’t operating properly, unburned fuel in the exhaust gases can cause the catalytic converter to wear out or break down. This is another good reason for going for tune-ups at specified intervals!

Catalytic converter thefts are rising

‘The noise and the exhaust smell …I knew it was bad’: Catalytic converter thefts are rising, exacerbated by the COVID-19 pandemic

Nothing will make your heart sink faster than turning on your car and hearing the ungodly rumbling noise that comes when your catalytic converter has been stolen.

For many, that sound will be their first introduction to what has been among the fastest rising categories of auto theft during the pandemic. The surge has been fueled in part by skyrocketing prices for the precious metals contained within the part, which is a key part of a car’s emission’s system.

“The noise and the exhaust smell — I had no idea what it was, but I knew it was bad,” said actor Cameran Hebb, who had the catalytic converter stolen from her Toyota TM, -1.28% Prius last summer.

Catalytic converter theft has shot up tenfold since 2018 and the problem is rampant nationwide, according to the National Insurance Crime Bureau, a trade group that tracks theft and fraud.

‘As the value of the precious metals contained within the catalytic converters continues to increase, so do the number of thefts of these devices.‘

— David Glawe, President of the National Insurance Crime Bureau

“We have seen a significant increase during the pandemic. It’s an opportunistic crime. As the value of the precious metals contained within the catalytic converters continues to increase, so do the number of thefts of these devices,” said David Glawe, the group’s president and CEO.

Thieves sometimes can collect up to $1,000 for one catalytic converter depending on its condition and the car it was taken from, experts say.

What should you do if your catalytic converter is stolen?

So you’ve discovered your catalytic converter has been stolen. What’s the first thing to do?

“Don’t drive it,” says David Bennett, manager of repair systems for the Automobile Association of America. “Get it towed.”

Mechanics say a car can operate without its catalytic converter, but it will be extremely noisy and spew fumes both inside and outside the vehicle. Thieves typically cut the part off from beneath the vehicle with a power saw or blowtorch, and if they do a hatchet job, they can damage other systems as well, possibly affecting the vehicle’s driveability.

Once the car is safely at the repair shop, the next call should be to the insurance company.

Does auto insurance cover catalytic converter theft?

The key thing here is whether your policy includes comprehensive coverage. Otherwise, you may be on the hook for a large bill.

Drivers with older model cars often only carry liability insurance as required by law, and forsake comprehensive coverage. This can be a problem, as catalytic converters from some older model vehicles are high in demand because they can contain more of the precious metal than newer cars.

The most popular models for thieves include the Toyota Prius and Tundra and the Honda HMC, 0.98% Element and Accord, according to the NICB and many mechanics. Higher clearance vehicles are often preferred because thieves don’t need to jack them up to slide underneath.

“Honda is aware of an increasing number of catalytic converter thefts involving a variety of vehicle brands and models, including our own, ” a company spokesman told MarketWatch. “With our industry trade association, Honda is exploring a variety of approaches to address this issue, and is open to working with other concerned stakeholders to develop practical solutions.”

A Toyota spokesman similarly noted that: “catalytic converter theft is an industry wide challenge.”

“In our view, the most effective approach requires close collaboration between the broader automotive industry and local and state authorities to devise legislative solutions aimed at eliminating the market for these stolen parts,” he added.

For now, thieves often look for situations where they can move quickly and gather multiple catalytic converters in one go, experts say.

“Thieves will sweep through a neighborhood or an apartment complex or fleet parking lot and just walk away with a dozen of these,” said Alex Revulta, the automotive shop manager at Elite Auto Group in Houston.

The supply-chain issues the United States has faced over the past year have only made matters worse, as getting a new part can now take more time.

In the end, the cost of the replacement part alone can be as high as $3,000 and if additional damage was done to the vehicle during the theft, a repair can run up to $5,000, Revulta said.

What can I do to protect my vehicle from catalytic converter theft?

While it may be hard to stop a professional thief, there are some steps one can take to convince a less determined one to move on to the next car.

Several manufacturers make shields that surround the catalytic converter in a kind of metal cage that will add time to cutting the part off. That added effort will deter many thieves.

Another option is having your car’s vehicle identification number (VIN) stamped on the catalytic converter. That may make it harder to sell the stolen part.

“The thought that it can get stolen again gave me a lot of anxiety,” said Hebb, whose Prius was vandalized in Seattle.  “I ended up getting the shield. While it cost me around $400, it gave me some additional peace of mind.”

What does a car catalyst do?

What does a car catalyst do?

Catalytic converters began to be installed in order to reduce the harmful effects on environment of exhaust gases that are generated during the operation. However, not all drivers approve installation of catalysts, because the cost of this unit is quite high. In addition, due to low quality of gas, it is necessary to repair catalytic converters regularly. Specialized companies purchase used catalysts offering good money bonus.

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What does the catalyst do in a car?

Catalytic converter is one of components of exhaust system. Why is there a catalyst in a car? Catalytic converter helps to reduce the percentage of harmful substances in exhaust fumes. These include carbon monoxide, nitrogen oxides and hydrocarbons.

Today, vehicles are equipped with catalysts, which are made of noble metals. When the engine is running, exhaust gas heat up the catalytic converter. Temperature of catalyst becomes quite high. As a result, noble metals burn out harmful substances, percentage of which decreases.

What does a catalytic converter consist of?

From the case with a base in form of ceramic or metal honeycombs. It is coated with a platinum-iridium alloy coating. Due to honeycomb structure, contact area of ​​exhaust gas and surface of catalytic converter layer increases. An oxidizing reaction of carbon monoxide and hydrocarbon proceeds in a catalyst. As a result, relatively harmless substances nitrogen and carbon dioxide come out of exhaust pipe.

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Vehicle can run without a catalytic converter, but experts recommend mounting it when:

  • Car age up to 5 years;
  • Auto inspection is coming;
  • Planning a trip abroad;
  • Make exhaust less harmful to environment.

Types of catalytic converters.

All exhaust system catalysts are divided into the following types:

Bilateral

Carbon monoxide is oxidized to carbon dioxide, as well as fuel that has not burned or burned out, to water and carbon dioxide due to the combustion reaction. Typically, these two-way catalytic converters are installed on cars with diesel engines.

 

 

Three way catalytic converter

Such a catalyst was developed back in 1981. Its main goal is to reduce the amount of harmful substances that enter the environment. The trilateral type catalytic converter solves several problems. For example, it oxidizes carbon monoxide into carbon dioxide, as well as hydrocarbons that are not burnt, into water and carbon dioxide. It is also able to convert nitric oxide to oxygen and nitrogen.

Catalysts are divided into types depending on material of the cartridge. These types are distinguished:

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Ceramic

A design resembling a honeycomb is installed. Neutralizing element made of ceramic is protected by a platinum-iridium alloy. What are disadvantages of a ceramic unit? Many car owners believe that such a device is too fragile. For example, honeycomb will deteriorate if a catalytic converter hits during riding. In addition, if you drive through a puddle in a warmed-up car, water droplets will fall onto a red-hot catalytic converter, and it will become worthless. Ceramic dust accumulates inside the device. It penetrates not only the combustion chamber, but sometimes into the cylinders of the engine. The main advantage of a catalysts made of ceramic is its cost.

Metal

The design of such catalytic converters is quite strong and reliable. Metal catalyst is not afraid of mechanical stress. Made from metal, the shape of a spiral resembling a honeycomb is more elastic. But even such a reliable metal unit has its drawbacks:

  1. Dot use low quality or leaded fuel.
  2. Oils and antifreeze can enter the combustion chamber.
  3. Technical fluids may only be used to flush systems from a reliable manufacturer.
  4. Re-enriched fuel mixture may cause damage.
  5. Continuous idling of engine can also lead to malfunction.

Sports catalytic converters

These are metal products with increased throughput compared to conventional metal or ceramic catalysts. Sports catalysts make a car 7–20% more powerful, of course, if a direct-flow exhaust system is mounted on vehicle. Sports catalysts comply with the environmental requirements of Euro 4 and 5. Such models have increased reliability. However, if you intend to purchase such a catalytic converter for a car, the price will be quite high.

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What happens to a catalysts with time?

Companies claim that they can be used for 100,000-150,000 kilometers. However, in reality, this unit can fail much earlier, especially if you live in a metropolis and constantly stay in traffic jams.

Why may catalytic converter become unusable? The fact is that the vehicle’s catalyst device is a filter. And the filter needs to be changed regularly.

The life of term of a catalytic converter will become shorter if ignition system is malfunctioning. If ignition is set incorrectly, misfires will occur. As a result, the fuel mixture burns only partially. A huge amount of soot is formed, which accumulates in a catalytic converter. The best solution is to clean it. But this will not help if honeycombs are melted. You can always sell old catalytic converter obtaining substantial price.

Among common causes of catalyst malfunction is damage. If catalytic converter has to deal with low quality fuel, It will not completely burn out. Afterburning process will occur in collector and directly in catalytic converter. The microparticles clog the filter and air cannot pass through it.

Pay attention to the quality of driving and keep contacts of reliable catalyst recycling companies in your phone contacts.

How important is the catalyst in a car?

How important is the catalyst in a car

Importance of a catalyst is essential, but if you have doubts, then read the article below.

In Europe, obligation to equip all cars with a catalytic converter appeared back in mid-1990s. The USA started using catalysts much earlier, having realized in a timely manner that something needs to be done with harmful substances in the exhaust gases of vehicles. Other countries had no obligation to install exhaust catalysts, until the end of the 1990s. And only with the advent of unified customs regulations everything began to change. As a result, today almost all new transport is equipped with catalytic converters.

Most car owners remember or learn about the existence of a catalytic converter in the exhaust system only when they hear a phrase like “your catalyst is dead” from a mechanic. In this case, catalytic converter should be professionally recycled. Catalytic converter is a detail of the exhaust system, which is responsible for eliminating in gases and substances harmful to humans and environment in general as hydrocarbons not burned in cylinders, soot, carbon monoxide CO and nitric oxide NO. All these substances are forced burned out, turning into much less chemically aggressive substances: water, CO2 and nitrogen. This is due to chemical reactions occurring in catalysts with the help of radium, palladium and platinum.

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Catalytic converter is a simple device where a complex chemical process proceeds. Usually it is a stainless steel case, inside filler, metal or ceramic, with a honeycomb structure. Due to this, a huge area of active surface is covered with a thin layer of an alloy of platinum, rhodium and palladium. Catalytic reaction begins when the temperature reaches 270 degrees Celsius, as a result of interaction of exhaust gases with the surface of the catalyst. Carbon monoxide turns into dioxide, hydrocarbons turn into water and again carbon dioxide, and nitrogen oxides turn into water and nitrogen. As a result, it is possible to achieve a high degree of purification of exhaust gases and neutralize harmful substances.

The process goes while the exhaust gases move through the fine-meshed ceramic or metal cells inside the “barrel” of a catalytic converter, coated with an alloy of these rare-earth metals. Catalyst is an expensive and relatively short-lived part. Even in the best case, few neutralizers will “live” more than 120,000 km. run. Usually they fail for several reasons. Ceramic catalysts can be destroyed at an accelerated pace when the vehicle often drives through serious bumps. Due to shaking and bumps, thin walls of honeycombs corny crack and chip.

Another reason to change the catalyst:

  • engine problems in lubrication system,
  • cylinder-piston group,
  • ignition,
  • unburned fuel and oil.

Approximately the same effect is obtained by excessive pressing of a gas pedal.

A catalytic converter that has collapsed or clogged with deposits will not only cease to fulfill its function, but will also greatly complicate the exhaust gas exit from the engine. It leads to a noticeable loss of engine power.

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What you can do with a failed “catalyst”?

The first thing that comes to mind is to replace it with the same, but only a new one. This is the most expensive option. Prices for new branded catalytic converters differ and require urgent solutions to earn extra money for such a move.

Get acquainted with a professional team which is ready to purchase your old catalyst helping you to cover replacing costs. Main advantage of such a company is accurate analysis using the best computing equipment, as well as instant payments.

Catalytic converter price is determined by:

  • type of material: ceramic or metal;
  • brand of the transport,
  • year of its manufacture;
  • type and engine size.

Ceramics have a different price category, so if you want to hand over several items, you must keep each separately from the other.

Important conditions for possible purchase of a catalytic converter are:

  • natural humidity of ceramics, presence of soot;
  • lack of asbestos;
  • integrity by which it is easier to recognize the type of catalyst.

The catalyst cost highly depends on the brand. Approximate purchase rating cost will be as follows:

  1. German cars.
  2. Japanese transport.
  3. French production. Such catalysts contain slightly fewer precious metals, which affects the catalytic converter price.
  4. American vehicles.
  5. Korean production.
  6. Transport produced in Eastern Europe (Russia, Ukraine).

Relying on the purchase price rating, one should not forget that catalytic converters price varies depending on the year of manufacture. The mechanism of the same vehicle, released in 1997 and 2005, cannot be sold at the same price.

Ceramic items has a fairly high amount of materials. Such catalytic converter is very easy to sell, despite its damaged look and form.

Remember that handing over catalyst for recycling, you make the most correct decision. Proper disposal of old, damaged and broken parts is of great importance. Ability to get paid for it is a great bonus.

What happens when the catalytic converter goes bad?

What happens when the catalytic converter goes bad?

In case you have not ever heard about such a part as a catalyst, then get impressed, because catalytic converter not only catches and neutralizes harmful compounds, but also directly affects operation of engine. Signals from the sensors located at the input and output of the catalyst are constantly read by the “brains” of the car and help to optimize the working mixture in the best way.

Usually life term of an expensive catalyst is usually approximately equal to the life term of a car itself, but often catalytic all convertor breaks much faster than it should and can drag motor along with it. It is important to remember that catalytic converter does not fail for no reason. Its breakdown is a sign of improper operation of ignition system, incomplete combustion of a mixture in the cylinders, severe motor fail or prolonged use of low-quality fuel.

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Recycling of old catalytic converters is easy when there are reliable companies. They evaluate your catalyst and offer good compensation. To understand that your catalyst has to be removed and changed, you can take a look at several characteristic symptoms:

– reduced motor performance

Most common sign of catalyst failure is a severe decrease in power. Vehicle starts losing momentum and accelerates poorly. It overheats, when the catalyst capacity is greatly reduced: cells are destroyed, melted and sintered, clogging the hole and interfering with the free passage of exhaust gases. At initial stage of the malfunction, the car will accelerate to a relatively low speed, and when the case is started, motor starts hard, then “suffocate” and stall. Fuel efficiency is also noticeably deteriorating. There is also a sharp unpleasant odor.

A loud rumble under the bottom of the car indicates that active element of catalytic converter has begun to collapse and fall apart. Ceramic fragments under influence of exhaust gases randomly beat against walls of casing and create an unpleasant rumble. As a rule, this is most clearly manifested at increased speeds and during startup.

– low pressure of exhaust gases

If you bring your hand to exhaust pipe, you can feel the pulsation. Exhaust valves of cylinders work in turn. If exhaust flow is smooth and constant, this is a sure sign of a clogged catalyst. If you increase the speed, and then turn off the engine, exhaust gases will continue to create a pressure for a short time. Gases accumulated in the clogged pipe are released.

– activation of Check Engine icon

The most universal sign of catalytic converter failure is a system error that activates “engine trouble” icon. If this symptom occurs, you should immediately read the error code with the diagnostic scanner and fix the problem. If “brains” of the car detect incorrect indicators on oxygen sensors, they immediately notify driver about this, and at the same time transfer the motor control system to emergency mode. This is often accompanied by worsening dynamics and increased fuel consumption. Computer diagnostics in this case often detect errors P0420 (low catalyst throughput) or P0430

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Why catalytic converter fails and what can happen afterwards?

The failure of catalyst does not occur suddenly. With proper operation of all other systems, it serves faithfully for many years until the moment the vehicle is disposed. If your old catalytic converter has to be recycled, you almost certainly have to diagnose and repair the ignition or power system.

As a rule, the catalyst is destroyed due to incorrect operation of these two systems. With a faulty ignition system, fuel in one or more cylinders does not burn out completely, but enters the exhaust system. Heated catalyst is forced to burn out increased volumes of hydrocarbons that heat the cells to ultra-high temperatures, which leads to their sintering. Causes of major trouble can be spark plugs, coils, or high voltage wires. Similar failures are also caused by malfunction of nozzles.

Another common cause for catalyst problems is severe mechanical damage, leading to deformation of housing. It is important to remember that thin-walled cells easily crumble even with minor exertion. When leaving for off-road, it will be useful to take care of installing additional protection for the underbody of a car.

Untimely repair of catalytic converter is dangerous because small particles of ceramics can get through exhaust path directly into engine cylinders. Once there, they instantly scratch the walls of cylinders and completely disable motor. The turbine suffers from ceramic debris. Additional heating of exhaust tract leads to deformations of cylinder head and greatly reduces resource of a power unit.

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Key reasons for catalytic converter failure to avoid:

  1. Poor fuel quality. Most often it is with a low octane rating. System switches to late ignition. This causes mixture to burn out at the outlet and increase temperature of the exhaust gases.
  2. Incorrect operation of ignition system (misfire). The fuel that is not burnt in one cylinder is immediately ignited and burned in catalytic converter.
  3. Mechanical damage to catalytic converter. Increased vibration of a power unit and impacts on catalyst lead to crumbling of ceramic block.
  4. Thermal shock. Instant cooling of a hot catalyst while overcoming a puddle, for example, can cause cracks in ceramic element.
  5. Incorrect air-fuel mixture caused, for example, by a malfunction of oxygen sensor. The same effect will cause leaky, pouring nozzles.
  6. Adding additives to gas. Cocktails from unverified manufacturers or impaired concentration can increase combustion temperature.

Latest designs with minimal toxicity are programmed to quickly warm up the catalytic converter. In case the situation has gone bad, do not wait long to minimize expenses to repair. Get rid of your old catalyst and get paid for It!

catalyst cost

What is the average cost to replace a catalytic converter?

First of all let us tell a few raw prices of catalytic converters to answer the key question on the catalyst cost. After that we will have a detailed talk on pros and cons.

If the vehicle was produced before 80s then the catalytic converter will cost up to eight hundred dollars. The cost of a catalyst is about six hundred, but a labor cost will be added. So keep it in mind that the older is the car the bigger sum you have to spend to race old catalyst. Newer cars request even more money to replace catalytic converter, which will go even further to 2500 dollars. If there is a chance to remove catalyst at home with proper tools, than there will be a way to save money, but sometimes there is no way to purchase a catalytic converter if you are not authorized for it.

In a meanwhile, one might think that to remove catalyst means to harm the environment. On the other hand, this slightly increases power of motor, reduces fuel consumption, gets rid of regular alerts about problems. The fused or clogged catalytic converter leads to the fact that exhaust gases cannot go outside and return to combustion chamber. Combustible mixture that enters there becomes less efficient, and this negatively affects operation of motor.

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Pros and Cons of catalytic converter removal with its following replacement

Why is it necessary to remove the catalyst? Together with above mentioned dynamic characteristics of a car, as a bonus, the engine will become less sensitive to fuel quality, and you also eliminate the risk of ceramic dust getting inside the power plant. Old catalyst can be sold to recycling companies.

There are some negative consequences of catalyst removal:

  • environmental factor;
  • problems during car inspection;
  • foul odor;
  • extraneous sounds in exhaust system (if not removed correctly);
  • errors on the display.

Consider important role of oxygen sensors cooperating with catalytic converters.

Their second name is lambda sensors. Usually they are installed in two places: one before and one after the catalytic converter. When the second sensor determines that the amount of harmful exhaust gases has increased to a critical level, it gives a signal that catalytic converter has not worked or is functioning inefficient. Some modern car models in this situation may not start.

The second lambda sensor carefully monitors harmful emissions, and their allowable amount is regulated by the EU. These are standards known as “EURO” (Euro-2, Euro-3, Euro-4, Euro-5). The EURO-5 standard is currently in operation, its emission standards are up to 0.05 g / km, CO – up to 0.8 g / km and NO – up to 0.06 g / km.

When the exhaust system is without a catalyst, oxygen sensors will detect more harmful emissions. Accordingly, you need to make sure that you do not feel the absence of this important detail.

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There are various ways to repair of catalytic converters: in some cases, the repair of catalyst is carried out, according to regulations, to a new catalyst. We tried to briefly outline the main pros and cons of various types of repair of catalytic converters.

Diagnostics of catalytic converter. In many cases, correct diagnosis of a catalyst allows you to understand the real cause of breakdown and not just change the catalyst. Usually catalytic converter error can catch fire literally from scratch. For example, a catalyst error can catch fire from damage or other part of exhaust system. It could just “shut down” the wiring or computer. Types of diagnostics that are offered: computer diagnostics (reading all errors and their analysis), endoscopy of catalytic converter (examination of the state of a catalyst), physical examination of exhaust system, measurement of purity of exhaust gases for compliance with EURO4, EURO5, EURO6 standards.

  1. Replacing catalytic converter with a new one. If you need a replacement of a catalyst, then it is a due time to sell the old one. You can choose a catalyst that suits you with its cost and its properties. This repair path is undeniably most correct, but the most unreliable in the long term, because after two thousand kilometers catalytic converter will again need to be replaced. The main advantage is that exhaust gases will be clean.
  1. Replacing the catalytic converter with a flame arrester. This procedure has two popular names, one of them is “replacing catalyst with a flame arrester,” and the other is “removing the catalyst”. In this case, you get rid of catalyst and everything that is connected with it. But having removed it you will gain following consequences: exhaust sound will become loud, exhaust system will easily burn out.
  1. Rinsing, cleaning catalytic converter. In case of catalyst error has arisen due to the fact that the catalyst is clogged with combustion products, and this is the only reason why catalyst does not work. It is necessary to clean it and thereby remove any deposits. But if functional catalyst deposition layer has lost its properties, then this does not make sense, and replacement of catalyst by one of methods is required. Only diagnostics and inspection of the car can tell which is the best option for a catalytic converter.

Service stations, will carry out exhaust system diagnostics in order to 100% determine whether it is worth cutting out the catalyst or, possibly to clean it. It is difficult to determine the cause of failure yourself.

One way is to dismantle part of exhaust system, including the catalytic converter and remove contents of catalyst. Usually several holes with a diameter of 20 mm are made using a punch. This method has disadvantages: holes quickly become clogged again. But there are also positive aspects, since you do not have to cut metal and do welding.

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Why one should remove and replace the catalytic converter?

If you need to cut out the catalyst, the price will depend on what you want to get on as a result. For those who are confused with a choice, experts can advise the best repair option.

Take a look at general figures and prices of a catalytic converter repair and replacement cost for some common vehicle models. Find a way to save money, selling your old catalyst to a specialized recycling organization and gain a good money bonus for future investments.

Can I drive a car with a bad catalytic converter?

Can I drive a car with a bad catalytic converter?

Car tuning can be very different. Most often, vehicle acquires an individuality, technical characteristics improve, etc. But there is another tuning, when “modernization” can become dangerous for a car and its owner. For example, removal of a catalytic converter from an exhaust system.

At first glance, getting rid of catalyst does not affect the engine, on the contrary, it seems that the improve had become faster and more powerful. Therefore, catalytic converter is cut out by a grinder, knocked out with special devices. What negative consequences can cause such a tuning?

Catalytic converter is installed by autoproducer in or behind the exhaust manifold. Some motorists are sure that this is done only in order to be able to equip the car with additional oxygen sensors and reduce the power of motor. Naturally, this is not true.

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If you live in post soviet countries of Eastern Europe, then you can use car without a catalyst. In Europe and the USA, one would have to pay heavy fines for violation environmental standards. In driving without a catalytic converter, there are certain disadvantages. These include increased emissions of harmful gases, non-compliance with environmental standards, smell of gases inside the car, increased noise, probability of burnout exhaust system. Nevertheless, there are many drivers who drive without a catalytic converter, especially this is common among owners of BMW, Volkswagen, Opel, Porsche, Mercedes, Lexus, Nissan, Honda, etc.

What can happen if you drive without a catalyst? And without a flame arrester?

It is more caustic smoke, noise, environmental damage. Many argue that driving without a catalyst will not lead to anything. This is a mistaken opinion, because there are already dozens of cars with burned exhaust systems due to the lack of a catalytic converter.

– Burned exhaust system

The first and most frequent thing that happens when driving without a catalyst is a burnout of exhaust system. It doesn’t matter how expensive your car is, all regular exhaust systems are made of the same steel. One can drive without a catalyst if you have an engine with power up to 50 hp. in this case, the exhaust system may not burn out, but are there still such cars. If you drive without a catalytic converter, then you will have to change exhaust in a year and a half, and this is completely different money, even in comparison with installing original catalytic converter.

– Traffic fumes

Without a catalyst, the exhaust gas will be very corrosive. It can be easily perceived if you stand in a traffic jam and open a window with a fair wind. Catalytic converter saves the situation by lowering the temperature of gases. It deactivates the most dangerous components and chemical compounds in gases, so you can drive safely, and catalytic converter will not allow the return wave of gases to get into your car’s engine. It’s getting there is extremely undesirable, as they interfere with creating a normal mixture and interfere with engine operation.

– Sound exhaust system

Without a catalyst, the sound of exhaust system will change. It will become more severe and loud. The presence of a catalytic converter can soften the sound and lower high temperatures. Unfortunately the only way to get rid of the car noise is to install additional silencers if you are going to drive without a catalyst. And if you like the noise of a car, and you want to highlight it, you can put a resonator and the sound will become much brighter!

The removal of catalytic converter is impossible to miss. Many car owners describe it in different ways. Some say that it felt like there was a trailer or an anchor that they got rid of, others say that the car had a second wind, but they all have one thing in common. A significant improvement in dynamic performance, as well as reduced fuel consumption. Removal of catalyst is an extreme measure, which is very undesirable if the engine works as it should. In addition, if financial expenses allow to perform a full replacement of catalytic converter with a new one, then it is better to do just that. You will not have to interfere with exhaust system, as well as brains of a car. It will not require any tricks and other ways, which can not be avoided when removing the catalytic converters. Specialized companies have a possibility to purchase old catalyst to lighten repair expense.

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In the case of dismantling of catalytic converters, the second sensor identifies malfunction and begins to automatically reduce the temperature inside combustion chamber. For this, the system adds more fuel. As a result, the mixture is enriched, and motor power decreases and consumption increases. In other words, control unit goes into emergency operation and prepares an averaged mixture for motor to continue working. At the same time, there is no question of setting the optimal fuel supply mode. To prevent increased fuel consumption by removing the engine from an emergency state, it is necessary to change catalytic converter or reprogram electronic control unit to Euro-2 standard. Also, some craftsmen install a special tools on second lambda sensor.

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Can I drive without a catalytic converter?

Yes, you can drive without a catalyst, but you need to approach to all possible problems with your brain. If you do not want your car to be repaired so that it does not suddenly smell or hoot, then first you need to make sure that the replacement of catalyst is best for you. Make sure to contact reliable companies to evaluate and sell your old catalyst. Get a money bonus!

What are the symptoms of a bad catalytic converter?

What are the symptoms of a bad catalytic converter?

Catalytic converters are important parts of the exhaust system. Catalysts have two functions: to purify exhaust gases before being emitted into the atmosphere and to reduce additional resistance. The catalytic converter is located on the underbody of a vehicle between the muffler and exhaust manifold. Catalyst is installed on both gasoline and diesel engines. That means a catalytic converter is used for each type of transport with internal combustion. Drivers must control the work of the catalytic converter since motor power depends on it. Bad catalyst leads to increased fuel consumption and lower vehicle dynamics. The damaged and old catalytic converter has to be professionally recycled by specialized companies

What are the symptoms of a bad catalytic converter? At first symptoms, accurate catalyst check can be done independently or in the care service. Drivers, even with little experience, will be able to easily determine if there is a malfunction in the exhaust system, which is most often associated with the catalytic converter.

  1. If exhaust gas began to pass poorly into the tube, this will affect the “behavior” of the auto. It will hardly gain speed due to problems with the catalytic converter. In this case, the problem is felt up to a certain point, which depends on the degree of contamination of the catalyst.
  2. When accelerating along a suburban highway, transport will slowly increase speed in low gears, and when shifting to higher, it will start working as usual. A good reason to check catalytic converter.
  3. There may be a feeling that there is a heavy load in the back of a car (catalyst location), which is why acceleration is slow. This is the catalyst that tries to show drivers important signs.
  4. Check Engine light is on. If a catalytic converter is bad, some electronic control units light a lamp with a request to check so that the driver understands that there is a malfunction.
  5. An error message P0420 may light upon the onboard computer(typical catalytic converter sign) when the catalyst goes bad. A problem with the efficiency of the motor.
  6. Increased fuel consumption, caused by the catalyst. A bad catalytic converter may increase fuel consumption. Please note that an increase in consumption indicates a malfunction in the exhaust system only if there is a problem with slow speed gain. If the catalyst is badly damaged or clogged, the car may not start. Or the motor will start, but stall after a few seconds of operation.

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Why do catalytic converters get bad?

If there are problems with a catalyst, it is covered with dirt or deformed. Most often, the following reasons lead to failure of the catalytic converter and urgent need to get rid of the old catalyst.

Remember about things that cause problems with the catalyst:

  • Low-quality fuel. If the fuel-air mixture does not have time to completely burn out in the combustion chamber, it burns out in the manifold or catalyst. This leads to the fusion of elements of the exhaust system. As result combustion products get stuck in the catalytic converter, thereby preventing air from passing at the required speed;
  • Bad catalytic converter. If a non-original catalyst is used, then there is a great risk of acquiring a model where cells have a small diameter, because they quickly clog by combustion products. Such a problem can be observed with catalysts in cars designed for the American market, where fuel quality is higher and fewer combustion products are left from it. Catalytic converters with small “cells” are installed in such vehicles.
  • Problems in motor. It leads to an increase in products of combustion in the exhaust. In this case, only professional diagnostics of the catalytic converter is needed. Because a clogged catalytic converter is often a symptom of a malfunction.
  • Driving bad roads. With regular driving on bad roads, catalytic converters can get mechanical damage. The impact will lead to the destruction of catalysts’ honeycombs or their deformation. Also, such a problem can be observed after an unsuccessful attempt to overcome an obstacle.
  • Engine overheating. Many drivers, especially in summer, allow driving overheated. During motor overheating, exhaust gases reach extreme temperatures, as a result very high-temperature flow through the catalyst. Melting and destruction of honeycombs of a catalytic converter is guaranteed.
  • Increased oil consumption. Drivers who allow increased oil consumption destroy the catalyst. Due to increased oil consumption, catalyst cells are coated with a thick layer of soot. Under the influence of high temperatures, soot starts burning and the honeycomb of a catalytic converter melts.
  • Faulty lambda sensor causes malfunction of the control unit.

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Problems with catalytic converters can lead to the failure of expensive components. It is recommended to eliminate the problem as soon as possible after having a previously diagnosed catalytic converter. Choose a way to evaluate old catalyst and sell It to obtain a good money bonus.

Absence of bad catalyst symptoms will provide:

  1. Increased service life of gasoline and diesel vehicles, thanks to healthy catalyst.
  2. Extension of resource and normal operation of motors.
  3. Exclusion of dry start motors with the help of a good catalytic converter.
  4. Reduction of CO, CH, smoke, vibration, inner noise.
  5. Increased power and efficiency with clean catalyst.
  6. Magnitude of octane number of gasoline by 3-5 units.
  7. Cleaning of soot from candles in presence of defects.
  8. Improved launch in winter, owing to hardworking catalytic converter.

Prescious metals in a catalyst

Prescious metals in a catalyst

Prescious metals in a catalyst

In the modern cars there are a lot of interesting things. It turns out that there are even noble metals in it and the car owner himself can make good money with its help.

Not everyone knows that the so-called exhaust system catalyst or rather, an exhaust gas catalyst contains precious metals of the platinum group. First of all, it is actually platinum, as well as noble metals palladium and rhodium.

A porous ceramic or metal filling is hidden in catalyst housing, where another noble metal is sprayed.

Therefore, after the automotive catalyst fails and this usually happens after 150-200 thousand kilometers, you can take it to special processing companies, which are able to extract precious metal for recycling.

The main nuance of this procedure is that platinum metals are in a form of a very thin layer sprayed onto porous ceramic cells. In fact, the device is conceived as such, so that the contact surface of exhaust gases with metal catalyst is as wide as possible. Therefore, collecting sprayed platinum from 20 thousand square meters of the inner surface of the honeycomb is not so simple. To do this, it is necessary to “rinse” catalyst ceramics with acids, heat, galvanize, crush… But this, in fact, is a problem not of a motorist, but of other people.

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How to determine the profit which a catalyst can bring to a driver owing to this? To determine the number of platinoids, an RF spectrometer is used, it is also an X-ray fluorescence analyzer. But first of all, you need to see the catalyst case, pull out the ceramic filler and grind it. Then, correlating the data of spectrometer and mass of ground filling, the receiver determines the price.

The average price of a catalyst that has worked out is from 20 to 150 USD, and you can get them just passing an unnecessary catalyst at the pick-up point. It is interesting that evaluators take into account the current quotations on world exchanges when evaluating. And this figure relative to platinum can experience significant fluctuations, for example: depending on the situation, one ounce in different periods can cost several hundred dollars and one and a half thousand dollars.

The content of precious metals in a catalyst is determined using a spectrometer. Incidentally, it is able to distinguish platinum substitute.

To understand: the content of pure platinum or other platinoids is tenths and hundredths of a percent of the total mass of catalyst filling.

Taking into account how much a new catalyst costs, which will have to be bought to replace a failed one, handing over the old for recycling will be the most rational step. And even if you don’t want to buy a new catalyst and intend to replace it with a substitute, you should still think about recycling. The price is worth the time spent on the delivery of precious recycled materials.

The platinum content in Japanese and Chinese cars is 15% less than in Europe, in catalysts of Russian cars 40% less than rhodium in Europe. In American catalysts, precious metals are half as much as in European ones.

To solve the problems of processing catalysts, hydrometallurgical and pyrometallurgical methods are used. The source for processing contains a large amount of ceramic carrier and an insignificant concentration of precious metals. When processing waste electronics, the source is scrap parts that contain, as a rule, plastic particles in their composition.

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The task of recycling automotive parts waste is to obtain semi-finished products suitable for recycling. The hydrometallurgical method for extraction of precious metals for catalysts consists of the following main steps:

  1. Primary leaching of waste with mixtures of acids, the composition of which depends on qualitative and quantitative content of precious metals in source, at temperatures above 100 ° C;
  2. Repeated washing of an acid-insoluble carrier with water;
  3. Drying semi-finished product at 200 ° C and calcining at temperatures of the order of 600 ° C.

When using the pyrometallurgical method for catalysts, waste processing occurs in the following several stages:

  1. Crushing and sorting its particles by size.
  2. Preparation of the initial charge.
  3. Melting of crushed product at a temperature of 3000 ° C in a plasma-arc furnace with the formation of melts of precious metals, ceramics, and metal carriers.
  4. Periodic discharge of slag melts, stratified due to the difference in densities of metals and ceramics: the ceramic melt remains at a top, precious metal melt in collector (copper, iron) is drained from the furnace.
  5. Granulation of a liquid melt.
  6. The heal granulation product, enriched with precious metals by 3-15%, is a suitable raw material for refining plants, which further produce precious metals with the highest degree of purity.

Sale of used catalysts

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Old catalysts can be sold to a number of companies associated with refineries with contracts for the recycling of their enriched raw materials. The scope of activity of such companies includes the purchase of spent catalysts from private and legal entities.

Before concluding a contract of sale, the company analyzes the catalyst which valuable element it contains, and in what quantity.

Based on the analysis, the transaction value is determined. On average, for foreign cars prices are per 1 kg of catalyst vary from 50 to 150 USD, depending on the car brand.

Catalysts from Hummer, Land Rover, Infiniti, Jeep GrandCherokee, Lexus, Mercedes-Benz reach the highest costs.

 

Catalyst vs. Flame arrester

Catalyst vs. Flame arrester

Catalyst vs. Flame arrester

The struggle of automotive engineers for environment has led to appearance of units that are not used for movement, but reduction of air pollution. Catalyst is one of them. A metal can with a ceramic honeycomb system “burns” exhaust gases inside and reduces the harmfulness of car exhaust. According to experts, you need to get rid of a catalyst after 150-200 thousand kilometers. It is for such a run that this node is designed. It’s better to do it as soon as fuel consumption starts to increase and the car starts to accelerate worse.

Removing catalyst and installing a flame arrester will cost much less than replacing catalyst itself. But removing of catalyst will increase toxicity of emissions, so this option is not suitable for people concerned about environmental safety of our planet.

But catalytic converter is not eternal, sooner or later the catalyst is clogged, its cells are destroyed, and it not only ceases to fulfill its functions, but also prevents the engine from working. So which are the options for a car owner regarding replacement?

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It is possible to replace a faulty catalyst with a new one, however such a replacement will cost a good sum of money. Such catalysts are very expensive. The cost goes up to a quarter of market value of a used car. But there are models where several catalysts are installed, and each should be changed in case of breakdown. Naturally, the majority of car owners prefer a more economic resolution, like installation of a flame arrester instead of a catalyst.

The advantages of this approach are the following:

  1. Lower price. Replacing the catalyst with a flame arrester can cost 5-10 times cheaper than buying a new cat. There are no comments here.
  2. A slight increase in engine power and lower fuel consumption. The flame arrester creates less resistance to exhaust gases than the catalyst, engine “breathes” better, which means it adds to the power. The increase, as well as fuel economy, is not very large, about 5-10%. Most drivers will not feel it. It is not worth it to specially remove the catalyst for the sake of increasing power, but for those who still decide on this procedure, improving engine performance is a small bonus.
  3. Reduced fuel quality requirements. Catalysts react most sharply to bad quality gasoline and often it is because of that quality, catalyst fails. The flame arrester does not cope with such work. This does not mean that after replacing a catalyst, refueling at cheap gas stations will be a good idea, but you don’t have to worry about an expensive and fragile part when using unfamiliar gas stations.

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Catalyst Cons are the following:

  1. First of all, ecology. If you are proud that your car doesn’t pollute environment, then after replacing the catalyst with a substitute, you need to stop doing this, because your car will no longer have Euro-4 or Euro-5 standard.
  2. No need to program car computer. Vehicle electronic control system is designed to use a catalyst and without it will start to go crazy. Using a substitute, you need to invent tricks on oxygen sensors, and in the best case, reprogram the engine.
  3. Reducing the resource of the exhaust system. Even a good catalyst substitute with the task of lowering the temperature of exhaust copes worse than the catalytic converter, so the risk that the muffler burns out increases. On the other hand, you can change more than one silencer for money that will save a flash suppressor.

If the benefits of replacing catalyst with a flame arrester are obvious for you, then a detailed instruction of step-by-step process will be useful. Usually, car owners have to deal with universal flame arresters, which must be adjusted locally or even make such a unit on their own. People without experience with a grinder and welding should not take up the replacement.

Step 1. Removal of the catalyst

The catalyst and collector are located directly in the exhaust manifold. Catalyst is easier to remove, especially if the design permits using a screwdriver. If there is no such a possibility, because they are tightly attached, a grinder is used. The second one requires dismantling the exhaust manifold, which increases the complexity of the process.

Step 2. Choosing a flame arrester

The supply of such car parts is sufficient, you can consider the details, cost, and other elements. In general, the main thing is that it is two-layer, the brand is not so important. However, this is such a simple unit that you can do it yourself. Cut the casing from the catalyst, knock out the entire filling from it, and instead insert a piece of perforated pipe, cover the casing from the inside with heat-resistant, sound-absorbing material, brew, and the arrester is ready. As for cost, such an assembly will turn out to be very cheap, but only those who know how to use a welding machine should undertake independent manufacture of a flame arrester. As practice shows, the most popular damage to a flame arrester is a burst weld.

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Step 3. Installing a flame arrester instead of a catalyst

If we are not talking about products that are precisely designed for regular places, then to install a catalyst substitute you have to use a combination of welding and ingenuity. It&rsquo’s not that it’s very difficult, but you have to measure and adjust the dimensions, think over the location, especially when it comes to collector arresters. In addition, no manufacturer describes such a procedure in official reference materials, so you need to look for information in additional sources.

Step 4. Correction of electronics

For the car to work correctly without catalyst, you need to consider reprogramming for the second lambda probe or completely reflash the motor. The deception is like a catalyst in miniature, it “filters” a piece of exhaust that enters the sensor, showing that everything is fine, the emulator simply transfers the values ​​that it expects to the engine, without real measurements. Deceptions and emulators may not work, but a good alternative firmware almost always solves problems after installing such a device.

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What is the general cost to replace the catalyst with a flame arrester? Units themselves are relatively inexpensive from 15 to 20 USD, depending on the brand and design. Prices for catalyst replacement services depend on region and brand of car. The average price would be 75-100 USD for such a service (although the price range is very large). Separately, you will need to pay extra for installing a lambda sensor and reprogramming.

Talking about catalyst its starting cost will get even up to 1200 USD, which is not a limit, due to various car models. That is why in case of a problem with catalysts it is very reasonable to pay attention to other options (which can be 10 times cheaper!). Savings are obvious, and replacement can be done by yourself or in most car service stations, the main thing is not to forget to adjust engine and electronic system.

How to earn money with old catalyst?

How to earn money with old catalyst?

How to earn money with old catalyst?

Each owner of a used car sooner or later faced the problem of a clogged catalyst, which must be changed to a new one. But not everyone knows that a node that has ended its time is worth much money. And car service owners are actively using it.

Listen well to tour car. The car engine stopped giving the previous result, began to “choke”, and on the dashboard sad check engine icon lit up. The service station issued a verdict: the catalyst is clogged, immediate replacement is required. Operation is not cheap, because this car part costs much money, and someone Is still allowed to close eye to environmental problems.

To old catalyst can be thrown away. Indeed, why is this dirty, odorous, unsightly piece of iron needed? The master will take and carefully bring the catalytic converters to a special place. Because One can be paid for it up to 100 USD per kg!

The fact is that the casing of catalyst inside is coated with precious metals: rhodium, palladium and platinum, which with a certain skill and availability of equipment can be removed. It is this spraying that helps to reduce the amount of harmful exhaust gases sent to atmosphere of their car exhaust pipe. The cost of each element is much higher than, for example, the cost of gold.

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But do not rush to use this profitable idea. Obtaining precious metals is not an easy task, associated with a large number of procedures. Platinum and rhodium are “mined” using oxidizing agents, and palladium is produced by fluorination. This is technically difficult, requires presence of certain chemical compounds and special equipment.

In addition, the amount of precious metal is not so large: for example, palladium in a device is only 0.08% of the total weight. Rhodium is even less of about 0.006%. Mercedes contain platinum: 0.12% of the total weight. Given its total weight of 1.2 kg, after all procedures we get only 1.44 grams of precious metal.

Long, complicated, costly. But why not recycle the catalyst yourself? So, for example, an ordinary catalyst from a foreign car of Japanese origin weighing 1300 grams, some can pay up to 160 USD. The part from the SUV, the same Mitsubishi Pajero, weighs significantly more and will already bring 240 USD. You don’t have to go anywhere, because technician will arrive with the scales in a place convenient for you and immediately pay compensation. A good reason to think about it and still put your old used catalyst in the trunk. You can even prepare a soft rag or pillow in advance to put under this “treasure”.

Buyout catalyst requirements

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If you are going to hand over a used part, then clean it in advance from oil, dirt, and bring the item in order.

Additionally, there are a number of requirements:

  • if a ceramic item is being sold, check that it has a minimum number of chips after removal from the tank;
  • broken into small parts, with a large number of chips, ceramic catalysts are not accepted by most recycling points (you can find out if spectral analysis is carried out, then such a detail can be returned);
  • metal catalysts are not analyzed, they are handed over strictly in the tank, otherwise a greater amount of spraying (precious metals) will be erased;
  • ceramic parts are delivered strictly in dry form;
  • elements soaked in oil or previously treated with a chemical solution are not accepted for recycling.

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The cost of catalyst is influenced by a number of factors, which should be considered:

1. The price depends on which market a particular car was originally assembled. Better items are being delivered to European markets.

2. The higher the class of a car, the better the catalyst.

3. The longer the service life of a car, the less precious metals remain.

4. Sports riding contributes to a more rapid “emptying” of a catalytic converter.

5. Fuel. Some additives in fuel flush metals.

6. Catalytic converters come with different composition of precious metals:

6.1. Pt, Pd + Rh is the “classic” and the oldest type of catalyst. The average content per ton of ceramics (ppm): Pt – 1470, Pd – 900, Rh – 270. The average price for this category is 50-60 euro/kg.

6.2. Pt + Rh is as a rule, these are catalysts from diesel or premium cars. Palladium is absent in such catalysts, but platinum is of 2500-3500 ppm. The cost of this category of catalysts is 65-75 eur / kg.

6.3 Pd + Rh. There is no platinum, but palladium is about 3000-3500 ppm. Such catalysts make about 70% of the total number of modern catalysts. The average price is 45-55 euros / kg.

It is impossible to determine the cost of a catalyst without analysis! Buying and selling catalysts “by eye” is a risk for both the buyer and seller.

The main misconceptions about catalysts and issues to remember are:

Articles about catalytic converter in Egypt — Photo № 4 | AutoCatalyst Market

1: Diesel catalysts are always more expensive.

This rule almost doesn’t work anymore.

In modern diesels, paired with a catalyst, a fapfilter is used, therefore, diesel engines and gasoline engines are increasingly placing catalysts with a similar content of precious metals.

It’s more correct to look at the class and year of a car. The higher the standard for CO2 requirements, the richer the catalyst.

2: The older the catalyst, the more expensive it is.

On the contrary, the newer it is, the more precious metals it contains.

3: European cars catalytic converters are more expensive than others.

Not always! For example, Subaru converters are significantly more expensive than many European competitors.

4: BMW catalysts are the most expensive.

BMW catalysts until 2000 were of high quality. Today, BMW is producing more catalytic converters with palladium than with platinum.

This trend is relevant not only for BMW, but also for all other automakers.

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